Super B BIB Manual
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Super B BIB Manual

Battery interface box
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June 2020
BATTERY INTERFACE BOX (BIB)
12V 350A/600A | 24V 350A/600A | 48V 350A/600A

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Summary of Contents for Super B BIB

  • Page 1 Manual Version June 2020 BATTERY INTERFACE BOX (BIB) 12V 350A/600A | 24V 350A/600A | 48V 350A/600A...
  • Page 2 Interface Box. We kindly ask you to read this manual carefully before using the product. In this manual the Battery Interface Box will be referred to as the BIB. This manual is meant for the installer and the user of the BIB. Only qualified personnel may install and perform maintenance on the BIB.

  • Page 3: Table Of Contents

    Required tools for installation 4.4. Preparing the BIB for use 4.4.1. Placement of the BIB 4.5. Connecting the power cables of the battery bank to the BIB 4.6. Wire sizes 4.6.1. Connecting the CAN network cables 4.6.2. CAN Bus network topology 4.6.3.
  • Page 4 5. BIB use 5.1. General information 5.2. Configuring the battery bank and the BIB 5.2.1. Battery ID’s 5.2.2. Battery ID renumbering procedure 5.2.3. Battery layout 5.2.4. Input level configuration 5.2.5. Secondary port 5.2.6. General settings 5.3. Power up the BIB 5.4.

  • Page 5: Safety Guidelines And Measures

    Introduction 2.1. Product description The Battery Interface Box (BIB) is a device capable to connect and disconnect a battery or a battery bank to a load / charger (DC bus) with the intent to protect the Li-ion battery or battery bank against improper use. The BIB communicates with the battery’s BMS (Battery management system) to request to the batteries if they are operable and used within their limits.

  • Page 6: Used Symbols

    The BIB ensures the following functions: • Collecting the status and alarm messages of all the Li-ion batteries connected. In case of an alarm in one of the batteries, the BIB will disconnect the battery (bank) by opening the main relay. •...

  • Page 7: Bib Functional Behaviour

    3.2.2.1 ON state The BIB is in or can be set to the ON state when there are no active errors. In this state the main relay is enabled, the battery bank is connected to the DC bus. The BIB can be set to ON state using the battery monitor, or automatically when the auto-on feature is enabled.
  • Page 8 3.2.2.2 OFF state The BIB can be set in OFF state by the battery monitor software. In this state the main relay is disabled, the battery bank is disconnected from the DC bus. 3.2.2.3 Pre-charge state A battery bank system with a large capacitive load can be exposed to high electric current during initial turn-on.

  • Page 9: Bib Control Functions

    0.1Ah before it will go to shutdown state again. When the battery bank is charged with 1Ah the BIB will switch to the ON state. The BIB will also go to the shutdown state after 10 minutes spend in the undervoltage reboot state, this implies that the battery bank should be charged with at least 1Ah to avoid unnecessary shutdown 3.3.

  • Page 10: Technical Specifications

    3.4. Technical specifications 3.4.1. Electrical specifications The BIB is available in various variants. The BIB is available in two current ranges and in three voltage ranges. Table 3 shows the technical specifications of the variants: SB BIB SB BIB SB BIB...

  • Page 11: Temperature Specifications

    3.4.4. Compliance specifications Certifications Table 6. Compliance specifications Warning! The BIB may only be used in conditions specified in this manual. Exposing the BIB to conditions outside the specified boundaries may lead to serious damage to the product and/or the user.

  • Page 12: Connections And Indicators

    3.6. Connections and indicators LEDS Yellow Green Figure 2. Connections and LED indicators 1. Reset button 2. On/Off button 3. CAN Slave connector (J2) 4. CAN Master connector (J1) 5. Cable gland for optional external connections (external reset button or LEDs) (J3) 6.

  • Page 13: Can Connector Pinout (Master/Slave)

    LED 3 (Red) Mode Flashing Precharge Main relay On Main relay Off Battery in error mode or communication error (communication error has the red LED 3 Flashing). Flashing CAN network scanning Table 8. LED indicators Be in charge. Super B.

  • Page 14: Peripheral Equipment

    Table 9. Optional components that can be used with the BIB The touch display can only be connected to the CAN slave port of the BIB. Caution! make sure the maximum supply voltage of the touch display will not be exceeded (see manual touch display),...

  • Page 15: Installation

    4.4. Preparing the BIB for use 4.4.1. Placement of the BIB Before it is used, the BIB must be positioned in such a way that it will not move during use. The BIB may be fixed in place by using the mounting holes (Figure 4).

  • Page 16: Connecting The Power Cables Of The Battery Bank To The Bib

    BIB. Caution! Make sure that the BIB is off while installing (On/off button not pressed) Use the following steps to connect the BIB with the battery bank (Figure 5 + 6) 1. Unscrew the protection cover 2. Connect the BT- terminal of the BIB to the (-) terminal of the battery bank.
  • Page 17 Washer (Internal) wiring External Power cable Figure 6. Connecting the power cables of the Li-ion battery to the BIB. Caution! The BT- terminal cable should be connected to the minus of the battery bank. Be in charge. Super B.

  • Page 18: Wire Sizes

    Caution! To ensure IP54, make sure the J2 connection remains covered by the cover when it is not used. The Li-ion batteries should be connected to the BIB via the CAN interface. Start creating the CAN bus connection as shown in figure 7.

  • Page 19: Can Bus Network Topology

    The BIB must be connected to the male to male cable to the first splitter and from there the rest of the battery bank can be connected. For further information about the CAN network, read the manual of the batteries that will be connected to the BIB.

  • Page 20: Disconnecting The Bib

    Warning! Follow the safety guidelines and measures of chapter 1. If a preconfigured system has been ordered at Super B, the steps in chapter 5.2 are not necessary. If this is not the case, configuring can be done as described in chapter 5.2.

  • Page 21: Configuring The Battery Bank And The Bib

    Any node ID between 2 and 127 can be assigned to a Li-ion battery. Node ID 1 cannot be used for a Li-ion battery as it is the node ID of the BIB. It is not recommended to use node ID 10 for multi battery configurations as it may be confusing in case a new Li-ion battery is added to the system.
  • Page 22 USB-TO-CAN Figure 9. Setup for configuration using the CAN USB converter 2. Perform a ‘Full Scan’ in the update menu (Figure 10). After the full scan one battery and the BIB (CAN master) should be visible in the left-hand panel.
  • Page 23 4. Verify if the correct number is assigned to the Li-ion battery by a full scan. 5. Connect the next Li-ion battery and repeat the procedure (step 1 to 4) until all Li-ion batteries have been assigned a unique Node ID. Be in charge. Super B.

  • Page 24: Battery Layout

    The number of batteries that are connected is detected by the BIB itself by doing a full scan. If the BIB is not configured by SuperB the end user must do this. Follow the procedure below to set the battery layout.

  • Page 25: Input Level Configuration

    BIB will go to ON state (see 3.2.2.1) automatically when the BIB starts up or after a reset. The BIB will go to error state (see 3.2.2.4) if an error occurs. When the error is cleared the BIB will automatically go to ON state if the ‘Auto On’ function is enabled.

  • Page 26: Power Up The Bib

    The BIB is powered up by pressing the ON/OFF button. If the auto on function is enabled and there are no active errors the BIB will go to ON state. If the auto on feature is disabled, it can be turned on manually (see chapter 5.4).

  • Page 27: Status And Control Of The Bib

    The state of the BIB can be manually controlled by using the buttons underneath the indication bars. The reset button can be used to reset the BIB when the BIB and or a Li-ion battery is in error state. More information about the different state and the corresponding behaviour can be found in chapter 3.2.

  • Page 28: Inspection And Cleaning

    (see paragraph 4.7). 6.2. Inspection Inspect for loose and/or damaged wiring and contacts, cracks, deformations or damage of any other kind. If damage to the BIB is found, it must be replaced. Do not attempt to use a damaged BIB. 6.3. Cleaning If necessary, clean the BIB with a soft, dry cloth.
  • Page 29 Turn off all loads before high to safely switch on the main switching on the BIB. After the BIB is relay. turned on, the loads can be enabled. Yellow LED is on...

  • Page 30: Warranty And Liability

    In the event that any such damage has arisen, the customer must notify Super B thereof as soon as possible, in any event no later than three (3) days of delivery, by means of accurate, written statement, stating the damage and where possible a photograph.
  • Page 31 These policies contain a usual limitation of insurance payment to be paid out to Super B if, and to the extent that, the event is a covered event.
  • Page 32 For more information please contact: Super B Lithium Power B.V. Demmersweg 3 7556 BN Hengelo (Ov) The Netherlands Tel: +31 (0)88 0076 000 E-mail: info@super-b.com www: www.super-b.com Manual June 2020...

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