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120 GE
- Translation of the original instruction manual -
polystar® impulse generator 120 GE with model 300 D welding tongs
polystar® model SFZ welding tongs
polystar® model DS welding tongs
Last revised 04/2014

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Summary of Contents for RISCHE + HERFURTH POLYSTAR 120 GE

  • Page 1 120 GE - Translation of the original instruction manual - polystar® impulse generator 120 GE with model 300 D welding tongs polystar® model SFZ welding tongs polystar® model DS welding tongs Last revised 04/2014...
  • Page 2: Table Of Contents

    - Translation of the original instruction manual - Table of contents Figures ........................3 1.1. Important safety instructions ..................4 1.2. Correct use ....................... 5 General information ....................5 2.1. Data for the polystar® impulse generator ..............5 2.2. Use ..........................6 2.3.
  • Page 3: Figures

    - Translation of the original instruction manual - Figures Rocker switch, green (On/Off switch) Metal knob (setting for the length of the thermal impulse) Connector for welding tongs Locking key for output socket Adjusting device for contact pressure Green push-button (triggers the thermal impulse) Green LED (shows the thermal impulse) Strip-heater carrier with heater elements Page 3 of 15...
  • Page 4: Important Safety Instructions

    - Translation of the original instruction manual - Important safety instructions • Read the operating instructions carefully before starting work with the polystar® impulse generator. • Pay attention to the safety instructions. • Make sure that the mains voltage is the same as the device voltage before connecting the polystar®...
  • Page 5: Correct Use

    4.1. Data for the polystar® impulse generator Description: polystar® impulse generator 120 GE Manufacturer: RISCHE + HERFURTH GMBH, Hamburg Power supply: 230 V / 50 Hz Current drain: approx. 1.9 A / 3.7 A Current consumption: approx. 430 W / 860 W...
  • Page 6: Use

    - Translation of the original instruction manual - 4.2. This polystar® impulse generator 120 GE in combination with the polystar® welding tongs can be used to safely seal all standard thermoplastic films (e.g. polyethylene) as well as composite films in a tube and bag shape.
  • Page 7: Practical Tips

    - Translation of the original instruction manual - 4.3.1. Practical tips Reduce the thermal impulse for more than ten consecutive seals (continuous operation). This reduces the residual heat that accumulates in the heater elements and minimizes wear. Use films with the specified sealing seam length wherever possible. If narrower films are used, perform the sealing on alternate sides (right, left, center).
  • Page 8: Fault Detection And Troubleshooting

    - Translation of the original instruction manual - Fault detection and troubleshooting In case you do not press the green button enough in accordance with the pre-selected Heat impulse, you will hear an acoustic error signal. Please check and repeat the welding process. Unplug the device from the mains before opening! If the polystar®...
  • Page 9: Replacing The Heater Elements

    - Translation of the original instruction manual - 6.1. Replacing the heater elements You will need the following tools to replace the heater elements: flat nose pliers, Philips screwdriver, slotted screwdriver. Step 1: Step 2: Step 3: Loosen the four Philips screws Remove the strip-heater carrier Loosen the outer screws of the on the strip-heater carrier (jaw)
  • Page 10: Emissions

    - Translation of the original instruction manual - Emissions polystar® film sealers are almost silent when in operation. The workplace noise is below 70 dB(A). Gases and vapors, e.g. sealing fumes, are not produced if the device is operated correctly and when sealing thermoplastic films and PE-coated composite films.
  • Page 11: Spare Parts List

    - Translation of the original instruction manual - Spare parts list polystar® impulse generator 120 GE Order number Item 20365 A Chassis 20366B Hood 70614 Power outlet, with interference filter and fuse 70127 Fuse 6.3A/250V/5x20, semi time-lag (f1) 70566 PE insulating bush 70567 Flat plug bush 70568...
  • Page 12 - Translation of the original instruction manual - Order number Item H33192 Strip-heater carrier 150 D + DS H33192A Strip-heater carrier 200 D H33192B Strip-heater carrier 250 DS H33192C Strip-heater carrier 300 D H33192D Strip-heater carrier 400 D H33192G Strip-heater carrier 600 D H33193 Strip-heater carrier screen 150 D + DS H33193A...
  • Page 13: Key

    - Translation of the original instruction manual - Page 13 of 15...
  • Page 14: Circuit Diagram

    - Translation of the original instruction manual - Circuit diagram Page 14 of 15...
  • Page 15: Ec Declaration Of Conformity

    - Translation of the original instruction manual - EC Declaration of Conformity The manufacturer RISCHE + HERFURTH GMBH Kedenburgstraße 53 - 59 22041 Hamburg herewith certifies that the following product polystar® film sealer model: polystar® impulse generator 120 GE complies with all pertinent provisions of the directive on machinery (2006/42/EC) and the directive relating to electrical equipment designed for use within certain voltage limits (2006/95/EC) as well as relevant amending directives (CE labeling).

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