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KYOKUTOH CVC4 Instruction Manual

Chip collector
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CVC4 Chip Collector
Instruction Manual
Please read this manual thoroughly before starting use, and use the product correctly.

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Summary of Contents for KYOKUTOH CVC4

  • Page 1 CVC4 Chip Collector Instruction Manual Please read this manual thoroughly before starting use, and use the product correctly.
  • Page 2 REVISION Revision history Version Date Contents First edition 03.08.2017 First edition issue Revised Change Contacts page 03.05.2019 edition Change of address in China Revised May.2019 Format change edition...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS 1. Precautions 2. External Dimensions 3. Component Details 4. Assembly Procedure 5. DB-01-SET Chip Disposal Procedure 6. Timing Chart 7. Maintenance 8. Troubleshooting 9. Supplement 10. Consumable Parts Contacts...

  • Page 4: Precautions

    1. Precautions ■FEATURES When used with a dresser manufactured by Kyokutoh, this chip collector will efficiently collect the chips that are generated during dresser operation. ※It cannot be attached to any dressers other than the specified models. Supported models CD-D-F type, CDK-R type, CD-SVR type, CDK-BAYO type, CDK-SG type, etc.

  • Page 5: External Dimensions

    Precautions regarding shape ※The shape of the CVC4 may vary depending on the supported model. ※Make the maximum width of the gun that can be inserted into the CVC4 38 mm or less (when inserted from the front). ※Even if the gun width is 38 mm, depending on the gun shape and the angle of insertion, interference may occur in some cases, so that it is only possible to use the product with a narrower gun.

  • Page 6: Component Details

    CD-VAC2 Hose band Hose (1 m) Ø32 (Inner diameter) Dust box DB-01-SET Adapter set Will vary depending on the dresser for each machine ⑥ ② ① ④ ③ ⑤ ※This diagram is the CVC4 assembly diagram for the K type.

  • Page 7: Assembly Procedure

    4. Assembly Procedure ■Referring to Table below, check the gun insertion procedure, and assemble the CVC4. Installation model (dresser) and gun insertion direction ※The blue arrows indicate the gun insertion direction, and the red circles indicate the positions for connection to the dresser.
  • Page 8 Assembling to the dresser Assemble to the dresser using the included screws, placing them in the attachment holes on the adapter shown in Table above. If there are already any screws at the assembly positions for the dresser, remove them, and replace them with the included screws.
  • Page 9 Also, use the product in an environment with an air source pressure of 0.5 MPa or more. If the pressure at the source is less than that, the product may not be able to demonstrate its full suction capacity. ※Example of connection to a K type dresser manufactured by Kyokutoh.

  • Page 10: Db-01-Set Chip Disposal Procedure

    5. DB-01-SET Chip Disposal Procedure ■Precaution ダストボックス DB-01 に切粉が完全に詰まる前にゴミの排出を行ってください。 製品や使用状況により異なりますが、一般的な φ16 チップ約 1500 回研磨で満タン となります。切粉を廃棄せず溜まったまま本製品を使用しますと、吸引不良の原因と なります。 ■Procedures 1）Remove the dust box. 2）Dispose of the chips and assemble the dust box.

  • Page 11: Timing Chart

    6. Timing Chart ■Timing Gun pressure Dresser rotation Make adjustments as necessary, referring to the above. If you are using a hose that is 1 m or longer for the hose from CVC to the dust box, adjust the CVC (SOL) suction time so that it is a fairly long time.

  • Page 12: Troubleshooting

    8. Troubleshooting ■Suction is poor 1. Check the air pressure. (Recommended: 0.5 MPa.) 2. If the recommended air pressure has been confirmed, check whether the source pipe and the CVC main unit are connected by a single pipe. When doing so, also check the hose diameter (Ø10 or more).

  • Page 13: Consumable Parts

    10. Consumption Parts Collector sheet CVC-N-ACH-02-001 Brush for CVC CVC-N-BB-03-001 ※One chip collector sheet and two brushes are required for one chip collector. ※Screws for attachment do not come included with each part.
  • Page 14 MEMO...

  • Page 15: Contacts

    Contacts Contact us if there is any damage or machine defects in our products. KYOKUTOH CO,. LTD 181-1, Nakayashiki, Orido-cho, Nisshin, Aichi 470-0115 Japan TEL +81-561-72-8811 FAX +81-561-72-8821 sales@kyokutoh.com E-Mail: http://www.kyokutoh.com KANTO SALES OFFICE TEL +81-49-277-4324 FAX +81-49-277-4325 HIROSHIMA SALES OFFICE TEL +81-82-569-6227 FAX +81-82-569-6228 CHANGER ＆...

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