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Southwire C7 Manual For Installation And Use
Southwire C7 Manual For Installation And Use

Southwire C7 Manual For Installation And Use

Overhead conductor

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Guide for Installation and Use of Southwire C
Introduction
Southwire's C
7
overhead conductor continues a Southwire tradition of overhead conductors
designed with durability and reliability as the first priorities. Southwire's HS285 overhead
conductor introduced an ultra-high-strength steel core as a means to improve the sag
performance of conductors with steel cores. Southwire's C
targeted at high reliability and long service life.
Similar to the case with steel cores, individual carbon fiber composite strands are assembled to
offer a core that is more flexible than a large monolithic core. A multi-strand core has the
significant advantage of structural redundancy which protects the conductor from catastrophic
failure.
7
C
overhead conductor can be manufactured with a choice of two types of electrical grade
aluminum. C
7
conductor is available with fully-annealed 1350 O-temper electrical-grade
aluminum. This conductor is designated Aluminum Conductor Composite Supported (ACCS).
ACCS is the best choice for minimizing thermal sag, but may not be suitable for districts with
heavy ice and/or storm loads. C
aluminum-zirconium alloy. This conductor is designated as (Z) Thermal Aluminum Alloy
Conductor Composite Reinforced (ZTACCR). ZTACCR has additional strength and elastic
modulus from the aluminum alloy for handling heavy loads with minimal sag.
C
7
conductor was designed with the crew in mind. Familiar tools, fittings and procedures
ensure that crews can be confident in the safety and reliability of the C
conductor is tough. The multi-strand core brings flexibility and avoids a single-point-of-failure.
C
7
core is stronger than any steel core and only 20% of the weight. The polymers used in C
core strands are used in the most demanding aerospace and chemical industry applications.
We can be confident that even chemically-aggressive outdoor environments will not degrade
the polymers in the C
7
It is, however, necessary to recognize that carbon fiber polymer composites are different from
metals and may require different handling. The following section contains all of the handling
Page 1 of 23
Overhead Conductor
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conductor is also available with ZTAL high-temperature
core.
Guide for Installation and use of Southwire C
7
conductor family is similarly
7
conductor family. C
7
Overhead Conductor
7
7
7

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Summary of Contents for Southwire C7

  • Page 1 Southwire’s C overhead conductor continues a Southwire tradition of overhead conductors designed with durability and reliability as the first priorities. Southwire’s HS285 overhead conductor introduced an ultra-high-strength steel core as a means to improve the sag performance of conductors with steel cores. Southwire’s C conductor family is similarly targeted at high reliability and long service life.
  • Page 2 To ensure a safe margin to any damage threshold, Southwire recommends a finished conductor be placed on a reel with a drum diameter greater than 30 times the conductor diameter.
  • Page 3 35° around a four (4) inch roller. Photo courtesy of Trans Power New Zealand. Guide for Installation and use of Southwire C Overhead Conductor Page 3 of 23...
  • Page 4 Figure 2: A full-size block should be used to avoid excessive bending around small guide rollers. Photo courtesy of Trans Power New Zealand. Guide for Installation and use of Southwire C Overhead Conductor Page 4 of 23...
  • Page 5 Figure 4: It is OK to drape slack conductor across a small roller. This would not be acceptable if the conductor was under tension or if the crew was pulling the tail to install a fitting. Guide for Installation and use of Southwire C Overhead Conductor...
  • Page 6 Driving a vehicle across a conductor is an example of abuse that a steel core conductor might survive but will damage a composite core. Similar to the case for Guide for Installation and use of Southwire C Overhead Conductor...
  • Page 7 100 years of conductor installation. IEEE 524, Guide to the Installation of Overhead Transmission Line Conductors, is an excellent guide and is endorsed by Southwire for both conventional conductors and C conductor installation practices. Southwire’s installation guides are reviewed to ensure they are compatible with the guidelines in IEEE 524.
  • Page 8 The conductor reel should be set up on a reel payoff stationed a minimum of 40-50 feet behind and in line with the bullwheel tensioner. This will ensure that the conductor does not scrub the flanges as it is being unwound. Guide for Installation and use of Southwire C Overhead Conductor Page 8 of 23...
  • Page 9 Back tension should not exceed 1000 lb (4.4 kN). If too much back tension is applied, the conductor on the outer layer can “pull down” into the underlying layers, as in Figure 10. Figure 10: Conductor pulldown. Guide for Installation and use of Southwire C Overhead Conductor Page 9 of 23...
  • Page 10 This orientation will provide between a 14-19° angle as the conductor exits the bullwheel and also as it enters the entrance or breakover sheave. Guide for Installation and use of Southwire C Overhead Conductor Page 10 of 23...
  • Page 11 Measurement C in Figure 13. The flare of the grooves should be between 12-20° from vertical to facilitate the passage of swivels, grips, etc., and to contain the conductor for angled pulls. Guide for Installation and use of Southwire C Overhead Conductor Page 11 of 23...
  • Page 12 Any conductor that is to be left in the sheaves for an extended period of time can be damaged. Since it is not secured, weather and other factors can cause slack to move from sheltered span Guide for Installation and use of Southwire C Overhead Conductor...
  • Page 13 Temperature changes can also cause slack to travel across the blocks from the long spans to the short spans and vice-versa. Southwire recommends that any conductor be pulled up to sag and clipped in as soon as possible. IEEE 524 recommends the conductor remain in the stringing block no longer than 72 hours.
  • Page 14 A swivel is required between the Basket grip and pull line or between grips if multiple reels are tied together (double-socked) for longer pulls. The swivel will allow the conductor to rotate freely during the pulling process. Figure 15: Swivel. Guide for Installation and use of Southwire C Overhead Conductor Page 14 of 23...
  • Page 15 Klein grips are the most commonly used grip and have an excellent track record. Figure 17: Klein 1628-30 “Chicago-style” grip. Guide for Installation and use of Southwire C Overhead Conductor Page 15 of 23...
  • Page 16 . H-frame and parallel-groove (PG) tap connectors are not recommended. Implosive splices have not been tested on C as of this publication. Check with Southwire or your hardware manufacturer for a recommendation on usage of alternative fittings on C conductors.
  • Page 17 The fitting manufacturer has installation guides on their web site, and it is critical to follow their instructions to ensure long and reliable service life. Figure 19: AFL Compression Dead End Assembly Figure 20: AFL Compression Splice Assembly Guide for Installation and use of Southwire C Overhead Conductor Page 17 of 23...
  • Page 18 PLP and AFL have qualified their CGS® and HIBUS® suspension units on C conductor. Where operating conditions are extreme, there is an extra measure of protection offered by formed- Guide for Installation and use of Southwire C Overhead Conductor Page 18 of 23...
  • Page 19 While it is normal for oxidation to form, necessary steps should be taken to clean the conductor of oxidation at hardware application areas. The conductor must be brushed in these areas prior to installing hardware to ensure adequate metal-to-metal contact. Guide for Installation and use of Southwire C Overhead Conductor Page 19 of 23...
  • Page 20 Aluminum Association Technical Bulletin TR3, “Guidelines for Minimizing Water Staining of Aluminum” discusses this issue in detail and contains advice for avoiding water staining. Guide for Installation and use of Southwire C Overhead Conductor Page 20 of 23...
  • Page 21: Vibration Dampers

    Dampers qualified for service on C are the only ones suitable. To date, only AFL and PLP have qualified dampers for C overhead conductor. Guide for Installation and use of Southwire C Overhead Conductor Page 21 of 23...
  • Page 22 Drone technology and high-resolution imagery are becoming competitive with climbing inspection for detecting issues that are not visible during fly-by or drive-by inspections. Guide for Installation and use of Southwire C Overhead Conductor Page 22 of 23...
  • Page 23 IEEE Standard 524-2014, “Guide to the Installation of Overhead Transmission Line Conductors.” Thrash, Ridley, Kim Nuckles, Amy Murrah, and Mark Lancaster. Overhead Conductor Manual 2nd Edition. N.p.: Southwire, 2007. Print. Guide for Installation and use of Southwire C Overhead Conductor Page 23 of 23...