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Summary of Contents for GSi PNEG-1295
- Page 1 16" - 36" Platform PNEG-1295 Installation Manual Revision Date: 10-16-2006 PNEG-1295...
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Page 3: Introduction
THIS MANUAL SHOULD BE CONSIDERED a permanent part of your equipment and should be easily accessible when needed. PNEG-1295 16" - 36" Platforms... -
Page 4: Equipment Information
This information should be filled out and kept on record. Equipment Information Model Number:__________________________ Date Purchased:____________________ Serial Number:___________________________ Dealer/Distributor Name and Phone Number: Material Handling 1004 East Illinois Street Assumption, Illinois 62510 USA Phone: (217) 226-4421 FAX: (888) 741-3004 e-mail: gsi@grainsystems.com PNEG-1295 16" - 36" Platforms... -
Page 5: Table Of Contents
Knee Crossbraces ..................50 All information, illustrations, photos, and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. PNEG-1295 16" - 36" Platforms... -
Page 6: Safety Guidelines
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage. NOTE indicates information about the equipment that you should pay special attention to. PNEG-1295 16" - 36" Platforms... - Page 7 Keep hands, feet, and clothing from rotating belt and idlers. Keep all parts in good condition and properly installed. Fix damage immediately. Replace worn or broken parts. Remove any build up grease, oil, or debris. PNEG-1295 16" - 36" Platforms...
- Page 8 A respirator may be needed to help prevent breathing potentially toxic fumes and dust. Wear hard hat and steel toe boots to help protect your head and toes from falling debris. Steel Toe Boots Respirator Hard Hat PNEG-1295 16" - 36" Platforms...
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Page 9: Safety Decal Locations
D e c a l s DECAL LOCATIONS Decal located on bottom of platform access door. FALL HAZARD Serious injury or death will result. Keep access door closed while on platform. DC-1568 DC-1568 PNEG-1295 16" - 36" Platforms... -
Page 10: 16" - 24" Platform Assembly
Take time now and review all instructions and platform clips. Use 3/8" x 1" bolts and whiz drawings before attempting to assemble the nuts. (See Figure 1.) Figure 1 PNEG-1295 16" - 36" Platforms... -
Page 11: Floor Sections
Decking Middle Weldment (HSP16015) Decking Drive Side Weldment (HSP16006) RIGHT HAND DRIVE SETUP Figure 2-A Decking Drive Side Weldment (HSP16006) Decking Middle Weldment (HSP16015) Decking Side Access Weldment (HSP16010) LEFT HAND DRIVE SETUP Figure 2-B PNEG-1295 16" - 36" Platforms... -
Page 12: Toeboards
RIGHT HAND DRIVE SETUP (HSP16016) Figure 3-A Toeboard, 120 Toeboard, 94 (HSP16016) (HSP16018) Toeboard, 35 (HSP16017) Toeboard, 79 Toeboard, 23.5 (HSP16019) (HSP16020) Toeboard, 79 (HSP16024) Toeboard, 35 (HSP16017) Toeboard, 120 LEFT HAND DRIVE SETUP (HSP16016) Figure 3-B PNEG-1295 16" - 36" Platforms... -
Page 13: Handrail Posts
Handrail Corner Post (HSP16021) Handrail Corner Post (HSP16021) RIGHT HAND DRIVE SETUP Figure 4-A Handrail Corner Post (HSP16021) Handrail Middle Post (HSP16022) Handrail Corner Post (HSP16021) Handrail Corner Post (HSP16021) LEFT HAND DRIVE SETUP Figure 4-B PNEG-1295 16" - 36" Platforms... -
Page 14: Access Door
Access Door Hinge Leaf (GSB24134) Deck Hatch Assembly (HSP16028) RIGHT HAND DRIVE SETUP Figure 5-A Deck Hatch Assembly (HSP16028) Access Door Hinge Leaf (GSB24134) Access Door LEFT HAND DRIVE SETUP Hinge Angle Figure 5-B (GSB24133) PNEG-1295 16" - 36" Platforms... -
Page 15: Handrails
Latch Assembly (GSB30120) Handrail, 94.25 Handrail, 120 (HSP16026) (HSP16025) RIGHT HAND DRIVE SETUP Figure 6-A Handrail, 120 (HSP16025) Handrail, 94.25 (HSP16026) Handrail, 94.25 (HSP16026) Handrail, 120 (HSP16025) LEFT HAND DRIVE SETUP Latch Assembly Figure 6-B (GSB30120) PNEG-1295 16" - 36" Platforms... -
Page 16: 30" - 36" Platform Assembly
Layout all parts for easy floor sections are in place. See Figure below. Platform Support Channel Platform Support Channel RIGHT HAND DRIVE SETUP Figure 7-A Platform Support Channel Platform Support Channel LEFT HAND DRIVE SETUP Figure 7-B PNEG-1295 16" - 36" Platforms... -
Page 17: Floor Sections
Decking Weldment RIGHT HAND DRIVE SETUP Weldment (HSP30112) Figure 8-A (HSP30107) Outside Decking Drive Deck Channel Weldment Support Angle (HSP30112) (HSP36014) Outside Decking Access Decking Weldment LEFT HAND DRIVE SETUP Weldment (HSP30117) (HSP30107) Figure 8-B PNEG-1295 16" - 36" Platforms... -
Page 18: Toeboards
(HSP30118) Toeboard, 88 Toeboard, 60.25 (HSP30118) (HSP30119) Toeboard, 47 (HSP30123) Toeboard, 113.188 Toeboard, 88 Vertical Post, 47.5 (HSP30120) (HSP30118) (HSP30121) Toeboard, 35.313 (HSP30122) Toeboard, 60.25 LEFT HAND DRIVE SETUP Toeboard, 88 (HSP30119) Figure 9-B (HSP30118) PNEG-1295 16" - 36" Platforms... -
Page 19: Vertical Posts
Vertical Post, 47.5 Vertical Post, 47.5 (HSP30124) (HSP30124) RIGHT HAND DRIVE SETUP Figure 10-A Vertical Post, 47.5 (HSP30124) Vertical Post, 41.375 (HSP30129) Vertical Post, 47.5 Vertical Post, 47.5 (HSP30124) (HSP30124) LEFT HAND DRIVE SETUP Figure 10-B PNEG-1295 16" - 36" Platforms... -
Page 20: Access Door
Access Door Hinge Leaf (GSB24134) Deck Hatch Assembly (HSP16028) RIGHT HAND DRIVE SETUP Figure 11-A Deck Hatch Assembly (HSP16028) Access Door Hinge Leaf (GSB24134) Access Door LEFT HAND DRIVE SETUP Hinge Angle Figure 11-B (GSB24133) PNEG-1295 16" - 36" Platforms... -
Page 21: Handrails
47.406 Handrail, (HSP30127) 146.438 (HSP30125) RIGHT HAND DRIVE SETUP Figure 12-A Handrail, Handrail, 146.438 35.719 (HSP30125) (HSP30128) Handrail, 113.594 (HSP30126) Hatch Assembly (GSB30120) Handrail, 47.406 Handrail, (HSP30127) 146.438 (HSP30125) LEFT HAND DRIVE SETUP Figure 12-B PNEG-1295 16" - 36" Platforms... -
Page 22: Ladder Assembly
Position the tie angles as shown and fasten with the 1/2" -13 x 1" bolts. Painted Galvanized Figure 13 Trunking Section 1/2" - 13 Hex Nut Tie Angle 1/2" - 13 x 1" Hex Bolt PNEG-1295 PNEG-1295 16" - 36" Platforms 16" - 36" Platforms... -
Page 23: Tie Angle & Cross Braces
Mount trunking for 24" in holes marked with the number 1. 30" & 36" ELEVATOR TIE ANGLE (BECT3040 & GECT3040F) Front Mount Trunking for 30" in holes marked with the number 2. Figure 16 Mount trunking for 36" in holes marked with the number 1. PNEG-1295 16" - 36" Platforms... -
Page 24: Ladder Stand Off
Attach the ladder stand off bracket to the tie angles. Painted Galvanized Figure 17 1/2" - 13 x 1" Hex Bolt 1/2" - 13 Hex Nut Ladder Stand Off Bracket Tie Angle PNEG-1295 PNEG-1295 16" - 36" Platforms 16" - 36" Platforms... -
Page 25: Ladder Attachment
Painted Galvinized Figure 18 1/2" - 13 x 1" Hex Bolt 1/2" - 13 Hex Nut 10' Ladder Section** 27" Safety Cage Hoop** PNEG-1295 PNEG-1295 16" - 36" Platforms 16" - 36" Platforms... -
Page 26: Safety Cage Hoop
Bolt all safety cage hoops to ladder as shown below. Leave all bolts loose until the vertical bars are in place and then tighten all hardware. Painted Galvinized Figure 19 PNEG-1295 16" - 36" Platforms PNEG-1295 16" - 36" Platforms... -
Page 27: 14' Ladder Assembly
Ladder Assembly Ladder Assembly 14’ Ladder Assembly Painted Galvinized Figure 19B PNEG-1295 16" - 36" Platforms PNEG-1295 16" - 36" Platforms... -
Page 28: Safety Cage Vertical Bar
Bolt all safety cage vertical bars to the cage hoops as shown below. Galvinized Painted Figure 20 1/2" - 13 x1" Hex Bolt 1/2" - 13 Hex Nut Safety Cage Vertical Bar PNEG-1295 16" - 36" Platforms PNEG-1295 16" - 36" Platforms... -
Page 29: Safety Cage Flare
Safety Cage Tapper Vertical Bar Safety Cage Tapper Vertical Bar ) 31" Safety Cage Hoop 30" Safety Cage Hoop 27" Safety Cage Hoop 27" Safety Cage Hoop 3/8-16 Hex Bolt 3/8-16 Flange Nut PNEG-1295 16" - 36" Platforms PNEG-1295 16" - 36" Platforms... -
Page 30: Rest Platform
Rest Platform REST PL ATFORM A S S E M B LY PNEG-1295 16" - 36" Platforms... -
Page 31: Side Mounting Channels
(GECT 1640-RSP) and must be mounted in place of standard tie angles. 1. 1/2"-13 x 1" Hex Bolt 2. 1/2"-13 Hex Nut 3. Left & Right Side Mounting Channel: 16", 24", 30", & 36" Bucket Elevator (RSP16005, RSP16006) Figure 22 PNEG-1295 16" - 36" Platforms... -
Page 32: Platform Corner Posts
Leaving hardware loose will help fit other parts in place. 1. 3/8"-16 x 1" Hex Bolt 2. 3/8"-16 Hex Nut 3. Platform Corner Post: 16", 24", 30", & 36" Bucket Elevator (RSP16011) Figure 23 PNEG-1295 16" - 36" Platforms... -
Page 33: Front & Rear Mounting Channels
1. 3/8"-16 x 1" Hex Bolt 2. 3/8"-16 Hex Nut 3. Front Support Channel: 16", 24", 30", & 36" Bucket Elevator RSP16007 See page 22, 23 4. Rear Mounting Channel: 16", 24", 30", & 36" Bucket Elevator RSP16008 Figure 24 PNEG-1295 16" - 36" Platforms... -
Page 34: Center Support Channel
3. Center Support Channel:** 16", 24", 30", & 36" Bucket Elevator RSP16009 Figure 25 **This setup shows a left side step off. For a right side step off rotate the middle support channel and shift the floor plate. PNEG-1295 16" - 36" Platforms... -
Page 35: Knee Braces
1. Clamp Band Threaded Rod, 6" (RSP16017) 5. Knee Brace Support Channel (RSP16001) 2. 3/8"-16 Hex Nut 6. Support Clip (RSP16004) 3. 3/8"-16 x 1" Hex Bolt 7. Knee Brace (RSP16003) 4. Clamp Band Half (RSP16002) Figure 27 PNEG-1295 16" - 36" Platforms... -
Page 36: Deck Plate
Using the 3/8" hardware, bolt the deck plate to the mounting and support frames. 1. 3/8"-16 x 1" Hex Bolt 2. 3/8"-16 Hex Nut 3. 3/8" Flat Washer 4. Rest Platform Deck Plate: 16", 24", 30", & 36" Bucket Elevator (RSP16010) Figure 28 PNEG-1295 16" - 36" Platforms... -
Page 37: Top & Mid Handrails
2. 3/8"-16 Hex Nut 3. Top & Mid Handrail (Left & Right): 16", 24", 30", & 36" Bucket Elevator (RSP16012) 4. Top & Mid Handrail (Front & Back): 16", 24", 30", & 36" Bucket Elevator (RSP16013) Figure 29 PNEG-1295 16" - 36" Platforms... -
Page 38: Kickplates
5. Left & Right Kickplate: 16", 24", 30", & 36" Bucket Elevator RSP16014 6. Front Kickplate: 16", 24", 30", & 36" Bucket Elevator RSP16015 7. Rear Kickplate: Figure 30 16", 24", 30", & 36" Bucket Elevator RSP16016 PNEG-1295 16" - 36" Platforms... -
Page 39: 14' Ladder Assembly At Rest Platform
Rest Platform 14’ Ladder Assembly at Rest Platform Figure 31 PNEG-1295 16" - 36" Platforms... -
Page 40: 4' X 5' Distributor Platform
Clamp Clip (GSB30144) Clamp Band, 4x5 Platform (DSP16002) Clamp Channel, 4x5 Platform Clamp Rod Weldment, 4x5 39.5" (DSP16001) Platform (DSP16005) Clamp Clip (GSB30144) Clamp Band, 4x5 Platform (DSP16002) Clamp Rod Weldment, 4x5 Platform (DSP16005) Figure 32 PNEG-1295 16" - 36" Platforms... -
Page 41: Support Channels & Knee Braces
Deck Platform Support Channel (GSB30146) Brace Channel (GSB30147) Deck Platform Support Channel (GSB30210) Knee Brace (GSb30148) Brace Channel (GSB30147) Figure 33 PNEG-1295 16" - 36" Platforms... -
Page 42: Platform Deck
4 x 5 D i s t r i b u t o r P l a t f o r m Platform Deck With support assembly attached to trunk and hardware tightened, proceed with attaching floor deck weldment to the support channels using 1/2" hardware Platform Deck Weldment (GSB30141) Figure 34 PNEG-1295 16" - 36" Platforms... -
Page 43: Vertical Posts
Next attach all vertical posts in ware till handrail assembly is complete. postion shown with 3/8" hardware. Now bolt Vertical Post - 43-1/2" (GSB30149) Toeboard Filler Plate (GSB30142) Vertical Post - 43-1/2" (GSB30149) Handrail Support Plate (GSB30143) Figure 35 PNEG-1295 16" - 36" Platforms... -
Page 44: Handrails
3/8" hardware. Next attach handrail brace using 3/8" hardware. Now go back and tighten all hardware. Horizontal Handrail, Horizontal Handrail, 46-11/16" (GSB30151) 37-13/16" (GSB30153) Handrail Handrail, 56-3/8" (GSB30152) Handrail Brace (GSB30150) Horizontal Handrail, 46-11/16" (GSB30151) Figure 36 PNEG-1295 16" - 36" Platforms... -
Page 45: Platform Clamps
TRUNKING, DO NOT OVERTIGHTEN AND attachment. See clamp detail for hardware COLLAPSE THE TRUNKING. Position inside orientation. Place 5/8" nuts and lock washers nuts back to the clamp and tighten. Figure 37 PNEG-1295 16" - 36" Platforms... -
Page 46: Support Channels & Knee Braces
The platform is designed to work for upper set of holes on side of support channel either side of trunking access. and to the lower clamp. Before tightening Platform Support Channel Platform Brace Channel (Knee) Figure 38 PNEG-1295 16" - 36" Platforms... -
Page 47: Toeboards
With support assembly attached to trunk and the top of the support channel using the 5/16" hardware tightened, proceed by attaching the hardware provided. (Leave hardware loose). notched toeboard and unnotched toeboard to See Figure 40. Figure 39 PNEG-1295 16" - 36" Platforms... -
Page 48: Platform Decking
After all pieces have been attached Attach the floor deck panels to the support and positioned properly, tighten all hardware. channels. Then attach end toeboards to the platform decking with the 5/16" hardware Toeboard Angle End Platform Decking Figure 40 PNEG-1295 16" - 36" Platforms... -
Page 49: Handrails
Handrail Clip Bracket Toeboard Plate Handrail Brace Handrail, 74" Handrail Post, 43-1/2" Figure 41 Model Size Handrail DSP36009 - 51.1/2" Handrail DSP36010 - 74.7/8" Handrail DSP36011 - 74" Post DSP36012 - 43.1/2" Brace DSP36013 - 37.3/4" PNEG-1295 16" - 36" Platforms... -
Page 50: Knee Crossbraces
6 x 6 D i s t r i b u t o r P l a t f o r m Crossbraces for Knee Braces Attach knee brace diagonals to bottom side of the knee braces, this will add extra stability to the distributor platform. See Figure 43. Figure 42 PNEG-1295 16" - 36" Platforms... - Page 51 CONDITIONS FOR A PERIOD OF 12 MONTHS AFTER RETAIL SALE TO THE ORIGINAL END USER. THE PURCHASER’S SOLE REMEDY AND GSI’S ONLY OBLIGATION SHALL BE TO REPAIR OR REPLACE, AT GSI’S OPTION AND EXPENSE, PRODUCTS THAT, IN GSI’S SOLE JUDGMENT, CONTAIN A MATERIAL DEFECT DUE TO MATERIALS OR WORKMANSHIP.
- Page 52 This Equipment shall be installed in accordance with the current installation codes and applicable regulations which should be carefully followed in all cases. Authorities having jurisdiction should be consulted before installation occurs. 1004 East Illinois Street Assumption, IL 62510 217-226-4421 Phone...
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