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Assembly Instructions
Model 1522
Drawer Cart with Side Drop Leaf
GENERAL:
1. You have purchased model 1522.
2. Should you need assistance or need to replace a damaged or missing part simply give us a call M-F at
607-652-7321 from 7:30 am - 4:30 pm EST and we'll send you the prepaid part via UPS usually that same day!
You may also email us info@catskillcraftsmen.com.
3. Read the assembly instructions and the enclosed brochure before beginning assembly. Assembly is easy
if you read and follow the instructions step by step. See our website for assembly tips and videos:
www.catskillcraftsmen.com
4. The only tools needed are a hammer and a screwdriver. A power screwdriver is recommended. Where
possible we have packaged some of the screws in separate labeled packages. A friend is recommended to assist
with the assembly. Some parts are large and awkward to hold in place.
5. Glides are sometimes pre-packed with screws. These are not used.
6. Instructions (left/right, top/bottom) are given as you face an assembled unit.
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Summary of Contents for CATSKILL 1522
- Page 1 Drawer Cart with Side Drop Leaf GENERAL: 1. You have purchased model 1522. 2. Should you need assistance or need to replace a damaged or missing part simply give us a call M-F at 607-652-7321 from 7:30 am - 4:30 pm EST and we’ll send you the prepaid part via UPS usually that same day! You may also email us info@catskillcraftsmen.com.
- Page 2 Table Top (1) Drop Leaf (1) P/N: TT -1522 P/N: DL-1522 Side Panel (1) Side Panel (1) P/N: SP - 1522 L P/N: SP - 1522 R Middle Shelf (1) Bottom Shelf (1) Center Divider (1) P/N: BS-1522 P/N: MS-1522 P/N: DIV-1522 13 7/8”...
- Page 3 Hardware List Model 1522 To ease assembly, sort and count the hardware before getting started. (Cabinet Assembly) 10-24 Hex Nut (8) 3/16” Flat Washer (15) 1 3/4” Phillips Flat Head Bolt (8) Bastion Post (12) (Drawer Backs) 5/8 Wooden Disk (8) 1 1/4”...
- Page 4 STEP 1 Attach Glides to Right Side Panel Push this lever down, then slide the inner glide section out of the glide assembly. A. Remove the drawer side section of the glide by pushing the black lever down and sliding Face of Glide the steel inner glide section all the...
- Page 5 TIPS ON HOW THE BASTION FASTENING SYSTEM WORKS 1. The Bastion fastening system consists of a steel post (threaded on one end with a hole through the shaft on the other end); a Barrel Nut (cylindrical barrel-shaped with threaded Illustration Bas. 1 open end &...
- Page 6 STEP 2 Assemble 3 Drawers A. Using 1 1/4” #8 screws, attach the drawer back to the drawer sides as shown below. B. Slide the drawer bottom into the slots. C. Insert Bastion Posts into the drawer front and tighten into position. D.
- Page 7 STEP 3 A. Tap/insert one 1 1/2” pin into each end of the door. DON’T OVERDRIVE PINS! Pins should stick up about 1/2” when seated. B. Attach the magnet plate (may be stuck to magnet in the hardware pack!) with a 1/2” #4 screw to the top of the door.
- Page 8 STEP 5 A. Tap/insert 3/4” pin into each long edge of the center divider. DON’T OVERDRIVE PINS! Pins should stick up about 1/4” when seated. B. Attach the magnet with 1/2” #4 screws to the top of the door. C. Attach full extension glides to the center divider as shown. Note that the glides should slide out towards the same edge with the attached magnet.
- Page 9 STEP 5 A. Lay Back Panel flat on a smooth surface with holes up. B. Attach Side Panels with 1 3/4” machine screws (bolts) and hex nuts. After inserting bolt(s) through the holes in the Side Panels and through the holes in the long edges of the Back Panel place a hex nut on the tip of your finger.
- Page 10 STEP 7 A. Fit a washer onto the bottom door pin and slide the pin into the bottom front brace. B. Slide the Top Front Brace into place and secure the brace using 1 3/4” machine screws and nuts as in illustration 7A & 7B. C.
- Page 11 STEP 9 A. Assemble top by placing the top and the drop leaf upside down on a smooth flat surface. Install hinges using 5/8” #8 screws. The longer part of the hinge goes on the drop leaf with the short part on the cart top.
- Page 12 STEP 10 Slide the drawers into place. To initially seat the glides, it will take some force. Once the glides are properly seated, the drawers should pull out and slide in with ease. STEP 11 A. Tilt the bottom shelf and set down onto the pins. B.
- Page 13 Visa and Mastercard are Address _____________________________ accepted online. City ________________________________ State ________________ Zip ___________ Catskill Craftsmen, Inc. Please make checks payable to Catskill Craftsmen Inc. 15 West End Ave. 15 West End Ave., Stamford, NY 12167-1296 Stamford, NY 12167-1296...
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