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VariAuto 1. SAFETY DECALS Tanco Autowrap - Operator’s Manual Warning, all hoses Read Operators Manual Prestretcher Mounting are constantly under Prior to using machine pressure (70% stretch Gears) Danger keep hands clear of sharp blades Warning, do not place your...
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TANCO VariAuto is designed to wrap bales of grass, hay or straw, with nominal diameter of 1.1 - 1.5m, and weights up to (1200kg). This manual explains how TANCO AUTOWRAP VariAuto S is setup, attached to tractor, used and how it works, and shall together with the spare part’s list be a reference for maintenance and troubleshooting.
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S200 VA Item No. Description Main Frame/Tower Gripped Roller Smooth Roller Fixed Wrapping Arm Twin Wrapping Arm Load Arm RHS Load Arm LHS Dispenser Assembly Emergency Stop Arm Cut & Start Assembly Hydraulic Assembly Optional End Tip Fig. 2.1. S200 VariAuto...
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Single Working + Free Return Oil Pressure 180 bar Maximum Counter Pressure 10 bar Electrical Connection 12 V DC NB: Tanco Autowrap Ltd. reserves the right to modify the construction and/or technical specifications without warning and without rights to changes on already delivered products.
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4.5. Dangerous Areas Tanco Autowrap Ltd. has given the safety of the operator the highest priority, but it is still impossible to secure oneself of every danger area on the machine. Therefore we have highlighted below some of the dangers that can occur when using the VariAuto Tanco Autowrap Bale Wrapper.
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VariAuto 4. SAFETY PRECAUTIONS Tanco Autowrap - Operator’s Manual - Impact of the Wrapping Arm During the wrapping process the arm rotates with a speed of 30-32 revolutions per minute around the bale. A film dispenser unit with plastic roll is mounted on the wrap arm of the machine.
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VariAuto 4. SAFETY PRECAUTIONS Tanco Autowrap - Operator’s Manual - Squeeze Danger Caused by Plastic Automation At the end of the wrapping process the plastic is cut and held tight until the start of the next wrapping process. When the cutter arm moves down to lock the plastic, there can occur a squeeze danger between the cutter arm and the cutter holder.
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VariAuto 5. BALE WRAPPING Tanco Autowrap - Operator’s Manual 5. Bale Wrapping 5.1. Bale Wrapping Principles 5.2. The Baler 5.3. Difficult Bales 5.4. Types of Plastic 5.5. Storage Location 5.6. Stacking / Protection 5.7. For Best Wrapping Results 5.1. Bale Wrapping Principles The advantages of round bale silage are many, and include fewer feed units, a flexible harvesting system, large capacity and the possibility of selling feed units.
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VariAuto 5. BALE WRAPPING Tanco Autowrap - Operator’s Manual For long-term storage, or when the grass is wet when it is wrapped, the bale should have 90-100 µ plastic (six layers) and the same amount of overlap. If thinner plastic is used, more layers should be applied.
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6.3.3. Close Center Hydraulics 6.3.4. Load Sensing Hydraulics 6.4. Emergency Stop 6.5. Mounting the Plastic film 6.6. Tanco Dual Stretch Dispenser 6.6.1. Tanco Dispenser Gear Combination Fig. 6.1 6.1. Mounting of the Machine Be careful! There is a danger of being crushed when working implements are fitted and connected. Carry out the fitting procedures slowly and carefully, and use separate and approved lifting equipment to make the work easier.
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VariAuto 6. MACHINE SETUP Tanco Autowrap - Operator’s Manual 6.2. Expert Control Unit VariAuto Control Box The EH control units consist of the emergency stop button, a control cable, a fuse and a battery cable. The control unit should be attached to a suitable place in the tractor cab using the suction pad provided.
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Most tractors have a hydraulic system that gives a continuous output which flows through the valve on the machine and back to the tractor when no function is operating (Open center). Note: The TANCO VariAuto Models are set-up for open centre on leaving the factory.
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VariAuto 6. MACHINE SETUP Tanco Autowrap - Operator’s Manual 6.4. Emergency Stop This machine is equipped with a safety guards on the Wrapping Arms, and its operation must be tested before work itself is started. The Emergency Stop is to prevent the Wrapping Arm from damaging people and objects, when the machine is started and during the wrapping process.
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VariAuto 6. MACHINE SETUP Tanco Autowrap - Operator’s Manual 6.5. Mounting the Plastic Film (See Fig. 6.3 & 6.4) When loading a plastic roll; 1. Ensure the Top Cone is pushed up to the latched position. Top Latch 2. Push back the Dispenser Insert until held in position by the Bottom Latch.
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6.6. Tanco Dual Stretch Dispenser Gear Bolt All Tanco Autowrap machines are supplied with a patented dual stretch gear system. This system enables a quick change of stretch levels on the Film Dispenser. If the Gear Bolt is fitted in Position 1 (See Fig. 6.5), the top set of gears provide the stretch @ 70%.
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7.1. VariAuto Expert Controller The Tanco Autowrap Bale Wrap Controller enables the operator to monitor and control the operation of the bale wrapper at any stage of the wrapping cycle. The controller is designed for the VariAuto rotating-arm type wrapper.
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VariAuto 7. EXPERT CONTROLLER INFORMATION Tanco Autowrap - Operator’s Manual 7.1.1. Controller Main Operating, Functions & Display 4-Way Menu Switch: Dispaly; Shows in normal working mode: - Set No. of Wraps - Current No. of Wraps - Change / Reset Bale Sub-Total - Target No.
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VariAuto 7. EXPERT CONTROLLER INFORMATION Tanco Autowrap - Operator’s Manual 7.2. Operation Operation in Automatic mode The controller is generally used in automatic mode for ‘one touch wrapping’ . Note the controller counts in steps of 2, because for each revolution of the wrapping arm two wraps of film are applied.
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VariAuto 7. EXPERT CONTROLLER INFORMATION Tanco Autowrap - Operator’s Manual - Rollers Out or Wrap Arm Unfold (L5) This button has two functions; its primary function is to operate rollers out to unload the bale. If the programming factor Roller Out is set to 0.0 in the Operator Setup on the controller then this button must be held down for the duration of the unloading operation.
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VariAuto 7. EXPERT CONTROLLER INFORMATION Tanco Autowrap - Operator’s Manual 7.3. The Display Menu The Display menu is divided into 3 sections. At the top level are the settings used during the daily work with the machine – i.e. Store totals and No. of Wraps.
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VariAuto 7. EXPERT CONTROLLER INFORMATION Tanco Autowrap - Operator’s Manual NOTE: There are additional sequences selectable in the Operator Setup menu but not shown in the table. These sequences are for wrapper models to which this manual does not apply.
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VariAuto 7. EXPERT CONTROLLER INFORMATION Tanco Autowrap - Operator’s Manual Resetting a Store Total to Zero Stores A to J can be individually reset to zero at any time. The Grand Total store cannot be reset. First select the store to be zeroed, and then navigate the display menu as shown below.
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VariAuto 7. EXPERT CONTROLLER INFORMATION Tanco Autowrap - Operator’s Manual 7.4. Programmable Factors - Operator Level Menu No. Operator Level Default Units Notes Target No. of Wraps 4.01 Contrast 4.02 Film Break Switches On or Off Film Break Sensor 4.41...
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Sets Controller Back To Its Default Settings Operator Setup Menu The default settings for the machine are developed by Tanco for optimal operation of the machine. However, the operator can change certain parameters in the ‘Operator Setup’ menu to take account of operational conditions.
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8.1. Operating Instructions We shall now go through a complete wrapping process, from loading to storage place, and explain the practical use of Tanco VariAuto Range of wrappers. 8.2. Fitting Rolls of Film Remember that the plastic film ends have to be locked in the Cutter/Film holder before starting the wrapping.
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VariAuto 8. OPERATIONAL FEATURES Tanco Autowrap - Operator’s Manual 8.4. Setting the Speed of the Wrapping Arm The wrapping arm speed can be adjusted in the technician setup in the controller and should be only carried out by and experienced Technician.
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VariAuto 8. OPERATIONAL FEATURES Tanco Autowrap - Operator’s Manual 8.6. VariAuto Loading Lower the Variwrap with the tractor lift arms until the chassis is within 100mm of the ground, if the optional ground roller is fitted then set this on the ground. The rollers should be running parallel to the ground.
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VariAuto 8. OPERATIONAL FEATURES Tanco Autowrap - Operator’s Manual 8.8.VariWrap S Unloading Note: Great care must be taken when unloading round bales especially in hilly conditions as the bale can roll downhill this can be extremely dangerous. The op- erator must also check that there is sufficient room for the load arms to open fully.
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VariAuto 9. ELECTRO-HYDRAULICS Tanco Autowrap - Operator’s Manual 9. Electro - Hydraulics 9.1. Electro-Hydraulic Requirements 9.2. VariAuto Hydraulic Circuit 9.3. VariAuto Electrical Circuit 9.4. VariAuto Slip Ring Wiring 9.5 Junction Box Label 9.6. Description of VariAuto Hydraulics 9.1. Electro-Hydraulic Requirements Electro-Hydraulics Note: There are 3 basics, which must ALWAYS be followed if the machine is to function correctly.
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VariAuto 9. ELECTRO-HYDRAULICS Tanco Autowrap - Operator’s Manual 9.3. VariAuto Electrical Circuit (resume) AUTO AUTO START STOP...
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VariAuto 9. ELECTRO-HYDRAULICS Tanco Autowrap - Operator’s Manual 9.4. VariAuto Slip Ring Wiring S200 VA Top Wiring Rotate Sensor Black (Signal) Blue (0V) Black Brown (+12V) Blue Purple (+12V) Safety Arm Sensors Yellow Yellow (0V) Blue (Green and white wires not used)
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VariAuto 9. ELECTRO-HYDRAULICS Tanco Autowrap - Operator’s Manual 9.6. Description of VariAuto Hydraulics The VariAuto is driven from the hydraulic system of the tractor. The hydraulics of the machine can easily be changed from “Open Center” to “Closed Center” hydraulic system.
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VariAuto 9. ELECTRO-HYDRAULICS Tanco Autowrap - Operator’s Manual Valve (10) One Roller Load. This valve is powered during loading, it diverts the oil to tank between the two Valve 17 - (VMT) rollers so that for loading only the drive roller rotates.
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VariAuto 10. TROUBLESHOOTING Tanco Autowrap - Operator’s Manual 10. Troubleshooting 10.1. Checkpoints Prior to Troubleshooting 10.1.1. Oil Pressure 10.1.2. Oil Flow 10.1.3. Return Valve 10.1.4. Electric Power 10.2. Procedure of Troubleshooting 10.2.1. Check Solenoid 10.2.2. Solenoid Valves to the Main Functions 10.3.
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VariAuto 10. TROUBLESHOOTING Tanco Autowrap - Operator’s Manual 10.1.4. Electric Power The controller requires 12-13.5V to operate at optimal performance. A poor battery or bad wiring will result in the voltage dropping when the machine is working. The controller displays a battery warning when voltage is low.
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VariAuto 11. MAINTENANCE Tanco Autowrap - Operator’s Manual 11. Maintenance 11.1 Periodic Maintenance 11.2. Pre-Stretchers 11.3. Cut and Start/Film Holders 11.4. Cleaning 11.5. Hydraulic Connection 11.6. Quick Couplers 11.7. Storage 11.8. Oil Filter 11.1. Periodic Maintenance Bearings; All ball-bearings are packed with grease, and do not need any more maintenance.
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1: Immediately, stop using the machine. 2: Consult with your Tanco dealer (supplier). He/She can download a warranty claim form on-line. This should be filled out and emailed to distributor and forwarded to relevant contact person in Tanco. Please ensure all relevant information is included on this form...
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IRELAND CERTIFIES THAT THE FOLLOWING PRODUCT: TANCO AUTOWRAP MODEL: S200 VariAuto SERIAL NO: To which this declaration relates, corresponds to the essential requirements of the Directive 2006/42/EC. To conform to these essential health and safety requirements, the provisions of the following harmonized standards were particularly considered: ISO 12100, EN 294, prEN 703, EN ISO 13857, EN ISO 4254 - 1, prEN 982.
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You will be require to give the complete part no and decription when ordering your part(s). 3. When ordering you must give the Serial Number and Model Number of the machine. 4. All orders must go through your local Tanco Dealer, and must be either faxed or e-mailed to Tanco Autowrap.
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Tanco Autowrap - S200 VA Spare Parts Manual BENENNUNG DESCRIPTION DESIGNATION KAPITEL SEITE CHAPTER PAGE CHAPITRE PAGE Chassis Assembly 1.1 4 Chassis Main Assembly 1.2 6 Electro-Hydraulic Assembly 1.3 8 Skid Plate Assembly 1.4 10 End Tip Assembly 1.5 12 Load Arm Assembly LHS 1.6 14...
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Tanco Autowrap - S200 VA 1. Chassis Assembly Spare Parts Manual...
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Tanco Autowrap - S200 VA 1.1 Chassis Main Assembly Spare Parts Manual QTY.
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Tanco Autowrap - S200 VA 1.1 Chassis Main Assembly Spare Parts Manual POS. NR. TEILE NR. STUCK BENENNUNG DESCRIPTION DESIGNATION TECHNISCHE ANGABEN POS. NR. PART NR. QUANTITY TECHNICAL DATA POS. NO. PIECE NO. QUANTITEE DONNEES TECHNIQUES 1340000 S Series Chassis...
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Tanco Autowrap - S200 VA 1.2 Electro-Hydraulic Assembly Spare Parts Manual...
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Tanco Autowrap - S200 VA 1.2 Electro-Hydraulic Assembly Spare Parts Manual POS. NR. TEILE NR. STUCK BENENNUNG DESCRIPTION DESIGNATION TECHNISCHE ANGABEN POS. NR. PART NR. QUANTITY TECHNICAL DATA POS. NO. PIECE NO. QUANTITEE DONNEES TECHNIQUES 1318100 Control Valve 1340199 Valve Plate...
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Tanco Autowrap - S200 VA 1.3 Skid-Plate Assembly Spare Parts Manual...
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Tanco Autowrap - S200 VA 1.3 Skid-Plate Assembly Spare Parts Manual POS. NR. TEILE NR. STUCK BENENNUNG DESCRIPTION DESIGNATION TECHNISCHE ANGABEN POS. NR. PART NR. QUANTITY TECHNICAL DATA POS. NO. PIECE NO. QUANTITEE DONNEES TECHNIQUES 1340085 S Series Ground Roller...
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Tanco Autowrap - S200 VA 1.4 End Tip Assembly Spare Parts Manual...
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Tanco Autowrap - S200 VA 1.4 End Tip Assembly Spare Parts Manual POS. NR. TEILE NR. STUCK BENENNUNG DESCRIPTION DESIGNATION TECHNISCHE ANGABEN POS. NR. PART NR. QUANTITY TECHNICAL DATA POS. NO. PIECE NO. QUANTITEE DONNEES TECHNIQUES 1340185 End Tip Frame...
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Tanco Autowrap - S200 VA 1.5 Load Arm Assembly LHS Spare Parts Manual...
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Tanco Autowrap - S200 VA 1.5 Load Arm Assembly LHS Spare Parts Manual POS. NR. TEILE NR. STUCK BENENNUNG DESCRIPTION DESIGNATION TECHNISCHE ANGABEN POS. NR. PART NR. QUANTITY TECHNICAL DATA POS. NO. PIECE NO. QUANTITEE DONNEES TECHNIQUES 1340000 Vari/Auto Chassis...
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Tanco Autowrap - S200 VA 1.6 Load Arm Assembly RHS Spare Parts Manual...
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Tanco Autowrap - S200 VA 1.6 Load Arm Assembly LHS Spare Parts Manual POS. NR. TEILE NR. STUCK BENENNUNG DESCRIPTION DESIGNATION TECHNISCHE ANGABEN POS. NR. PART NR. QUANTITY TECHNICAL DATA POS. NO. PIECE NO. QUANTITEE DONNEES TECHNIQUES 1340000 Vari/Auto Chassis...
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Tanco Autowrap - S200 VA Spare Parts Manual...
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Tanco Autowrap - S200 VA 2. Cut & Start Spare Parts Manual...
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Tanco Autowrap - S200 VA 2.1 Cut & Start Assembly Spare Parts Manual...
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Tanco Autowrap - S200 VA 2.1 Cut & Start Assembly Spare Parts Manual POS. NR. TEILE NR. STUCK BENENNUNG DESCRIPTION DESIGNATION TECHNISCHE ANGABEN POS. NR. PART NR. QUANTITY TECHNICAL DATA POS. NO. PIECE NO. QUANTITEE DONNEES TECHNIQUES 1330310 Cut & Start Main Frame...
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Tanco Autowrap - S200 VA Spare Parts Manual...
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Tanco Autowrap - S200 VA 3. Wrap Arm Drive Spare Parts Manual...
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Tanco Autowrap - S200 VA 3.1 Wrap Arm Drive Assembly Spare Parts Manual...
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Tanco Autowrap - S200 VA 3.1 Wrap Arm Drive Assembly Spare Parts Manual POS. NR. TEILE NR. STUCK BENENNUNG DESCRIPTION DESIGNATION TECHNISCHE ANGABEN POS. NR. PART NR. QUANTITY TECHNICAL DATA POS. NO. PIECE NO. QUANTITEE DONNEES TECHNIQUES 1340000 S Series Chassis...
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Tanco Autowrap - S200 VA Spare Parts Manual...
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Tanco Autowrap - S200 VA 4. Wrapping Arms Spare Parts Manual...
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Tanco Autowrap - S200 VA 4.1 Wrap Arm Assembly Spare Parts Manual...
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Tanco Autowrap - S200 VA 4.1 Wrap Arm Assembly Spare Parts Manual POS. NR. TEILE NR. STUCK BENENNUNG DESCRIPTION DESIGNATION TECHNISCHE ANGABEN POS. NR. PART NR. QUANTITY TECHNICAL DATA POS. NO. PIECE NO. QUANTITEE DONNEES TECHNIQUES AWW00034 Fixed Wrap Arm...
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Tanco Autowrap - S200 VA Spare Parts Manual 4.2 Safety Arm Assembly...
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Tanco Autowrap - S200 VA Spare Parts Manual 4.2 Safety Arm Assembly POS. NR. TEILE NR. STUCK BENENNUNG DESCRIPTION DESIGNATION TECHNISCHE ANGABEN POS. NR. PART NR. QUANTITY TECHNICAL DATA POS. NO. PIECE NO. QUANTITEE DONNEES TECHNIQUES CAW00039 Safety Arm Z10-02-10...
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Tanco Autowrap - S200 VA Spare Parts Manual...
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Tanco Autowrap - S200 VA 5. Dispenser Assembly Spare Parts Manual...
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Tanco Autowrap - S200 VA 5.1 Dispenser Complete Assembly Spare Parts Manual...
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Tanco Autowrap - S200 VA 5.1 Dispenser Complete Assembly Spare Parts Manual POS. NR. TEILE NR. STUCK BENENNUNG DESCRIPTION DESIGNATION TECHNISCHE ANGABEN POS. NR. PART NR. QUANTITY TECHNICAL DATA POS. NO. PIECE NO. QUANTITEE DONNEES TECHNIQUES 1330400 Fixed Wrap Arm...
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Tanco Autowrap - S200 VA 5.2 Dispenser Insert Assembly Spare Parts Manual...
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Tanco Autowrap - S200 VA 5.2 Dispenser Insert Assembly Spare Parts Manual POS. NR. TEILE NR. STUCK BENENNUNG DESCRIPTION DESIGNATION TECHNISCHE ANGABEN POS. NR. PART NR. QUANTITY TECHNICAL DATA POS. NO. PIECE NO. QUANTITEE DONNEES TECHNIQUES 1505001 RA Roller Mounting Frame...
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Tanco Autowrap - S200 VA Spare Parts Manual...
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Tanco Autowrap - S200 VA 6. Expert Controller Spare Parts Manual...
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Tanco Autowrap - S200 VA 6.1 Expert Controller Spare Parts Manual...
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Tanco Autowrap - S200 VA 6.1 Expert Controller Spare Parts Manual POS. NR. TEILE NR. STUCK BENENNUNG DESCRIPTION DESIGNATION TECHNISCHE ANGABEN POS. NR. PART NR. QUANTITY TECHNICAL DATA POS. NO. PIECE NO. QUANTITEE DONNEES TECHNIQUES 1319200 VariAuto Expert Control Unit...
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Tanco Autowrap - S200 VA Spare Parts Manual...
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Tanco Autowrap - S200 VA 7. Hydraulic Valve Assemblies Spare Parts Manual...
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Tanco Autowrap - S200 VA 7.1 Control Block Spare Parts Manual ITEM NO.
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Tanco Autowrap - S200 VA 7.1 Control Block Spare Parts Manual POS. NR. TEILE NR. STUCK BENENNUNG DESCRIPTION DESIGNATION TECHNISCHE ANGABEN POS. NR. PART NR. QUANTITY TECHNICAL DATA POS. NO. PIECE NO. QUANTITEE DONNEES TECHNIQUES 1318104 Common Inlet Section 1318105...
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Tanco Autowrap - S200 VA 7.2 Tower Block Spare Parts Manual...
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Tanco Autowrap - S200 VA 7.2 Tower Block Spare Parts Manual POS. NR. TEILE NR. STUCK BENENNUNG DESCRIPTION DESIGNATION TECHNISCHE ANGABEN POS. NR. PART NR. QUANTITY TECHNICAL DATA POS. NO. PIECE NO. QUANTITEE DONNEES TECHNIQUES 1308154 Tower Block 1308170 Reversing Valve...
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Tanco Autowrap - S200 VA 7.3 Rollers Block Spare Parts Manual...
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Tanco Autowrap - S200 VA 7.3 Rollers Block Spare Parts Manual POS. NR. TEILE NR. STUCK BENENNUNG DESCRIPTION DESIGNATION TECHNISCHE ANGABEN POS. NR. PART NR. QUANTITY TECHNICAL DATA POS. NO. PIECE NO. QUANTITEE DONNEES TECHNIQUES 1308351 Assembly Block 1308302 Check Valve 1/2”...
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Tanco Autowrap - S200 VA 7.4 Oil Filter Spare Parts Manual...
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Tanco Autowrap - S200 VA 7.4 Oil Filter Spare Parts Manual POS. NR. TEILE NR. STUCK BENENNUNG DESCRIPTION DESIGNATION TECHNISCHE ANGABEN POS. NR. PART NR. QUANTITY TECHNICAL DATA POS. NO. PIECE NO. QUANTITEE DONNEES TECHNIQUES 1308073 Filter Head Unit 1308072...
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