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Sunshine Modellbau Germany
Building Instructions
Me 163 M 1:3,5
Dear customer,
Thank you for choosing our kit of the Me-163B. We ask you to read the instruction once in
advance before building this kit in order to avoid mistakes. Make sure that you identify
which photos accompany which step of the build before you start. Please keep in mind that
this is a model airplane suited for turbines of up to 16 Kg of thrust. Please beware that all
parts used in the construction of this kit have to be strong and large enough. Sunshine
Modell is making an effort to keep the kit as light as possible while not making any
compromises regarding the stability of the airplane. In order to keep the assembly of the
components as straightforward as possible we deliver all GRP parts with a clear coat instead
of a colored gel coat. This way you have the opportunity to check all fits and glue-joints. The
wings are preassembled except for the rudder assembly, the slats and servo-trays.
Construction section:
Wings, fuselage, RC
equipment and turbine
install
Our Me-163 comes with the original s-shaped airfoil design used by Mr. Alexander Lippisch.
The model aircraft possesses excellent slow-flight characteristics and does not tend to stall.
The function of the different control surfaces has to be maintained as described in this
manual as the airfoil design differs from other airplanes and kits. The ailerons serve as
ailerons and elevators in typical delta style. The inner control surfaces, called Flettner Flaps,
are to be set slightly up for takeoff and landing. The deflection should be at around 5 to 6mm
up. It is necessary to test the function of the Flettner Flaps in mid air in order to get a good
feeling for how they work and what they do and to learn at what speed to deploy the flaps
before your first landing approach with deployed Flettners. The airplane will climb in case it
is still too fast for Flettners but at the correct speed it will simply continue to fly straight and
you can initiate your approach. The rate of glide is excellent and the airplane will fly stable
and true with deployed Flettner flaps, even at slower speeds. Without deployed Flettner flaps
and in zero or low wind conditions it will be difficult to maintain a controlled approach.
Since the Me-163 has a wide speed range it is up to the pilot to get familiar with the flaps and
what they do at what speed. Again, do so before you come in for your first landing.
Should you experience any problems during the build or flight of your Me163, please
feel free to contact Vogelsang Aeroscale. They will, together with us, assist you.
The
Sunshine Modellbau Team

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Summary of Contents for Sunshine Me 163 M 1:3,5

  • Page 1 16 Kg of thrust. Please beware that all parts used in the construction of this kit have to be strong and large enough. Sunshine Modell is making an effort to keep the kit as light as possible while not making any compromises regarding the stability of the airplane.
  • Page 2 The Wings: Attach the ailerons to the wings. Incorporated into the ailerons you will find three brackets that will accept the 6mm carbon rod which is being used as a hinge rod. These brackets house bearings that guarantee the tight and friction free operation of the hinge rod.
  • Page 3 Now you have to cut away at the top and bottom of the Flettner flap section in order to make the Flettner Flaps fit. Draw a line 5mm deep from end to end of the flap section, see photo 9 for reference. Now cut off as shown in photo 7. Image 6 Image 7 Image 8...
  • Page 4 Use the aileron itself in order to double-check the exact location of the bracket. Shorten the hinge-bracket if needed to accomplish a gap between wing and aileron of around 2 to 2.5mm. Image 12 Image 13 Image 14 Image 15 Now position the inner hinge-brackets for the ailerons, again using the ailerons themselves as guides to verify position and gap, drill the holes for the hinge rod through the brackets and glue them into place.
  • Page 5 Drill the hinge-bracket hole according to the photo, 6mm in diameter, 36 mm back from the front-plate. Image 20 Image 21 Image 22 Image 23 Now you can glue the aileron hinge-brackets in place. Call us before assembly in case there are any questions! Again, make sure to accomplish a gap between the wing and aileron of 2 to 2.5 mm.
  • Page 6 The install of the Flettner flaps basically repeats the steps taken before for the aileron install. Drill an 8mm hole through the root rib in the extension of the Flettner hinge-rod line. This serves as an access hole only for the carbon rod, the hinge-brackets themselves will serve as hinge points later on as shown below, last photo on this page.
  • Page 7 Once everything fits and works to your satisfaction glue the hinge-brackets in place. Again, lay a flat bar or construction level spanning both flaps and wings to ensure that the Flettners are level with the surface of the wing and are not installed aslant. IMPORTANT: Before you use any glue apply mold release or some other separating agent to the carbon fiber rods in order the keep them from getting glued stuck.
  • Page 8 Important!!!! Do not glue the slats in place until after the paintjob is finished. Otherwise you will have blind spots, making an immaculate paintjob difficult. Servo and linkage install are up to your preference. Please call Vogelsang Aeroscale for further advice in case you plan to “go fast”. Last step is to cut out the ABS parts and to glue them in place.
  • Page 9 the Air intakes underneath. Image 46 Image 47 Image 48 Image 49 Please sand the edges smooth using sand paper in order to minimize injuries due to cuts.
  • Page 10 Back of the fuselage: Image 52 Image 53 Now drill the hole in the nose…DO NO GLUE A DOWEL IN PLACE YET.
  • Page 11 Tailwheel: The opitional tailwheel is essential if you opt to launch self-propelled and not on a bungee. Otherwise the airplane is difficult to direct on takeoff. The steerable tailwheel should be the first item you install on your Me-163. Image 58 Image 59 Image 60 Image 61...
  • Page 12 The opening for the linkage next to the tailwheel will be covered by a faceplate. The outer sleeve of the push-pull rod will he held in place by the formers. We recommend a pushrod of at least 2 mm made of carbon fiber. The servo for the tailwheel can be easily installed in front of the dolly assembly.
  • Page 13 Image 67 Top Lid: Build up a frame and construct as shown.
  • Page 16 Construction of the Servo and Gear tray. Position and Dimensions according to the photos...
  • Page 17 Image 96 Image 96 a Use the 10mm hole in the nose as a mount for the dowl.
  • Page 18 Image 97 Front supports and tray:...
  • Page 19 Canopy frame and internals:...
  • Page 20 Finish and sand the canopy frame and glue the canopy into place. It is important to finish the locking mechanism before you glue the canopy into place on top of the canopy frame. In the front of the cockpit, where the slotted former is located, you place a screw into the canopy frame.
  • Page 21 Before you apply glue sand the bonding surfaces to remove mold release and oils. Dolly release mechanism: The dolly can be secured by using an additional servo, if preferred. That ensures a controlled jettison of the dolly after takeoff. The assembly resembles a glider-tow mechanism.
  • Page 22 Place the Dolly 50mm in front of the CG, NOT 65mm as shown on the out-of-date photo!! It is very important to line up the dolly with the center line of the airplane.
  • Page 23 Rudder Install: Drill a hole into one end of the 6mm Carbon rod and insert a pieces of threaded rod. This enables you to simple screw the carbon rod in place later on (using a blindnut as a counterpart), making the rudder detachable.
  • Page 25 If you like “going fast”, please contact Vogelsang Aeroscale for further ideas regarding the rudder.
  • Page 26 Wings : Now it is time to install the wingformers and parts needed for wing-installation. Take the wingformer and fit it to the fuselage. Slide the Aluminum tube in place and install the wings. If needed sand and fit the wingroots and the fuselage (photo 114a). Now drill a hole from inside the fuselage through the root and through the wing and install the bolt that locks down the wings.
  • Page 27 Once the wingformer has cured glue the two wooden root-formers into place as shown in 115a and 116a. Image 115 a Image 116 Image 116 a...
  • Page 28 Image 119 b Image 119 c Now install the turbine bracket. This bracket offers you many options when it comes to turbine size and position. Make sure to have as little weight as possible behind the CG in order to avoid unnecessary trim-ballast in the front later on. Image 117 Image 117 a Image 118 Image 118 a...
  • Page 29 Image 120 a Image 102 b...
  • Page 30 The CG of the Me-163B 1:3.5 scale is at 285mm at the root. Please maiden the plane slightly nose-heavy. With this airfoil there is not much room for error. Again, please call Vogelsang Aeroscale at 919-533-6275 with any questions you might have. Enjoy your model! The Sunshine Team...