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VISSCHER Napa 9x9 Instructions Manual

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INSTRUCTIONS
Napa 9x9
TOLL FREE 1-877-795-7423
0179_Napa_Shell_9x9_Instructions_V1.0 EN

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Summary of Contents for VISSCHER Napa 9x9

  • Page 1 INSTRUCTIONS Napa 9x9 TOLL FREE 1-877-795-7423 0179_Napa_Shell_9x9_Instructions_V1.0 EN...
  • Page 2 DIMENSIONS Napa 9x9 TOLL FREE 1-877-795-7423 0179_Napa_Shell_9x9_Instructions_V1.0 EN MEASUREMENTS ARE APPROXIMATE MESURES SONT APPROXIMATIVES...
  • Page 3 PROTECT THE PRODUCT FROM DAMAGE AS SOME PIECES MAY BE FRAGILE. ESTIMATED ASSEMBLY TIME: 6 HOURS IF YOU REQUIRE ASSISTANCE, OR NEED TO ORDER REPLACEMENT PARTS, CONTACT YOUR VISSCHER DEALER. KNIFE FOR ADDITIONAL INFORMATION PLEASE CALL THE NUMBER BELOW. PLEASE HAVE SERIAL NUMBER READY TO ENSURE QUICK SERVICE.
  • Page 5 Napa 9x9 1363 2554 TRUSS FRAME (104-9/16") COMMON RAFTER (38-7/16") 1304 2555 2710 TRUSS FRAME BRACE (34") HIP RAFTER (52") BRACE (41-1/16") 2541 MID ROOF STRAPPING (93-5/8") 2831 POST (81-1/2") 2548 TOP ROOF STRAPPING (43-7/16) 2835 POST TIE ASSEMBLY FOR TRUSS FRAME (29") 2109 PANEL SUPPORT LEFT (51-15/16")
  • Page 7 Napa 9x9 2868 2866 2867 2869 1850 2033 FOAM WEATHER GASKET SEALING TAPE ROOF PANEL ROOF PANEL ROOF PANEL ROOF PANEL OUTER LEFT INNER LEFT INNER RIGHT OUTER RIGHT 1681 SKYLIGHT BOX SIDE (37-7/16") 1500 METAL HIP CAP (68") 1840 SKYLIGHT SUPPORT WITH CURVE (38-7/8")
  • Page 9 HARDWARE KIT 5189 Napa 9x9 1 1/2" #8 ROBERTSONFLAT HEAD TORX T30 BIT 2 1/2" #8 ROBERTSON FLAT HEAD ROBERTSON BIT/ EMBOUT ROBERTSON 2 1/2" #8 ROBERTSON PAN HEAD 1/4" HEX HEAD BIT/ EMBOUT A TETE HEXAGONALE DE 1/4 PO 1"...
  • Page 11 Napa 9x9 STEP 1 ARRANGE FOUR TRUSS FRAME BEAMS (DC 1363) AS SHOWN. FASTEN FOUR METAL BRACKETS (DC 2836) ENSURING THEY ARE FLUSH TO THE ENDS OF THE TRUSS FRAME BEAMS. DC-2836 DC-2836 DC-1363 DC-1363 DC-1363 DC-2836 DC-1363 DC-2836 FLUSH 1"...
  • Page 12 Napa 9x9 STEP 2 FLIP THE FOUR TRUSS FRAME PIECES ON-EDGE. FASTEN TOGETHER ENSURING TRUSS FRAME BEAMS JUST TOUCH AT ENDS. EDGES TO TOUCH 1" #8 ROBERTSON PAN HEAD TOLL FREE 1-877-795-7423 0179_Napa_Shell_9x9_Instructions_V1.0...
  • Page 13 Napa 9x9 STEP 3 MEASURE TRUSS FRAME ASSEMBLY FROM CORNER TO CORNER TO SQUARE THE FRAME. MEASURE FROM POINT A TO POINT D. THAT MEASUREMENT MUST EQUAL POINT B TO POINT C. ADJUST FRAME UNTIL THEY DO. FASTEN THE TRUSS FRAME BRACES (DC 1304) TO THE TRUSS FRAME ASSEMBLY.
  • Page 14 Napa 9x9 STEP 4 REPEAT THIS STEP FOR FOUR POSTS MOUNT POST TIE (DC 2835) TO POST (DC 2831). FIT THE TWO PARTS AS SHOWN AND FASTEN TOGETHER. DC-2835 DC-2831 1" METAL WASHER 3-1/8" X 5/16" RSS (T30 TORX) TOLL FREE 1-877-795-7423...
  • Page 15 Napa 9x9 STEP 5 REPEAT THIS STEP FOR FOUR POSTS MOUNT POST CONNECTION PLATE (DC 2828) TO POST ASSEMBLY. ALIGN THE SLOT OF THE CONNECTION PLATE WITH THE TOP OF THE POST AND FASTEN TOGETHER. ALIGN SLOT TO TOP OF POST DC-2828 1"...
  • Page 16 Napa 9x9 STEP 6 REPEAT THIS STEP FOR TWO POSTS LIFT UP ONE SIDE OF THE TRUSS FRAME ASSEMBLY. HAVE A SECOND PERSON POSITION A POST TOWARDS ONE CORNER OF THE TRUSS FRAME. REST THE CORNER OF THE TRUSS FRAME IN THE SADDLE OF THE POST.
  • Page 17 Napa 9x9 STEP 7 REPEAT THIS STEP FOR TWO POSTS LIFT UP THE SECOND SIDE OF THE TRUSS FRAME ASSEMBLY. HAVE A SECOND PERSON POSITION A POST TOWARDS ONE REMAINING CORNER OF THE TRUSS FRAME. REST THE CORNER OF THE TRUSS FRAME IN THE SADDLE OF THE POST.
  • Page 18 Napa 9x9 STEP 8 REPEAT THIS STEP FOR FOUR POSTS FASTEN THROUGH POST TIE INTO TRUSS FRAME. 1" METAL WASHER 3-1/8" X 5/16" RSS (T30 TORX) TOLL FREE 1-877-795-7423 0179_Napa_Shell_9x9_Instructions_V1.0...
  • Page 19 Napa 9x9 STEP 9 REPEAT THIS STEP FOR EIGHT BRACES PLACE THE SUPPORT BRACE (DC 2710) BETWEEN POST AND TRUSS FRAME, ORIENTED AS SHOWN. THE ENTIRE EDGE OF THE BRACE MUST BE TIGHT TO THE POST AND TRUSS FRAME. ENTIRE EDGE TIGHT...
  • Page 20 IF ADDING LOUVER PANEL(S) TO YOUR OUTDOOR STRUCTURE PLEASE REFER TO THE INSTRUCTIONS PROVIDED WITH THAT PACKAGE AT THIS TIME.
  • Page 21 Napa 9x9 STEP 10 ASSEMBLE THE SKYLIGHT FRAME. IT IS IMPORTANT TO "CHASE" CORNERS AS SHOWN BELOW. SERIAL AND SNOW TAGS 2 1/2" #8 ROBERTSON FLAT HEAD TOLL FREE 1-877-795-7423 0179_Napa_Shell_9x9_Instructions_V1.0...

  • Page 22: Top View

    Napa 9x9 STEP 11 PLACE SKYLIGHT FRAME ON A FLAT SURFACE. ATTACH COMMON RAFTERS (DC 2554) TO THE SKYLIGHT FRAME, CENTRED ON EACH SIDE. THE BOTTOM EDGE OF THE RAFTERS ARE TO BE FLUSH WITH THE BOTTOM OF THE SKYLIGHT FRAME.
  • Page 23 Napa 9x9 STEP 12 FLIP SKYLIGHT FRAME AND RAFTER ASSEMBLY OVER AND PLACE ON TRUSS FRAME. CENTRE THE RAFTERS ON THE TRUSS FRAME. DO NOT FASTEN RAFTERS TO THE TRUSS FRAME AT THIS TIME. SECTION VIEW TOP PLAN VIEW TOLL FREE 1-877-795-7423...
  • Page 24 Napa 9x9 STEP 13 REPEAT THIS STEP FOR FOUR HIP RAFTERS FASTEN HIP RAFTER EXTENSION (DC 2111) TO HIP RAFTERS (DC 2555). FLUSH DC-2111 DC-2555 SECTION VIEW DC-2111 DC-2555 TOP PLAN VIEW 1 1/2" #8 ROBERTSONFLAT HEAD TOLL FREE 1-877-795-7423...
  • Page 25 Napa 9x9 STEP 14 ATTACH FOUR HIP RAFTERS (DC 2555). THE BOTTOM EDGE OF THE RAFTER IS TO BE FLUSH WITH THE BOTTOM EDGE OF THE SKYLIGHT FRAME. DC-2555 SKYLIGHT FRAME ENDS OF RAFTER ARE FLUSH TO THE BOTTOM OF...
  • Page 26 Napa 9x9 STEP 15 FASTEN LEFT AND RIGHT PANEL SUPPORTS (DC 2109 & DC 2110) TO THE TRUSS FRAME. DC-2109 DC-2110 DC-2110 DC-2109 FLUSH FLUSH DC-2109 DC-2110 DC-2109 DC-2110 DC-2110 DC-2109 2 1/2" #8 ROBERTSON FLAT HEAD TOLL FREE 1-877-795-7423...
  • Page 27 Napa 9x9 STEP 16 REPEAT THIS STEP FOR ALL FOUR SIDES FIT THE TOP ROOF STRAPPING (DC 2548) TIGHT TO THE SKYLIGHT FRAME AND EVENLY ACROSS HIP RAFTERS. FIT THE MID ROOF STRAPPING (DC 2541) EVENLY ACROSS HIP RAFTERS. STRAPPING MUST NOT EXCEED PAST ONE-HALF OF THE WIDTH OF THE HIP RAFTERS.
  • Page 28 Napa 9x9 STEP 17 FASTEN THROUGH THE HIP RAFTERS DOWN INTO THE POSTS. FASTEN THROUGH THE TRUSS FRAME INTO THE COMMON RAFTERS. HIP RAFTER POST COMMON RAFTER TRUSS FRAME 3-1/8" X 5/16" RSS (T30 TORX) TOLL FREE 1-877-795-7423 0179_Napa_Shell_9x9_Instructions_V1.0...
  • Page 29 Napa 9x9 STEP 18 REPEAT THIS STEP FOR FOUR HIP COVERS ALIGN THE HIP COVER (DC 2537) SO IT IS CENTERED ON THE HIP RAFTER. THE BOTTOM OF THE HIP COVER NOT TO EXTEND PAST THE OUTSIDE OF THE PANEL SUPPORT.
  • Page 30 Napa 9x9 STEP 19 REPEAT THIS STEP FOR ALL FOUR SIDES PLACE LARGE INSIDE ROOF SHEETS (DC 2866 & DC 2867) ON THE ROOF STRAPPING AND EVENLY ACROSS HIP RAFTERS. OVERLAP ONE RIB AS SHOWN. ALIGN TOP OF SHEETS TO THE OUTSIDE EDGE OF THE SKYLIGHT FRAME.
  • Page 31 Napa 9x9 STEP 20 REPEAT THIS STEP FOR ALL FOUR SIDES PLACE SMALL OUTER ROOF SHEET (DC 2868) ON THE ROOF STRAPPING. OVERLAP ONE RIB AS SHOWN. PLACE SMALL OUTER ROOF SHEET (DC 2869) ON THE ROOF STRAPPING. UNDERLAP ONE RIB AS SHOWN.
  • Page 32 Napa 9x9 STEP 21 REPEAT THIS STEP FOR ALL FOUR SIDES FASTEN ALL OF THE ROOF SHEETS TO THE STRAPPING AND PANEL SUPPORTS. ONLY FASTEN THROUGH PRE-PUNCHED HOLE LOCATIONS. 1" #10 METAL ROOF SCREW (1/4" HEAD) TOLL FREE 1-877-795-7423 0179_Napa_Shell_9x9_Instructions_V1.0...

  • Page 33: Sealing Tape

    Napa 9x9 STEP 22 REPEAT THIS STEP FOR ALL FOUR SIDES CAREFULLY PEEL BACKER AND PLACE THE SEALING TAPE (DC 2033) OVER TOP OF THE JOINT ACROSS THE ROOFING SHEETS. APPLY PRESSURE TO ADHERE THE TAPE TO THE CONTOUR OF THE ROOFING SHEETS.
  • Page 34 Napa 9x9 STEP 23 ASSEMBLE THE SKYLIGHT (DC 1840 & 1841). 2 1/2" #8 ROBERTSON PAN HEAD TOLL FREE 1-877-795-7423 0179_Napa_Shell_9x9_Instructions_V1.0...
  • Page 35 Napa 9x9 STEP 24 FASTEN FOAM WEATHER GASKET (DC 1850) TO THE PERIMETER OF THE SKYLIGHT ALONG THE INSIDE EDGE. TRIM AS NEEDED DC-1850 TOLL FREE 1-877-795-7423 0179_Napa_Shell_9x9_Instructions_V1.0...
  • Page 36 Napa 9x9 STEP 25 FASTEN THE ACRYLIC SKYLIGHT PANEL (DC 1842) TO THE SKYLIGHT FRAME. CAREFULLY PEEL PROTECTIVE COATING OFF BOTH SIDES OF THE ACRYLIC PANEL. ALIGN THE PRE-DRILLED HOLES OF THE ACRYLIC WITH THE GROOVE FOUND IN THE MIDDLE OF THE SKYLIGHT FRAME.
  • Page 37 Napa 9x9 STEP 26 COMPLETELY FASTEN THE ACRYLIC PANEL TO THE SKYLIGHT FRAME USING THE PRE-DRILLED HOLES. SCREWS MUST BE CENTRED IN HOLES THE ACRYLIC PANEL EXPANDS AND CONTRACTS AT A DIFFERENT RATE THAN THE SKYLIGHT FRAME. IF THE SHANK OF THE SCREW IS TIGHT AGAINST THE ACRYLIC PANEL, CRACKING WILL OCCUR.
  • Page 38 Napa 9x9 STEP 27 PLACE THE SKYLIGHT ASSEMBLY INTO POSITION ON TOP OF THE SKYLIGHT FRAME. SKYLIGHT ASSEMBLY LOCATE THE PRE-DRILLED HOLES FOR SCREWS TO ENTER ON-ANGLE. FASTEN THROUGH THE SKYLIGHT FRAME INTO THE SKYLIGHT ASSEMBLY. SKYLIGHT FRAME SECTION VIEW 2 1/2"...
  • Page 39 Napa 9x9 STEP 28 REPEAT THIS STEP FOR ALL FOUR HIP CAPS PLACE THE METAL HIP CAPS (DC 1500) ON EACH CORNER OF THE ROOF AS SHOWN. PLACE EACH CAP SO THAT THE TOP OF THE CAP FITS TIGHT INTO THE CORNER OF THE SKYLIGHT FRAME BELOW THE SKYLIGHT FLASHING.