Full Boar FBPPC-650 Instruction Manual
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Full Boar FBPPC-650 Instruction Manual

6.5hp plate compactor
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KNOW YOUR PRODUCT
6.5HP PLATE
COMPACTOR
• 196CC ENGINE
• 51 X 37CM PLATE SIZE
• 30CM COMPACTION DEPTH
INSTRUCTION MANUAL
WARNING: Read all safety warnings and all instructions. Failure to follow the
warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
1119

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Summary of Contents for Full Boar FBPPC-650

  • Page 1 KNOW YOUR PRODUCT 6.5HP PLATE COMPACTOR • 196CC ENGINE • 51 X 37CM PLATE SIZE • 30CM COMPACTION DEPTH INSTRUCTION MANUAL WARNING: Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference.

  • Page 2: Specifications

    SPECIFICATIONS - MODEL NO. FBPPC-650 Compactor specifications Engine specifications Vibration frequency: 5,500 vpm Power: 6.5 HP Centrifugal force: 11 kN Capacity: 196 cc Compaction depth: 30 cm No load speed: 3600 rpm Travel speed: 15m/min Type: 4 stroke, air cooled...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS SPECIFICATIONS............Page 02 KNOW YOUR PRODUCT........... Page 02 INTRODUCTION............Page 04 SAFETY INSTRUCTIONS........... Page 04 ASSEMBLY..............Page 08 PRE-OPERATION INSPECTION........ Page 11 OPERATION............... Page 13 MAINTENANCE............Page 15 STORAGE..............Page 20 TRANSPORTING............Page 21 TROUBLESHOOTING..........Page 21 DESCRIPTION OF SYMBOLS........

  • Page 4: Introduction

    INTRODUCTION Congratulations on purchasing a Full Boar Plate Compactor. Your Full Boar Plate Compactor FBPPC-650 has been designed for paving projects like driveways, landscaping or preparing foundations for concreting. SAFETY INSTRUCTIONS WARNING! When using petrol-powered equipment, basic safety precautions, including the following, should always be followed to reduce risk of fire, personal injury and material damage.
  • Page 5 GENERAL SAFETY WARNINGS (cont.) RISK TO BREATHING What can happen: • Breathing exhaust fumes can cause serious injury or death. How to prevent it: • Operate tool in a well ventilated area. Avoid enclosed areas. • Never operate unit in a location occupied by other people or animals. SAVE THESE INSTRUCTIONS 1) Work area a) Keep work area clean and well lit.
  • Page 6 GENERAL SAFETY WARNINGS (cont.) e) Maintain petrol tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the petrol tool’s operation. If damaged, have the petrol tool repaired before use. Many accidents are caused by poorly maintained petrol tools.
  • Page 7 PLATE COMPACTOR SAFETY WARNINGS WARNING! This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.

  • Page 8: Assembly

    ASSEMBLY Fitting the handle assembly (2) 1. Unfold the handle assembly (2). (fig. 1) Fig. 1 2. Mount the handle assembly (2) to the engine deck (6). Ensure the handle assembly (2) ends slot into the engine deck (12) channels. Place M10 x 65 bolts & washer (18) on the outer side, and tighten with nyloc nuts on the inner side.
  • Page 9 ASSEMBLY (cont.) Fitting the trolley wheel assembly (3) 1. Line up the holes in the trolley wheel assembly (3) and engine deck (12). The arms of the wheel assembly frame should sit outside the engine deck. Slide M10 x 30 bolts &...
  • Page 10 ASSEMBLY (cont.) Fitting the paving pad kit (15) The transparent rubber paving pad reduces the vibration when compacting solid slabs of concrete, stones, slates and bricks. It also reduces the chance of cracking the paving slabs when coming into contact with the compacting plate (7). 1.

  • Page 11: Pre-Operation Inspection

    PRE-OPERATION INSPECTION KNOW YOUR PRODUCT Environment conditions The operation of a four-stroke (91 unleaded) engine is affected by: 1. Temperature a. Working in low temperatures could lead to difficult cold starting. b. Working in very high temperatures could lead to difficult hot starting due to evaporation of the fuel.
  • Page 12 PRE-OPERATION INSPECTION (cont.) Fuel inspection WARNING! Fuel has been drained for shipping. Failure to fill fuel tank with petrol before starting the engine may result in permanent damage and will void warranty. WARNING! Do not over fill the fuel tank. WARNING! Do not smoke while re-fueling.

  • Page 13: Operation

    OPERATION Starting the engine WARNING! Before first use, ensure you have filled the engine sump with engine oil before starting the plate compactor. The oil fill plug (10) must indicate the oil level is at maximum for the unit to start for the first time. 1.
  • Page 14 OPERATION (cont.) Throttle adjustment (fig. 10) The throttle (1) is used to regulate the RPM of the engine, which also controls the speed at which the plate compactor travels. The plate compactor is designed to run at an engine speed (engine take off shaft) of 3600rpm (Normally considered full throttle).

  • Page 15: Maintenance

    MAINTENANCE Preventive maintenance 1. Turn off engine. Engine must be cool. 2. Inspect the general condition of the plate compactor. Check for loose screws, misalignment or binding of moving parts, cracked or broken parts, and any other condition that may affect its safe operation. 3.
  • Page 16 MAINTENANCE (cont.) Exciter pulley V-belt Clutch pulley Tensioning V-belt(s) fig. 14 & 15 Proper belt tension is critical to good performance. The normal deflection on each side should be 9mm (3/8”) to 13mm (1/2”) with moderate pressure from your thumb or finger. Proper adjustment will assure long belt life.
  • Page 17 MAINTENANCE (cont.) Replacing V-belt(s) fig. 14 & 15 Only fit A725 V-belts to this plate compactor. This type of V-belt is available as a common spare part. Both V-belts should be replaced at the same time because they will wear evenly through normal use. Work on one belt at a time. 1.
  • Page 18 Exciter pulley V-belt Clutch pulley MAINTENANCE (cont.) Exciter lubrication The exciter housing is pre-serviced using Automatic Transmission Fluid Dextron III, Mercon, EXXON (ESSO) NUTO H-32 or its equivalent. Change fluid after 200 hours of operation. 1. Let exciter (9) cool before changing exciter oil. 2.
  • Page 19 MAINTENANCE (cont.) Spark plug When the engine will not start and everything has been checked, it is likely the spark plug will need replacing. The spark plug is not covered under warranty. To replace or clean the spark plug: 1. Remove the spark plug lead. 2.

  • Page 20: Storage

    STORAGE If the plate compactor will not be used for a period longer than 30 days, following the steps below to prepare your unit for storage. 1. Drain the fuel tank completely. Stored fuel can start to go stale in 30 days. Stale fuel has high gum content and can clog the carburettor and restrict fuel flow.

  • Page 21: Transporting

    TRANSPORTING To avoid burns or fire hazards, let engine cool before lifting / transporting machine or storing indoors. The unit can be lifted by the handles in front (8) and back of the unit as shown (fig. 20). The unit must be transported in the upright position to prevent fuel from spilling.

  • Page 22: Description Of Symbols

    CARING FOR THE ENVIRONMENT Power tools that are no longer usable should not be disposed of with household waste but in an environmentally friendly way. Please recycle where facilities exist. Check with your local council authority for recycling advice. Recycling packaging reduces the need for landfill and raw materials.

  • Page 23: Contents

    CONTENTS 1 x Plate compactor 1 x Trolley wheel assembly 1 x Handle assembly 1 x Paving pad kit 1 x Spark plug (spare) 1 x Air filter (spare) 6 x M10 x 30 Bolt & nut (fitting paving pad) 2 x M10 x 30 Bolt, nut &...

  • Page 24: Warranty

    WARRANTY YOUR WARRANTY FORM SHOULD BE RETAINED BY YOU AT ALL TIMES. IN ORDER TO MAKE A CLAIM UNDER THIS WARRANTY YOU MUST RETURN THE PRODUCT TO YOUR NEAREST BUNNINGS WAREHOUSE (see www.bunnings.com.au or www.bunnings.co.nz for store locations) WITH YOUR BUNNINGS REGISTER RECEIPT. PRIOR TO RETURNING YOUR PRODUCT FOR WARRANTY PLEASE TELEPHONE OUR CUSTOMER SERVICE HELPLINE: Australia 1800 069 486 New Zealand 0508 069 486...

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