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IMPORTANT:
Please read this handbook before using
the Neutec/USA® Studio™ Plus
Laser Welder
MIDI00SP
This device has been designed in compliance with IEC EN 61010-1 and IEC EN 60825-1 safety standards to prevent injury to the
operator if used correctly and properly. However, no engineering design can make this device safe if it is not used and maintained
properly and in compliance with safety standards. This manual should be read carefully and in its entirety before performing any
operation. Failure to follow instructions and safety standards may cause injury to the operator and the device.
MAN00080-01-EN
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Table of Contents
Summary of Contents for Neutec Studio Plus Series
- Page 1 IMPORTANT: Please read this handbook before using the Neutec/USA® Studio™ Plus Laser Welder MIDI00SP This device has been designed in compliance with IEC EN 61010-1 and IEC EN 60825-1 safety standards to prevent injury to the operator if used correctly and properly. However, no engineering design can make this device safe if it is not used and maintained properly and in compliance with safety standards.
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Page 2: Table Of Contents
Contents General Information ...................................... 4 Identification .........................................................4 Safety information ......................................5 General safety rules ......................................................5 Safeguards..........................................................6 Interlock...........................................................6 Leather curtains ......................................................6 Resonator shutter ......................................................6 Infrared microscope filter ..................................................7 Infrared welding chamber filter .................................................7 Emergency button.....................................................7 Enabling key/PIN......................................................7 Danger zones and residual risks ................................................7 General rul e s.........................................................7 Before every use of the device ................................................7 Transport precautions .....................................................8... - Page 3 Operator’s Handbook MANUAL PRIMING OF THE PUMP..............................................17 Accessory functions ......................................................17 Use of the air dispenser/shi e lding gas............................................17 Regular inspections......................................................18 Checking the coolants...................................................18 Checking the filters ....................................................18 Checking the protective glass slide ...............................................18 Routine Maintenance.....................................................18 Removal of the liquid ....................................................18 Filling/refilling the liquid..................................................19 Cleaning the filters ....................................................19 Replacing the protective glass slide ..............................................19...
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Page 4: General Information
Manufactured in Italy for: Neutec/USA® Phone: 505.839.3550 7500 Bluewater Road NW Fax: 505.839.3525 Albuquerque, NM 87121 e-mail: neutecusa@neutec.com Device: MIDI00SP STUDIO PLUS 25, UNIV MINI L-WELD EQUIP. The identification plate on the device displays its electrical characteristics and complete identification information. -
Page 5: Safety Information
Stop the device immediately in the event a problem involving a burning smell, abnormal noise, abnormally hot parts, smoke, etc. occurs. There is a risk of electric shock or fire. Contact NEUTEC USA immediately. Welding processes produce fumes and gas. Breathing these can be hazardous to your health. -
Page 6: Safeguards
Operator’s Handbook Do not use water to clean the device. Do not use water near the device when it is in operation. Do not place liquid containers above the device. Do not place the devi c e in a moist environment (acceptable relative humidity is between 30% to 80%)or near sources which produce heat or moisture. Protective clothing should be worn. -
Page 7: Infrared Microscope Filter
Operator’s Handbook Operation The shutter is activated when the power is turned on, before the device is activated. Upon activation, the shutter clears the laser path, and the device is ready for normal operation. A microprocessor control checks that the shutter is disabled in a timely manner: any anomalies are indicated by a warning on the display. -
Page 8: Transport Precautions
Operator’s Handbook Use fingers delicately on the buttons and touch-screen. The use of metal or plastic points can damage the device. Press buttons one • at a time; if multiple buttons are pressed simultaneously, the device may not respond properly or may even get damaged. Transport precautions Make sure that the equipment is properly supported at the lifting point when moving. - Page 9 Operator’s Handbook Package content The package contains the following items: Plastic cone for Argon output LE100100 Stainless steel sheet kit test 710140 ”NEUTEC” LVBEA002 1 PZ Protective glass BK7 AR @ 1064 nm D.40 2 mm ATE00043 1 PZ Hex keys LTS 2,5 - 3,0...
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Page 10: Installation
Operator’s Handbook Installation Transport The information in this section must be followed when the machine is in one of the transport phases below: Equipment storage; • Initial installation; • Relocation; • The machine is normally supplied complete with special packaging that allows for easy transport and handling. In the event the packaging has not been provided, the machine must be moved using a forklift capable of lifting the machine mass (refer to the plate located on the machine), with the lifting forks positioned under the plate at the base of the device. -
Page 11: Device Specifications
Operator’s Handbook Device specifications Technical specifications C h aracteristic / Model MIDI00SP Power supply 1-ph, 115-230 VAC ± 10%, 50/60 Hz, 16 A Max. Pulse-power and Duration 2.5 J at 6 mS Peak Pulse-power 2.5 kW Average Power 25 W Frequency of Repetition 0.5 –... -
Page 12: Electrical Connections
The shielding gas recommended for the welding process is Argon. Use only genuine parts and consumable materials from Neutec USA For technical assistance, please contact Neutec USA Consumable materials should be replaced after use. Follow all regulations and safety instructions... -
Page 13: Improper Use
Operator’s Handbook Improper use Do not modify the device. Do not weld any metals or alloys that include any of the following materials: Beryllium, Uranium, Plutonium, Cadmium, Magnesium, Sodium, Mercury, Potassium, Lead, Arsenic. Do not usetoxic orinflammable gasessuch Hydrogen, Oxygen, Fluorine, Chlorine, any form ofhydrocarbon gas, anymixtureof Hydrogenand Nitrogen. -
Page 14: Operator Interface
Operator’s Handbook Operator interface Controls and indicators Stereo-microscope. Radiator cooling, do not cover, leave at least 5cm of free Inspection window with 1064 nm LASER ray filter. space between the rear side and the wall. Working chamber access doors. Water level, for the proper equipment functioning, the Display with touch-screen for user setup parameters. -
Page 15: Inside Welding Chamber
Operator’s Handbook Inside welding chamber LED lamp Exhaust vapour grid SPOT diameter regulator Plastic cone for Argon/Air output Rotary for settings the working parameters Please read the Safety Information section before using the device. This paragraph explains how to use and the meaning of each menues loaded into the LASER welding unit. Recommendations Before beginning regular use of the device it is recommended checking to ensure that it is in suitable working condition and that there are no defective or worn parts. -
Page 16: Turning On The Device
Operator’s Handbook Turning on the device Move the power switch located on the front of the device to position I. Wait until the display shows the PIN entry screen. Emergency Stop The emergency button (see page. 14) is used to immediately switch off the device; This button is equipped with a safety feature, once it is pressed it must be released to power the unit up again. -
Page 17: Manual Priming Of The Pump
Operator’s Handbook To change the spot diameter, the white lever must be slid up and down. The smallest size of the spot diameter is the slider position towards the machine. If the slider will be set towards the operator, the spot diameter will be the biggest. MANUAL PRIMING OF THE PUMP In stand-by mode ONLY it’s possible to activate the pump making the water running in the circuit without starting the machine. -
Page 18: Regular Inspections
Operator’s Handbook Maintenance Please read the chapter on Safety Information before proceeding Every maintenance operation, even minor ones for machine parts and the electrical system, requires the use of professionally qualified personnel with training on the features of the device. Original spare parts should be used. -
Page 19: Filling/Refilling The Liquid
Operator’s Handbook Filling/refilling the liquid Use the syringe provided as a standard accessory with the equipment. Insert the syringe with double distilled water into one of pipes (any pipe) and fill up to the level indicated on the panel. The equipment holds roughly 800ml of bi-distilled water. If overfilled the water will drain out from the other pipe Before closing the rear panel, verify the presence of the stoppers on the 2 small tubes. -
Page 20: Correcting The Alignment
Repairs Repairs should only be made in the event of an anomaly, see the chapter Diagnostics for more information. Repairs should only be performed by Neutec USA personnel or personnel it has authorized. Recommendations The following recommendations will optimize the efficiency of the device: The device should be stored in a location that is not too hot and away from heat sources;... -
Page 21: Diagnostics
Operator’s Handbook Diagnostics Errors and Warnings In the event one of these messages appears on the display, take the action described in the "Solution" section of the message. Errore 1: H2O flux failure Problem: The flux sensor does not measure the presence of liquid in the cooling system. Solution: Check out the coolant level Check out and clean up the water filter... - Page 22 Install the equipment in a warmer place, avoid sudden changes in temperature too high. Wait until the device resets automatically, do not turn left on to speed up the process. If the machine doesn’t start automatically call for the service © 2011-2020 Neutec USA Tutti i diritti riservati Revision:...
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