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Hafco Metalmaster HM-53GV Operation Manual

Drilling&milling machine
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DRILLING&MILLING MACHINE
OPERATION MANUAL
SERIES
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Summary of Contents for Hafco Metalmaster HM-53GV

  • Page 1 DRILLING&MILLING MACHINE OPERATION MANUAL SERIES...

  • Page 2: Table Of Contents

    CONTENT 1. WARNING 2. USAGE 3. USE AND MAINTENACE 4. MAIN PARAMETERS 5. THE SYSTEM OF TRANSMITION AND CHANGED SPEED 6. THE LUBRICATION OF MACHINE AND ROLLING BEARING 7. ELECTRIC SYSTEM 8. TRANSPORT AND ATTENTION 9. SIMPLE MALFUNCTION&OBVIATION 10. PARTS DIVISION AND PARTS LIST 11.HEAD GERA (STEP-LESS) EXPLOSION DIAGRAM...

  • Page 3: Warning

    WARNING 1. Read and understand the entire instruction manual before operating the machine. 2. Always be sure to wear safe goggles and wear safety shoes during operation 3. Make certain the machine is properly grounded. 4. Before operating the machine, remove tie, rings, watches, other jewelry, and roll up sleeves above the elbows.
  • Page 4 12. Never attempt any operation or adjustment if the procedure is not understood. 13. Keep fingers away from revolving parts and cutting tools while operating. 14. Do not attempt to adjust or remove tools during operation. 15. Always keep cutters sharp. 16.
  • Page 5 3.1.1 Before starting the machine, read carefully the operation manual and be fully acquainted with all the details. 3.1.2 The operator should be familiar with all the rules and points of attention of running and maintaining the machine. 3.1.3 Remove all the anti-rust coating or grease from the machine. 3.1.4 There's a reliable ground protection the ground wire must be connected properly before it in operation.

  • Page 7: Usage

    USAGE Ⅰ The machine is used for cutting metals and nonmetals. It's suitable to drill, mill and widely use in the field for instrument, machining, repairing for cutting a single part or a batch of parts. USE AND MAINTENANCE (Refer to chartg 1.) 1.
  • Page 8 and turning the spring to different position. The spindle sleeve clamping handle ⑥ should be clamped for milling. To obtain the best effect, pls choose the 3-blade vertical milling tool, the most, the working table must be hoisted to the nearest position to the spindle when the 2-blade milling tool is used.
  • Page 9 Ability Model HM-53GV Max. drilling diameter Max. Horizontal milling width Max. end milling dia. Spindle taper ISO30 90-425/425-2000 Spindle speed range 60-1350 Distance between spindle and surface of 200-700 column 100-480 Distance between vertical spindle and surface of table 60-400(optional)

  • Page 10: The System Of Transmition And Changed Speed

    THE SYSTEM OF TRANSMITION AND CHANGED SPEED 1. Vertical shaft: when changing speed, open the two side cover of upper spindle box, loosen the tightened bolt of motor, move handle on the rightside to loosen the belt, change belt to the position needed, remove motor and make belt fitted, tighten the tightened bolt and then work.

  • Page 11: Electric System

    1. Each rolling bearing to lubricated with lubricating fat on time (prefer to chart-2). 2. Spindle, sleeve, column, table etc. Should be lubricated at the right moment. Ⅵ ELECTRIC SYSTEM 1. The electrical control system to be equipped in the left-side machine head, the control electrical system of horizontal spindle to be equipped under the right-front.
  • Page 12 shaft and fatigue of spindle. If finding them, pls clean them and apply oil and adjust spring to fittest. 5. If the knee table slide carriage does not rise steadily with noise, the table is steady, pls confirm wether wedge ship loose or not, and clean scrap iron, add oil adjust wedge ship to fittest.
  • Page 13 of back way cover and remove the way cover. Then loose the four nut, turn the table to the direction you want. Adjust the perpendicular between spindle and table gauge magnetize on end face III: of spindle. Tracing pin turn 360°about dia Φ250-300mm on the surface of the table. This is perpendicular between spindle and table if measuring range is variable between 0 and 0.02mm.
  • Page 14 ROLLING BEARING Location point Bearing Model Quantity Spindle&belt Single dustdefence 60/109/P6 pulley Radial ball bearing Single dustdefence Spindle sleeve 60/109/P6 Radial ball bearing Single tapered Spindle sleeve 2007110/P6 Radial bearing Single dustdefence Middle wheel 60103 Radial ball bearing Single tapered spindle 2007110/P6 Roller bearing...
  • Page 23 NUMBER NAME QUANTITY BASE COLUMN ELEVATING SCREW HOUSING SCREW WASHER CONNECT TUBE SCREW BOLT WASHER COLLAR SCREW HOLD SUPPORT SCREW AROUND BRACKET FEED SHAFT COLLAR CLAMP BOLT CLAMP BLOCK BEVEL IRON SCREW OVERARM COVER SCREW COVER SCREW HOLD BRACKET GEAR SCREW BOLT NOZZLE...
  • Page 24 OIL CUP NUMBER NAME QUANTITY SCREW BOLT CONNECT TUBE HOLD BRACKET WASHER T BOLT BOLT ELECTRIC PUMP BOLT SUPPORT DUST COVER SCREW BEVEL IRON ADJUST SCREW SCREW WIPER PLATE WIPER PLATE WIPER PLATE KNEE CLAMP BLOCK CLAMP BOLT HOIST DESCEND LEAD SCREW CIRCULAR NUT CONICAL GEAR BALL BEARING...
  • Page 25 NUMBER NAME QUANTITY SCREW CONECAL GEAR WASHER COLLAR SCREW SHAFT COLLAR SCREW BALL BEARING SCALE RING SCREW COLLAR HANDLE LIFT BAR TOOLHOLDER CUTTER BAR COLLAR SUPPORT BOLT COLLAR SCREW OIL CUP WASHER BEHIND COVER HINGE SCREW SCREW...
  • Page 26 NUMBER NAME QUANTITY HANDLE HANDLE COLLAR WASHER HAND WHEEL SCALE RING SCREW BEARING SCREW SUPPORT OIL CUP SCREW BRACKET SCREW OIL CUP ROTARY BRACKET TABLE LIMIT ASSEMBLY WASHER T-BOLT SHAFT MOUNT SHAFT LONG BEVEL IRON ADJUST SCREW LONGITUD INALLEAD SCREW WAY COVER...
  • Page 27 NUMBER NAME QUANTITY SCREW SCREW WASHER SADDLE SCREW CLAMP BLOCK CLAMP BLOCK SCREW SCREW WIPER PLATE SCREW CROSSWISE LEAD SCREW SHORT BEVEL IRON ADJUST SCREW BEARING SUPPORT SCREW OIL COVER SCREW CONNECT TUBE...
  • Page 28 NUMBER NAME QUANTITY SPINDLE BOX MOTOR BASE LEFT COVER RIGHT COVER PULLEY COVER SCREW SCREW BOLT WASHER COVER SCREW BOLT WASHER MOTOR HANDLE BOLT MOTOR PULLEY HEADLESS SEAT SCREW WORM GEAR T BOLT FEED SHAFT WORM BOX SCREW BEVEL GEAR RATAINING RING SPRING SCALE RING...
  • Page 29 NUMBER NAME QUANTITY HANDLE BRACKET COVER BOLT HANDLE BAR KNOB HANDLE HANDLE COLLAR SCALE RIVET WORM GEAR BALL BEARING SMALL COVER SCREW BALL BEARING COLLAR SCALE RING HANDLE WHEEL HANDLE COLLAR HANDLE CLAMP BLOCK CLAMP BLOCK CLAMP HANDLE SCREW SPRING SEAT SCREW SCREW SPRING PLATE...
  • Page 30 NUMBER NAME QUANTITY V BELT SPINDLE PULLEY SPRING SLEEVE COLLAR SCREW RETAINING RING BALL BEARING COLLAR BALL BEARING RETAINING RING RETAINING RING PULLEY NUT WASHER BALL BEAING SLEEVE BALL BEARING DUST COVER SPINDLE SPINDLE BAR DRILL CHUCK WEDGE SHIFTER...
  • Page 31 NUMBER NAME QUANTITY SCREW SCREW OIL CUP COVER SPINDLE BALL BEARING COLLAR BALL BEARING WASHER WASHER COVER SCREW OIL CUP SPINDLE PULLEY RETAINING RING V BELT RETAINING RING WHEEL BALL BEARING BALL REARING BALL BRARING COLLAR BALL BEARING SMALL SHAFT COLLAR SUPPORT SCREW...
  • Page 32 NUMBER NAME QUANTITY BOLT RETAINING RING RETAINING RING RETAINING RING PULLEY RETAINING RING MOTOR BASE SCREW WASHER WASHER SMALL SHAFT CONNECT RETAINING RING BALL BEARING COLLAR BALL BEARING RETAINING RING RETAINING RING PULLEY V BELT ADJUST SCREW SUPPORT SCREW MOTOR WASHER BOLT...
  • Page 33 NUMBER NAME QUANTITY MOTOR WHEEL SCREW V-BELT...
  • Page 34 E:GEAR BOX NUMBER NAME QUANTITY SPINDLE DUST COVER BEARING SLEEVE BEARING WASHER SCREW SCREW SPRING PLATE SPRING CAP SCREW SPRING SEAT BASE SCREW SCREW BOLT CLAMP HANDLE WORM GEAR T-BOLT FEED SHAFT WORM BOX SCREW BEVEL GEAR CRESCENT RING SPRING...
  • Page 35 NUMBER NAME QUANTITY SCALE RING HANDLE BARCKET COVER BOLT HANDLE BAR KNOB HANDLE HANDLE COLLAR SCALE RIVET WORM GEAR BEARING SMALL COVER SCREW BEARING COLLAR SCALE RING HANDLE WHEEL HANDLE HANDLE CLAMP BLOCK CLAMP HANDLE...
  • Page 36 GEAR HEAD NUMBER NAME QUANTITY COLLAR OIL SEAL BALL BEARING SCREW O-RING COLLAR RETAINING RING GEAR RETAINING RING SHAFT DRIVING SHAFT GEAR RETAINING RING SCREW GEAR GEAR O-RING BALL BEARING COLLAR COLLAR BALL BEARING RETAINING RING GEAR GEAR COLLAR GEAR O-RING...
  • Page 37 NUMBER NAME QUANTITY DRIVING SHAFT DRIVING SHAFT SCREW GEAR GEAR GEAR BEARING COLLAR BOX COVER COLLAR BEARING SCREW COLLAR BEARING SCREW MOTOR GEAR SCREW BOLT LIFT FORK CRESCENT RING SHAFT O-RING COLLAR HANDLE BALL SPRING OIL POSITION BOLT SCREW...
  • Page 38 NUMBER NAME QUANTITY HANDLE HANDLE COLLAR WASHER HAND WHEEL SCREW OIL COVER SCALE RING BALL BEARING SCREW OIL CUP SUPPORT WASHER SCREW SADDLE TABLE SCREW BARCKET SCREW LONG BEVEL IRON ADJUST SCREW BALL SCREW SUPPORT SCREW OIL CUP BALL BEARING SCALE RING...
  • Page 39 NUMBER NAME QUANTITY SCREW CONNECT TUBE HAND WHEEL WASHER HANDLE COLLAR HANDLE CLAMP BLOCK SCREW HAND BOARD SCREW WIPER PLATE CLAMP BLOCK SCREW HANDBOARD BEVEL IRON ADJUST SCREW BALL SCREW BALL BEARING OIL CUP SUPPORT SCREW BALL BEARING SCALE RING SCREW...
  • Page 40 NUMBER NAME QUANTITY HANDLE WHEEL HANDLE COLLAR HANDLE BAR...
  • Page 42 COMPONENTS LIST Item Code Name Model or specification Quantity Note Three-phase YD100L-8/4 3PH 380V induction motor 50HZ 0.85/1.5KW V1 (vertical) 710/1400r.p.m Three-phase Y90L-4 3PH 380V 50HZ induction motor 1.5KW B3 (horizontal) 1400r.p.m Three-phase YS6322 3PH 380V 50HZ induction motor 370W B5 (power feed) 2800r.p.m Three-phase...
  • Page 43 CIRCUIT DIAGRAM...
  • Page 44 DRILLING&MILLING MACHINE QUALITY CERTIFICATE...
  • Page 45 Accuracy Test List Test item Tolerance A. Horizontal 0.04/1000 Flatnese B. Cross 0.04/1000 Work flatness 0.04/200 A. End spindle face 0.02 Run out of spindle bore B. 300mm to spindle face 0.04 Kick of spindle 0.02 The perpendicular between A. Longitudinal 0.10/200 spindle and table B.Cross...
  • Page 46 PACKING LIST(ISO30 or R8 or ISO40) QUANTITY ITEM NAME MODEL Drilling&milling machine Drill chuck Milling chuck Reduction sleeve 1 set 1 set Wrench S21-24 Inner-hexagonal spanner Camlock Wedge shifter Spindle arbor Horizontal milling bilt Operation manual Certificate of inspection Packing list...
  • Page 47 PACKING LIST(M.T.4) QUANTITY ITEM NAME MODEL Drilling&milling machine Drill chuck Milling chuck Reduction sleeve Wrench S21-24 Inner-hexagonal spanner Camlock Wedge shifter Spindle arbor Boring bar Horizontal milling bilt Operation manual Certificate of inspection Packing list...
  • Page 48 11. HEAD GERA (STEP-LESS) EXPLOSION DIAGRAM...
  • Page 50 GEAR HEAD （STEP-LESS） NUMBER NAME QUANTITY COLLAR OIL SEAL BALL BEARING SCREW O-RING COLLAR RETAINING RING GEAR RETAINING RING SHAFT DRIVING SHAFT GEAR RETAINING RING SCREW GEAR GEAR O-RING BALL BEARING COLLAR RETAINING RING GEAR GEAR...
  • Page 51 NUMBER NAME QUANTITY RETAINING RING DRIVING SHAFT BEARING GEAR BEARING COLLAR BOX COVER COLLAR BEARING SCREW COLLAR BEARING SCREW MOTOR GEAR BOLT LIFT FORK CRESCENT RING SHAFT O-RING COLLAR HANDLE BALL SPRING OIL POSITION BOLT SCREW...