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Table of Contents
Summary of Contents for Insoric RealPower
- Page 1 Insoric RealPower Technical description © Copyright 2016 by Insoric AG...
- Page 2 CH-8260 Stein am Rhein, Switzerland / Tel. +41(0)52 742 04 40 / info@insoric.com / www.insoric.com. The instruction manual is part of the Insoric RealPower measuring system. It contains important information on commissioning, handling and operation. In order to ensure proper and safe operation, all instructions must be precisely followed.
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Page 3: Table Of Contents
2.7 Analysing the data ........................... 14 2.7.1 Starting the RealPower software ......................14 2.7.2 Entering basic settings ........................15 2.7.3 Reading the data from the RealPower module ..................9 2.7.4 Analysing the results ........................... 20 2.7.4.1 Entering parameters ........................20 2.7.4.2 Marking the acceleration and roll areas .................. -
Page 4: Technical Description
The use of the RealPower module and the subsequent data analysis on a PC do not require any kind of specialist knowledge. Consequently, a key feature of the product is that it can be used immediately without knowing the specifications of the vehicle being tested. -
Page 5: Product Specifications
To maintain proper working order of the product and ensure trouble-free operation of Insoric RealPower, it is imperative that you follow the directions in this instruction manual. -
Page 6: Controls And Indicators - Realpower Module
PC by the USB lead). Yellow "ERROR" LED – Error mode Signals an error. If the yellow LED does not go out after the RealPower module is switched off and on again, please contact the manufacturer via the website www.insoric.com/support. -
Page 7: Software
To use Insoric RealPower you require a licence issued by Insoric. That licence is supplied with the product in the form of a USB stick, i.e. there is a licence key stored on the USB stick. To be able to use the RealPower software, the USB stick must be plugged into your PC –... -
Page 8: Operating Instructions
2.1.2 Safety warnings - General rules Before using Insoric RealPower for the first time, please read through the whole of the instruction manual as it contains all the important information for correct operation. -
Page 9: Using For The First Time
That is done using only the USB lead supplied. Connect the USB lead to the RealPower module and a free USB port on the PC. The first time it is charged, the RealPower module should remain connected until the red "CHARGE" LED goes out (see also Section 1.6). -
Page 10: Attaching The Realpower Module
2.3.2 Attaching the RealPower module To carry out a road test, the RealPower module has to be attached to the wheel of the vehicle being tested. There are fixing systems supplied with the product for the purpose. Risk of accidents and property damage If the RealPower module were to become detached from the wheel during the road test it would pose a danger to other road users. -
Page 11: Activating The Realpower Module
Incorrectly adjusted tyre pressure affects the wheel diameter and, therefore, also the measurement results. 2.4.2 Road test safety Use of this product is at your own risk. Inadequate attachment of the RealPower module and incorrect use of Insoric RealPower are the responsibility of the user. -
Page 12: Road Test - Power Measurement
Power measurement using Insoric RealPower consists of an acceleration phase followed by a roll phase. During the acceleration phase, a power curve is recorded up to maximum revs. During the roll phase, the vehicle-specific loss factors are recorded. -
Page 13: After The Road Test
(press and hold for approx. 3 sec) and removed from the wheel as follows: Pull on the tab of the fixing system between the RealPower module and the wheel for several seconds lengthwise. The RealPower module can then be removed easily from the wheel without using force. -
Page 14: Measuring The Wheel Diameter
The shortcut is displayed as an icon. To start the RealPower software you require the licence key (see Section 1.8). Plug the USB stick (see Section 1.3, item 10) on which the licence key is stored into an available USB port on your PC. -
Page 15: Entering Basic Settings
PS and hp. The menu option "Settings" "Weight unit" allows you to choose between kg and lb. The menu option "Settings" "Barometric pressure unit" allows you to choose between hPa and mbar. 15 / 34 Insoric RealPower / 10.06.2016... - Page 16 ºC and ºF. The menu option "Settings" "Torque unit" allows you to choose between Nm and lbf ft. The menu option "Settings" "Time unit" allows you to choose between Samples, Seconds, Minutes, Hours 16 / 34 Insoric RealPower / 10.06.2016...
- Page 17 The option "Wheel data" allows you to specify the unit for the wheel dimensions. You should have measured the wheel diameter using the wheel measuring device * supplied with the product (see Section 2.6.2). 17 / 34 Insoric RealPower / 10.06.2016...
- Page 18 PDF file. Also can the power curve be shortend towards the end zone The setting "Norm" is for calculating the adjustment and is preset. ECC, DIN, ISO, SAE or none 18 / 34 Insoric RealPower / 10.06.2016...
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Page 19: Reading The Data From The Realpower Module
2.7.3 Reading the data from the RealPower module Now connect the RealPower module to the PC using the USB lead supplied and switch it on. The green "ON" LED should start flashing. Activate the RealPower module by clicking the "Read- out module"... -
Page 20: Analysing The Results
Before wiping the module memory, please make sure that you have saved the data on your PC. 2.7.4 Analysing the results 2.7.4.1 Entering parameters Now you should enter the parameters already mentioned in Section 2.6.1 in the RealPower software If you have completed the "Data check-list", you should have all the information to be entered program. - Page 21 1995, the vehicle unladen weight is usually only the weight of the vehicle with the fuel tank 90 % full. * RealPower Dyno-System Professionell Miscellaneous In this window you specify the name of the tester, date and time of the test and other details of the road test or the vehicle.
- Page 22 The parameters for the X axes can be set on the "Settings Velocity unit" menu The unit for the Y axis can be set to m/sec, km/h, wheel rps (revolutions per second) or engine rps (revolutions per second). 22 / 34 Insoric RealPower / 10.06.2016...
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Page 23: Marking The Acceleration And Roll Areas
Zoom function Use the zoom function to make the selected diagram more clearly laid out and therefore easier to mark. By using the mouse wheel it is possible to adjust the zoom grade. 23 / 34 Insoric RealPower / 10.06.2016... - Page 24 Please note that the selected section should be as close as possible to a straight line without zig-zags. The direction in which the gradient is marked (i.e. from top to bottom or from bottom to top) is of no consequence. Marking the roll area 24 / 34 Insoric RealPower / 10.06.2016...
- Page 25 Marked areas can be edited afterwards, using the editing function. A green indicator points on the marked area, showing that the area is included in calculations. Marked areas can be edited afterwards, using the editing function. 25 / 34 Insoric RealPower / 10.06.2016...
- Page 26 Selecting the acceleration and roll areas Insoric RealPower allows you to select individual acceleration and roll areas. To do so, click the "Select areas" button on the "velocity diagram" menu. Then select the acceleration and roll areas to be used for the analysis by positioning the cursor (cross-hairs) on the desired sections and clicking the left mouse button to confirm in each case.
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Page 27: Mark
"Car/environment informations" "Transmission ð ratio (engine:wheel) [-]:" window. The details of the transmission ratios can be found in the owner's manual for the vehicle or the manufacturer's technical documentation. 27 / 34 Insoric RealPower / 10.06.2016... -
Page 28: Displaying The Measurement Results
2.7.4.4 Displaying the measurement results If the vehicle-specific parameters and the acceleration and roll areas have been correctly specified, the performance figures are now shown as maximum levels … … and as curves on the performance diagram. 28 / 34 Insoric RealPower / 10.06.2016... -
Page 29: Freezing The Power Diagram
In that way, two different sets of measurement results can be compared with one another. 29 / 34 Insoric RealPower / 10.06.2016... -
Page 30: Producing A Test Certificate
– will simplify subsequent retrieval of the data and prevent accidental deletion of other files in the same folder. The RealPower software automatically creates a folder for PDF files when it is installed. However, you can choose to save the files anywhere else. - Page 31 When the file has been saved, the test certificate is displayed on the screen. 31 / 34 Insoric RealPower / 10.06.2016...
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Page 32: Saving The Measurement Results
"Save" button or by Choosing "File ð Save As". The RealPower software suggests a clearly identifiable name for the file. That name is made up of the registration number, date and time. But here again, you can change the file name and where it is saved as you wish. -
Page 33: User Informations
The other items on the "Extras" menu are not required for normal use of the RealPower software. They relate to individual customer service and adding extra test credits (Insoric ReCharge). -
Page 34: General Instructions
Washing and immersing in liquids may damage the electronics. 3.2 Rectifying errors and faults If any faults occur on the Insoric RealPower module ("ERROR" indication) or if it fails to function, you should contact the manufacturer via www.insoric.com/support. For information on possible faults and how to avoid them during the road test and when reading and analysing data, please contact our Service platform at www.insoric.com/support.
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