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BWO CONTROL SYSTEM 900 Hardware Installation

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CONTROL SYSTEM 900
Hardware Installation
1
Introduction
2
Chassis
3
Power units
4
Central units
5
CNC axis modules
6
Positioning modules
7
Digital I/O modules
8
Analog I/O modules
9
Communication modules
10
Operating panels
11
Connectings

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Summary of Contents for BWO CONTROL SYSTEM 900

  • Page 1 CONTROL SYSTEM 900 Hardware Installation Introduction Chassis Power units Central units CNC axis modules Positioning modules Digital I/O modules Analog I/O modules Communication modules Operating panels Connectings...
  • Page 2 ⌧ INTRODUCTION Introduction Composition of the modules 1 - 2 Technical data of the modules 1 - 6 Edition 12.2005 1 - 1...
  • Page 3 INTRODUCTION Composition of the modules Module Short Art. no. Description name in paragraph Chassis Chassis 1 slot with double connector plug (for PLC CPU) 083579 Chassis 1 slot 083580 Chassis 2 slots 083581 Chassis 4 slots 083582 Chassis 8 slots 083583 Buffer battery 083678...
  • Page 4 INTRODUCTION Composition of the modules (continued) Module Short Art. no. Description name in paragraph Peripheral interface adapter Slot for operating panel TTY - 20mA 083589 Slot for operating panel RS232 - V24 083897 Slot for operating panel RS422 084589 Slot for operating panel RS422/485 084539 Axial modules...
  • Page 5 INTRODUCTION Composition of the modules (continued) Module Short Art. no. Description name in paragraph Digital input/output modules Input/output module, 16 inputs, 16 outputs (0.5A) 083950 Input/output module, 16 inputs, 16 outputs (0.5A), fast 084126 Input module, 32 inputs 083946 Output module, 32 outputs (0.5A) 083942 Output module, 16 outputs (2A) 083541...

  • Page 6: Table Of Contents

    INTRODUCTION Composition of the modules (continued) Module Short Art. no. Description name in paragraph Operating panels CNC CNC with color LC display and Touch screen 6,5" CNC 910 085002 CNC with color LC display and Touch screen 10" CNC 920 800048 machine operating panel 800047...
  • Page 7 INTRODUCTION Technical data of the modules Chassis Having 1, 2, 4 and slots for plugging in the modules. The chassis can be combined optionally by means of plug-in connections. Power units +5V / 4A and ±15V / 0.2A NG 8 +5V / 8A and ±15V / 0.5A NG 16 +5V / 16A and ±15V / 1.0A...
  • Page 8 INTRODUCTION Technical data of the modules (continued) Central units PLC (16k/64k) CPU for the whole of PLC tasks as well as for NC tasks by means of POS modules, flag memory of 60kB, program memory for 16k/64k of instructions, Chassis with 1 slot with double connector, art. no. 083579 CPU for inferior PLC tasks as well as for NC tasks by means of POS modules, flag memory of 60kB, program memory for 16k of instructions, 16 inputs, 8 outputs (0.5A), integrated power unit for +5V / 4A and ±15V / 0.2A, chassis with...
  • Page 9 INTRODUCTION Technical data of the modules (continued) Digital input / output modules 32 inputs 16 inputs, 16 outputs (0.5A) input delay approx. 3ms 16 inputs, 16 outputs (0.5A) input delay approx. 0,15ms 32 outputs (0.5A) 16 outputs (2A) 16 outputs Analog input / output modules DAW2 with 2 analog outputs...

  • Page 10: Operating Panels Cnc

    INTRODUCTION Technical data of the modules (continued) Operating panels RC RC 910 Standard design and version with handwheel as well as with joystick, Color LCD (TFT), VGA Graphic (640 x 480), 6.5", 256 off 4096 colours, Touch screen with resolution 1024 x 1024. Run-time memory DRAM with 16MB, Flash disk memory with 8MB for operating system and control surface.

  • Page 11: Cnc 910 085002

    INTRODUCTION Technical data of the modules (continued) Operating panels CNC CNC 930 Operating panels in two versions CNC 930/10 LCD-Bildschirm TFT 10" Resolution / colours 640 x 480 / 16Bit Touch screen resolution 1024 x 1024 CNC 930/15 LCD-Bildschirm TFT 15" Resolution / colours 1024 x 768 / 16Bit Touch screen resolution...

  • Page 12: Cnc 900

    INTRODUCTION Technical data of the modules (continued) Operating panels CNC CNC 900 Wide Color LCD (TFT), VGA Graphic (640 x 480), Function keys, cursor keys and numeric key block, Separate ones keys for the axis selection and keys for machine functions, Peripheral device interface, connection for handbedienteil TP, 2 potentiometers and emergency-stop keys, Front version in protective system IP65,...
  • Page 13 INTRODUCTION 1 - 12 Edition 12.2005...
  • Page 14 ⌧ CHASSIS Chassis General data 2 - 2 Chassis mounting 2 - 3 Chassis measurement 2 - 5 BUS terminal and buffer battery 2 -10 Addressing of the chassis slots 2 -11 BUS system 2 -13 Incasing the modules 2 -14 Coupling module KOP 2 -15 Edition 06.2005...

  • Page 15: Chassis

    CHASSIS General data Configuration The chassis have 1, 2, 4 and 8 slots for the accommodation of the modules. The individual chassis can be put next to each other. Thus actual the BUS connection simply and fast manufactured. If the chassis must be arranged off space reasons among themselves, the BUS is connected with the ouple module KOP and a cable.

  • Page 16: Chassis Mounting

    CHASSIS Chassis mounting Installation of chassis The chassis are attached together on two mounting rails DIN EN 60715, TS35x15 steel (before times DIN EN 50022). The rails are in the distance (light measure) by 190 mm, as in the dimensional drawings given to install on the mounting plate in the switchgear cabinet. To pay attention in the indicated distance actual to a fixed adjustment of the rails.
  • Page 17 CHASSIS Chassis mounting Installation of chassis When the assembling of a further chassis this becomes on the right in the distance from 2 cm hung up and afterwards to the left shifted up to locking the plug-in connection. The protection becomes then over the locking screw how with the 1.

  • Page 18: Chassis Measurement

    CHASSIS Chassis measurement Chassis with 1 slot 46,2 Depth of 186.5 (without modules) Edition 06.2005 2 - 5...
  • Page 19 CHASSIS Chassis measurement Chassis with 2 slots 71,6 Depth of 186.5 (without modules) 2 - 6 Edition 06.2005...
  • Page 20 CHASSIS Chassis measurement Chassis with 4 slots 122,4 Depth of 186.5 (without modules) Edition 06.2005 2 - 7...
  • Page 21 CHASSIS Chassis measurement Chassis with 8 slots Depth of 186.5 (without modules) 2 - 8 Edition 06.2005...
  • Page 22 CHASSIS Chassis measurement Chassis, side view 186,5 Edition 06.2005 2 - 9...

  • Page 23: Bus Terminal And Buffer Battery

    CHASSIS BUS terminal and buffer battery 18,5 18,5 2 - 10 Edition 06.2005...

  • Page 24: Addressing Of The Chassis Slots

    CHASSIS Addressing of the chassis slots The individual chassis can by plugging together together to be gereiht. So that with the E/A slots no addressing gaps result, those sollten of eight chassis to be first always used. At the end (on the right) can follow then on more êr or on èr chassis. Examples of chassis combinations without addressing gaps with the I/O slots.
  • Page 25 CHASSIS Addressing of the chassis slots Examples of chassis combinations with addressing gaps with the I/O slots. Adessierungslücke A1.21.1 bis A1.24.32 A1.1.1 A1.9.1 A1.17.1 A1.25.1 Adressierungslücke A1.13.1 bis A1.16.32 A.1.1.1 A1.9.1 A1.17.1 Adressierungslücke A1.3.1 bis A1.8.32 A1.1.1 A1.9.1 2 - 12 Edition 06.2005...

  • Page 26: Bus System

    CHASSIS BUS system The I/O BUS is the connecting element of all modules. This parallel bus is located within the address range of the selecting CPU module. The CPU selects the bus with a very high transmis- sion rate resulting in a high system speed. The following routes are available in the BUS systems: Data BUS: Data lines D[0…31]...

  • Page 27: Incasing The Modules

    CHASSIS Incasing the modules Upon operating the modules, it has to be taken care that the two knurled screws for fixing the modules in the chassis are tightened. By fixing the modules it is guaranteed that the contact in the bus plug connection as well as the contact of the cable screening with the housing are optimal.

  • Page 28: Coupling Module Kop

    CHASSIS Coupling module KOP Coupling of groups of chassis with the ouple module KOP Connections and display Allocation 9pol. CD-Sub-socket input and output Pin 1 screen Pin 2 TXD+ Pin 3 Pin 4 freely Pin 5 Pin 6 Pin 7 Pin 8 RXD+ Pin 9...
  • Page 29 CHASSIS Coupling module KOP (continued) Coupling of chassis groups The chassis groups are composed of individual chassis which are plugged together under normal conditions. Consequently, the BUS connection is realized simply and quickly. In case the chassis cannot be mounted side by side, the BUS connection has to be realized by means of the coupling module (having an integrated power unit) and the connection cable (art.
  • Page 30 CHASSIS Coupling module KOP (continued) Example 2: A chassis group consisting of 4 x 8-chassis arranged in 2 groups one under the other. Edition 06.2005 2 - 17...
  • Page 31 CHASSIS Coupling module KOP (continued) Example 3: A chassis group consisting of 4 x 8-chassis arranged in 4 groups one under the other. 2 - 18 Edition 06.2005...
  • Page 32 CHASSIS Coupling module KOP (continued) Connecting cable There is available a ready-made cable of a length of 0.7 m, art. No. 084077, for connecting the individual chassis groups Starting addresses of the groups of additional chassis The function block KOPL serves for defining the starting addresses of the additional chassis. Example for addresses for 8-chassis for I/O and 1-chassis for KOP...
  • Page 33 CHASSIS Coupling module KOP (continued) KOP power unit Input values Input voltage 24V= admissible range of 22V to 35V Three-phase bridge connection max. ripple 3V max. rise time from 0V to 24V: 60ms Input current 1.5A for UI 24V= and a load of 4A for 5V, of 0.2A for ± 15V Output values Output voltage + 5V...
  • Page 34 CHASSIS Coupling module KOP (continued) Block diagram SRAM 16Bit 128kB x 16 Power unit Input: +24V Serial Boot-BS I / O - BUS Output: input EPROM +5V / 4A output 64kB x 16 Edition 06.2005 2 - 21...
  • Page 35 ⌧ POWER UNITS Power units Power pack NG8 3 - 2 Power pack NG16 3 - 4 Safety functions starting from index J 3 - 6 Diagnostic functions starting from index J 3 - 8 Selection of the power pack 3 -11 Edition 11.2011 3 - 1...
  • Page 36 POWER UNITS Power unit NG8 The power pack NG8 supplies Performance index J from to the operation the modules with LED for fault condition required voltages. and advanced features Red LED power failure signal The NG8 requires on chassis also Green LED back-up battery 1 slot (art.
  • Page 37 POWER UNITS Power unit NG8 (continuation) The power pack actual as galvanically separate DC DC converter executed. The primary input 0V does not have an internal galvanic connection with the secondary output GND. The input voltage UE always refers to 0V, the output voltages UA and the NA signal to GND. Inputs Input voltage admissible area 22V...
  • Page 38 POWER UNITS Power unit NG16 The power pack NG16 Performance index J from supplies to the operation with LED for fault condition the modules and advanced features required voltages. Red LED power failure signal Green LED back-up battery The NG16 requires on Green LED -15V chassis also...
  • Page 39 POWER UNITS Power pack NG16 (continuation) The power pack actual as galvanically separate DC DC converter executed. The primary input 0V does not have an internal galvanic connection with the secondary output GND. The input voltage UE always refers to 0V, the output voltages UA and the NA signal to GND. Inputs Input voltage admissible area 22V...
  • Page 40 If the voltage rises to more than 40V, it can blow the internal protection diode and the input fuse. In this case, the adapter needs to be returned for repair to BWO. If the supplying external power supply in the event a short circuit current of >9A in NG8 or >12A in NG16 can provide, the internal input fuse may not solve and can lead to severe fire damage inside the power supply.
  • Page 41 POWER UNITS Security features for NG8 / NG16 from index J (continuation) Sensor line The power unit is provided with a sensor line input. This input controls from the voltage drop, which can exist at high currents on the 5V line to the modules. Ensure that the scheme is working properly, the sensor cable must be connected to the chassis on the last +5 V line.
  • Page 42 POWER UNITS Diagnostics for NG8 / NG16 from index J The power supplies have an index J from extended functionality. The current internal control hardware has been replaced by a controller with two microcontrollers. A micro-controller on the primary side of the power supply monitors the input voltage, the NA- evaluation and the heat sink temperature.
  • Page 43 POWER UNITS Diagnostics for NG8 / NG16 from index J (continuation) +15 V LED (green) The LED displays directly to the presence of the +15 V output voltage. If the voltage drops to <+13.5V, ±15V converter blocked, the same error code is 4 and the output signal remains at NA H. -15 V LED (green) The LED displays directly to the presence of the -15 V output voltage.
  • Page 44 POWER UNITS Diagnostics for NG8 / NG16 from index J (continuation) Further diagnostic function The 0V test socket has a dual function and is designed as a switching jack. The various functions by inserting a test plug (2mm) is triggered in half or full length. ATTENTION: This function tests may only take place without active drives! - Normal function: test plug is inserted half = Error LED off In this position, together with the +24 V input voltage, the primary test socket...
  • Page 45 POWER UNITS Selection of the power pack For the selection of a suitable power supply, the sum of the current set of modules is determined. Current consumption of the modules. All entries for DC current in mA Buffer- battery Modul es Art.-NO.
  • Page 46 ⌧ CENTRAL UNITS Central units Central unit XCNC 32Bit and 64Bit 4 -2 Central unit XCNC 32Bit and 64Bit ETH CNC axis control 4 - 3 Central unit CNC ETH 4 - 15 Central unit CNC 4 - 22 Central unit PLC 4 - 33 Central unit CEA 4 - 41...
  • Page 47 CENTRAL UNITS Central unit CNC X-CNC 32Bit and 64Bit Connections and display Standard design 32Bit CPU art.-no. 8008003 Export version 32Bit CPU art. no. 800808 Standard design 64Bit CPU art. no. 800836 Export version 64Bit CPU art. no. 800886 Status display 7 segment switch mode LEDs on RJ45 Green lights up:...
  • Page 48 CENTRAL UNITS Central unit X-CNC 32Bit and 64Bit ETH- CNC axis control Connections and display Standard design 32Bit CPU art. no. 800833 Export version 32Bit CPU art. no. 800838 Standard design 64Bit CPU art. no. 800863 Export version 64Bit CPU art.
  • Page 49 - or if no stroke available actual also with CNC < - > PC (Labtop). There are colored plug housings. Thus the cables can be also visually differentiated. BWO uses blue plugs with 1:1 cable and red plugs with turned cable. Allocation RJ45 plug operating panel CNC E2 |>>...
  • Page 50 CENTRAL UNITS Central unit X-CNC 32Bit and 64Bit (continuation) Interfaces and socket allocation Schnittstellen Ethernet RJ45 10/100 Mbit Axis control: Digital drive buses to drive digital axes and IO modules SERCOS III , PROFINET , ETHERCAT (1 are registered trademarks of the companies: SERCOS International eV, Siemens, Beckhoff) Ethernet RJ45 10/100 MBit Standard interface for control panels and RC910,...
  • Page 51 CENTRAL UNITS Central unit X-CNC 32Bit and 64Bit (continuation) Interfaces and socket allocation 1:1 cable for networking CNC CPU < - > stroke (plug colour blue) Plug CPU Switch plug operating panel JP3 (RJ45) JP4 (CNC/RC910) OP 1 1 OP 1 OP ON 2 2 ON...
  • Page 52 CENTRAL UNITS Central unit X-CNC 32Bit and 64Bit (continuation) Data for standard and export versions Execution X-CNC 32Bit ETH X-CNC 64Bit ETH Standard Export Standard Export Item number 800803 800808 800836 800886 dto. (with ETH-axis control) 800833 800838 800863 800868 Clock speed 500 MHz 1 GHz...
  • Page 53 CENTRAL UNITS Central unit X-CNC 32Bit and 64Bit (continuation) Weitere Eigenschaften und Funktionen • Spline interpolation * • Polinom interpolation * • Several spindles • Tangential axis • Couple, reflect and exchange axes • Restarting after discontinuation • Feed, corner, county and contour dynamics •...
  • Page 54 If status remains 1 - 9, if the hardware test was not ok - > CPU defective. E blinks Error while the loading of the operating system. Fatal error, please contact BWO. Fatal error, please contact BWO. Fatal error, please contact BWO.
  • Page 55 CENTRAL UNITS Central unit X-CNC 32Bit and 64Bit (continuation) jumper settings Extradition status: S1 serial, S1 is active, J14 PIN 2 and 3 closed J15-PIN 2 and 3 close 4 - 10 Edition 01.2014...
  • Page 56 CENTRAL UNITS Central unit X-CNC 32Bit and 64Bit (continuation) assembly view Mode switch position 4 (S2 when using the control Panel is connected) Position of the interfaces CNC panel Port A only for version "CNC axis control drive" is available. Edition 01.2014 4 - 11...
  • Page 57 CENTRAL UNITS Central unit X-CNC 32Bit and 64Bit (continuation) Interface adapter for connection socket 'Control Panel' / 'networking' TTY / 20mA - Interface RS232 / V24 - Interface art. no. 083589 art. no. 083897 circuit circuit Assembly Assembly The adapters are by their male The adapters are by their male protected from Twisted touchdown.
  • Page 58 CENTRAL UNITS Central unit X-CNC 32Bit and 64Bit (continuation) Interface adapter for connection socket 'Control Panel' / 'networking' RS422 - Interface untagged RS422 - Interface with identifier art. no. 084589 art. no. 084539 Data transfer with 9600B Data transfer with 115KB circuit Betriebsartenauswahl Assembly...
  • Page 59 CENTRAL UNITS Central unit X-CNC 32Bit and 64Bit (continuation) Schnittstellen und Buchsenbelegung Assignment of 9-pin. Sockets 'S1' / 'S2' with TTY - 20mA - Adapters Sender und Empfänger wahlweise aktiv oder passiv in Stecker brücken Pin 1 shield Pin 2 Sender+ Pin 3 Sender-...
  • Page 60 CENTRAL UNITS Central unit CNC ETH Connections and display Standard design 32Bit CPU art. no. 085003 Export version 32Bit CPU art. no. 085008 Standard design 64Bit CPU art. no. 085004 Export version 64Bit CPU art. no. 086004 Status indication Light emitting diodes Green lights up: Cable puts, connection actual in order Yellow lights up: CPU transmits...
  • Page 61 CENTRAL UNITS Central processing unit CNC ETH high performance 64Bit Connections and display High Performance version 64Bit CPU art. no. 800242 Status indication Light emitting diodes Green lights up: Cable puts, connection actual in order Yellow lights up: CPU transmits Connections Interfaces Ethernet RJ45 10/100 MBit...
  • Page 62 - or if no stroke available actual also with CNC < - > PC (Labtop). There are colored plug housings. Thus the cables can be also visually differentiated. BWO uses blue plugs with 1:1 cable and red plugs with turned cable. Allocation RJ45 plug operating panel CNC E2 Edition 01.2014...
  • Page 63 CENTRAL UNITS Central unit CNC ETH (continuation) Interfaces and socket allocation Allocation RJ45 plug CNC E1 Debug With low the CPU reacts to default IP addresses, e.g. 172.16.20.180 RESET With low hardware RESETS of the CPU Note: With the socket E1 additional signals are available. The pins 5, 7, 8 may not be connected in the cable, since otherwise interferences can impair the function of the CNC CPU.
  • Page 64 CENTRAL UNITS Central unit CNC ETH (continuation) Data for Standard and Export version Version CNC 32Bit ETH CNC 64Bit ETH CNC 64Bit ETH Standard Export Standard Export High Performance Item No 085003 085008 085004 086004 Clock frequency 240MHz 240MHz 1 GHz Flag memory 60kB 60kB...
  • Page 65 CENTRAL UNITS Central unit CNC ETH (continuation) • Several spindles • Tangential axis • Axes couple, reflect and exchange • Restarting after abort • Feed, corners, circle and outline dynamics • Electronic gears • Handwheel • Digital and analog drives •...
  • Page 66 Writing in the flash, do not switch off. E blinks Error while the loading of the operating system. Fatal error, please contact BWO. Fatal error, please contact BWO. Operating system is loaded from the flash. Hardware failure, module or network is down.
  • Page 67 CENTRAL UNITS Central unit CNC Connections and display Version with reduced Function range CNC E 32Bit art. NR. 088671 Standard design CNC 32Bit art. NR. 083671 Standard design CNC 64Bit art. NR. 084564 Status indication Connections Service 9-pin D-Sub-socket Interface RS422/485 Prog.
  • Page 68 CENTRAL UNITS Central unit CNC Interfaces and socket allocation Service allocation of the 9-pin Socket ‘ service ‘ pin 1 shield pin 2 TXD+ pin 3 TXD- pin 4 pin 5 pin 6 pin 7 pin 8 RXD+ pin 9 Operating panel and allocation of the 9-pin Sockets ‘...
  • Page 69 CENTRAL UNITS Central unit CNC (continued) Data Version CNC E (32Bit) CNC ( 32Bit) CNC ( 64Bit) reduction standard standard function range Article number 088671 083671 084564 Clock frequenzy 33MHz 33MHz 133MHz Flag memory 60kB 60kB 60kB NC memory 1,5MB 1,5MB Parameter 30 000...
  • Page 70 CENTRAL UNITS Central unit CNC (continued) • Several spindles • Tangential axis • Axes couple, reflect and exchange • Restarting after abort • Feed, corners, circle and outline dynamics • Electronic gears • Handwheel • Digital and analog drives • Polar coordinates system •...
  • Page 71 E flashes error while the loading of the operating system. fatal error, please at BWO turn. fatal error, please at BWO turn. operating system is charged from the flash. hardware error. Module or network failed.
  • Page 72 CENTRAL UNITS Central unit CNC (continued) Block diagram DRAM Real time Serial SRAM unit clock sync 1 512kB x 32 1MB x 32 Serial DMA- service FLASH unit (link) 2MB x 8 Serial Boot I / O - BUS Serial progr.
  • Page 73 CENTRAL UNITS Central unit CNC (continued) Components layout CNC 32Bit Position of the peripheral interface adapters Networking Operating panel 4 - 28 Edition 01.2014...
  • Page 74 CENTRAL UNITS Central unit CNC (continued) Components layout CNC 64Bit Position of the peripheral interface adapters Networking Operating panel Edition 01.2014 4 - 29...
  • Page 75 CENTRAL UNITS Central unit CNC (continued) Peripheral interface adapter for the connecting socket of the operating panel TTY / 20mA interface RS232 / V24 interface See for pin assignment also on page 4-2/3. See for pin assignment also on page 4-2/3. Circuit diagram Circuit diagram Screening...
  • Page 76 CENTRAL UNITS Central unit CNC (continued) Peripheral interface adapter for the connecting socket of the operating panel RS422 - interface without perception RS422 - interface with perception Data transfer 9600B Data transfer 115KB See for pin assignment also on page 4-2/3. See for pin assignment also on page 4-2/3.
  • Page 77 CENTRAL UNITS Central unit CNC (continued) Interface of operating panel CNC 900C The Interface of operating panel supports 3 different standards of interfaces (siehe auch 10-30): - TTY (TTY active / passive fixed) - RS422 - RS485 A Jumper block switch over between the interfaces TTY and RS422/485. If block J[8..12] on Pin 1 <—>...
  • Page 78 CENTRAL UNITS Central unit PLC Connections and display Version PLC 16ki art. no. 083544 PLC 64ki art. no. 084439 Status indication Connections Service 9-pin D-Sub-socket Interface RS422/485 Prog. device 9-pin D-Sub-socket Interface 20mA Networking 9-pin D-Sub-socket Interface standard without adapters Alternatively with adapter RS422/485 or with adapter RS232 Operating panel...
  • Page 79 CENTRAL UNITS Central unit PLC (continued) Interfaces and socket allocation Service allocation of the 9-pin Socket ‘ service ‘ pin 1 shield pin 2 TXD+ pin 3 TXD- pin 4 pin 5 pin 6 pin 7 pin 8 RXD+ pin 9 Operating panel and allocation of the 9-pin Sockets ‘...
  • Page 80 CENTRAL UNITS Central unit PLC (continued) Data PLC (16k) PLC (64k) Article number 083544 084439 Flag memory 60kB 60kB Program memory for 16k commands 64k commands Functions with POS modules Linear interpolation in 3 axes 3 axes Circular interpolation in 2 axes 2 axes Edition 01.2014...
  • Page 81 CENTRAL UNITS Central unit PLC (continued) Status display The light-emitting diode shows the program and hardware status. Lamp is lit Everything in order Lamp is off CPU is defective, no voltage or lamp is defective Lamp is flashing System error Flash frequency of 2s EEPROM contents is defective or EEPROM is empty...
  • Page 82 CENTRAL UNITS Central unit PLC (continued) Block diagram Flag Serial DRAM Real time SRAM service unit clock 128kB x 32 (link) 224kB x 32 unit Code- PLC prog. DRAM FLASH Serial 16kB x 32 2MB x 8 Sync 1 Sync 2 Editor- Boot - BS Serial...
  • Page 83 CENTRAL UNITS Central unit PLC (continued) Components layout Position of the peripheral interface adapters Networking Operating panel 4 - 38 Edition 01.2014...
  • Page 84 CENTRAL UNITS Central unit PLC (continued) Peripheral interface adapter for the connecting socket of the operating panel TTY / 20mA interface RS232 / V24 interface See for pin assignment also on page 4-12. See for pin assignment also on page 4-12. Circuit diagram Circuit diagram Screening...
  • Page 85 CENTRAL UNITS Central unit PLC (continued) Peripheral interface adapter for the connecting socket of the operating panel RS422 - interface without perception RS422 - interface with perception Data transfer 9600B Data transfer 115KB See for pin assignment also on page 4-12. See for pin assignment also on page 4-12.
  • Page 86 CENTRAL UNITS Central unit CEA Connections and display Standard design CEA art. no. 083543 Status indication Connections Pro g. device 9-pin D-Sub-socket Interface 20mA Networking 9-pin D-Sub-socket Interface standard without adapters Alternatively with adapter RS422/485 or with adapter RS232 Operating panel 9-pin D-Sub-socket Interface standard with adapter 20mA alternatively adapter RS422/485...
  • Page 87 CENTRAL UNITS Central unit CEA (continued) Interfaces and socket allocation Operating panel and allocation of the 9-pin Sockets ‘ operating panel ‘ / ‘ networking ‘ Networking with TTY - 20mA - adapter, transmitters and acceptors alternatively actively or passively in plugs bridge pin 1 shield pin 2...
  • Page 88 CENTRAL UNITS Central unit CEA (continued) Technical data Data of in and outputs - 16 inputs - visual check by LED - galvanic separation over opto couplers - switching levels of inputs with approx. 5 V - protection against negative voltage peaks - hysteresis of inputs approx.
  • Page 89 CENTRAL UNITS Central unit CEA (continued) Status display The light-emitting diode shows the program and hardware status. Lamp is lit Everything in order Lamp is off CPU is defective, no voltage or lamp is defective Lamp is flashing System error Flash frequency of 2s EEPROM contents is defective or EEPROM is empty...
  • Page 90 CENTRAL UNITS Central unit CEA (continued) Block diagram Flag SRAM Real time 16 digit SRAM unit clock 16Bit inputs 32kB x 16 32kB x 16 8 digit outputs Serial Code PLC prog. Sync 1 SRAM EEPROM Sync 2 32kB x 16 32kB x 16 Power unit Async 1...
  • Page 91 CENTRAL UNITS Central unit CEA (continued) Block diagram connections Inputs 1-8 Inputs and outputs Power unit 0V Intern logic Electrical isolation Inputs 9-16 0V Intern logic Outputs 17-24 0V Intern logic 4 - 46 Edition 01.2014...
  • Page 92 CENTRAL UNITS Central unit CEA (continued) CEA power unit Input values Input voltage 24V= admissible range of 22V to 35V Three-phase bridge connection max. ripple 3V max. rise time from 0V to 24V: 60ms Input current 1.5A at UI 24V= and a load of 4A at 5V, of 0.2A at ±...
  • Page 93 CENTRAL UNITS Central unit CEA (continued) Components layout Position of the peripheral interface adapters Networking Operating panel 4 - 48 Edition 01.2014...
  • Page 94 CENTRAL UNITS Central unit CEA (continued) Peripheral interface adapter for the connecting socket of the operating panel TTY / 20mA interface RS232 / V24 interface See for pin assignment also on page 4-21. See for pin assignment also on page 4-21. Circuit diagram Circuit diagram Screening...
  • Page 95 CENTRAL UNITS Central unit CEA (continued) Peripheral interface adapter for the connecting socket of the operating panel RS422 - interface without perception RS422 - interface with perception Data transfer 9600B Data transfer 115KB See for pin assignment also on page 4-12. See for pin assignment also on page 4-12.
  • Page 96 ⌧ CNC AXIS MODULES Axis modules Axis module AAZ1 / AAZ2 / AAZ4 5 - 2 Axis module AZA2 / AZA4 5 - 7 Stepper motor module ASM 5 -12 Digital axis module SERC 5 -17 Edition 06.2005 5 - 1...
  • Page 97 CNC AXIS MODULES Analog axis modules AAZ1 / AAZ2 / AAZ4 Passive axis modules for 1, 2 or 4 analog triggered axis with incremental measuring system Allocation of the 15-pin HD Sub sockets ‘ measuring 1 ‘ to ‘ measuring 4 ‘ Pin 1 Pin 2 sensor line 0V...
  • Page 98 CNC AXIS MODULES Analog axis modules AAZ1 / AAZ2 / AAZ4 (continued) allocation of the 10-pin Terminal strip with AAZ1 Pin 1 S1 + command value 1 Pin 2 S1 - Pin 3 screen Pin 4 Messtaster + Pin 5 Messtaster - Pin 6 Pin 7...
  • Page 99 CNC AXIS MODULES Analog axis modules AAZ1 / AAZ2 / AAZ4 (continued) Technical characteristics The axis modules do not possess own intelligence, are thus not in the layer the axes automatically to be controlled. The interpolation and position adjustment are executed rather by the central processing unit in special tasks.
  • Page 100 CNC AXIS MODULES Analog axis modules AAZ1 / AAZ2 / AAZ4 (continued) Technical data (continuation) Safety functions - Watchdog on the CPU created RESET signal stops all axes. - ±15V-Ueberwachung stops all axes in the event of an error, if message creates - NA signal stops all axes with power failure - end positions...
  • Page 101 CNC AXIS MODULES Analog axis modules AAZ1 / AAZ2 / AAZ4 (continued) Block diagramm AAZ1 Interface for 2 incremental I / O - BUS counters and 1 D/A converter AAZ2 Interface for 2 axes having an I / O - BUS incremental measuring system AAZ4...
  • Page 102 CNC AXIS MODULES Analog axis modules AZA2 / AZA4 The passive axis module for 2 and 4 analog triggered axes with absolute measuring system Allocation of the 15-pin HD Sub sockets ‘ measuring 1 ‘ to ‘ measuring 4 ‘ Pin 1 clock + Pin 2...
  • Page 103 CNC AXIS MODULES Analog axis modules AZA2 / AZA4 (continued) Allocation of the 10-pin Terminal strip with AZA2 Pin 1 command value 1 Pin 2 Pin 3 screen Pin 4 command value 2 Pin 5 Pin 6 screen Pin 7 Pin 8 24V E Encoder...
  • Page 104 CNC AXIS MODULES Analog axis modules AZA2 / AZA4 (continued) Technical characteristics The analog axis modules are conceived for the activation of servo-drives with absolute measuring systems with SSI Interface. Each channel possesses on programmable synchronous-serial IN- TERFACE. The module does not possess own intelligence; to control it actual thus in the layer the axes automatically.
  • Page 105 CNC AXIS MODULES Analog axis modules AZA2 / AZA4 (continued) Technical data Inputs - path measuring system interface for on absolute measuring system (SSI) per axis. programmable transfer frequencies 250kHz, 330kHz, 500kHz, 1MHz. programmable data format max. 32Bit. software related switching Gray /Binaer code - sensor input optically decoupled 24V-Eingang for each axis on analogue output per axis;...
  • Page 106 CNC AXIS MODULES Analog axis modules AZA2 / AZA4 (continued) Block diagram AZA2 Interface for 4 axes having an I / O - BUS incremental measuring system Sensor connection AZA4 Interface for 2 axes having an I / O - BUS absolute measuring system Edition 06.2005...
  • Page 107 CNC AXIS MODULES Stepper motor module ASM The passive axis module for 3 stepping motors Allocation of the 10-pin upper terminal strip with ASM upper terminal strip Pin 1 clock 1 Pin 2 direction 1 Pin 3 Boost 1 Pin 4 screen Pin 5 Ref1...
  • Page 108 CNC AXIS MODULES Stepper motor module ASM (continued) Function The stepper motor module is designed for selecting out of three stepper motor power ranges. Each channel has the control signals ‘Clock pulse’, ‘Direction’ and ‘Boost’ as well as three inputs for reference switch and measuring sensor.
  • Page 109 CNC AXIS MODULES Stepper motor module ASM (continued) Technical data Module identification character 23H, inquirable at address 80H The data transfer to the system bus is performed via the lower BUS interface half of the bus (D0 - D15). Interface for the stepper motor The control signals ‘Clock pulse’, ‘Direction’...
  • Page 110 CNC AXIS MODULES Stepper motor module ASM (continued) Block diagram Interface for 3 stepper motor axes Security functions I / O - BUS Edition 06.2005 5 - 15...
  • Page 111 CNC AXIS MODULES Stepper motor module ASM (continued) Connection scheme (examples) ASM module Power unit A cable having screened pairs of wires is recommended for connecting. The cable screenings can be skinned and connected at the power unit or on both ends. 5 - 16 Edition 06.2005...
  • Page 112 CNC AXIS MODULES Digital axis module SERC Passive axis module for 8 digitally triggered axes with SERCOS LWL Interface Allocation 9pol. CD-Sub-socket ‘ terminal ‘ Pin 1 screen Pin 2 TXD+ Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 RXD+ Pin 9...
  • Page 113 During the initialization dependent on capability characteristics on control and drives the function of the interfaces of a ring is determined, whereby speed and position adjustment are assigned to the CNC Control with BWO. 5 - 18 Edition 06.2005...
  • Page 114 CNC AXIS MODULES Digital axis module SERC (continuation) Example of SERCOS Ringstruktur Edition 06.2005 5 - 19...
  • Page 115 CNC AXIS MODULES Digital axis module SERC (continuation) Error and diagnostic description Occurrence the appearance of certain error or exceptional cases the program branches out to specific error routines with defined reactions. Internal errors After switching on of the SERC Module on the internal hardware components are checked. Possible errors are displayed over the 7-Segment-Anzeige.
  • Page 116 CNC AXIS MODULES Digital axis module SERC (continuation) Meaning of the status messages (overall view) Status Supervisor state Status message in the system parameter 7-Seg. , supervisor state ‘ (Y-0-0015) 0xE001 Phase 0 0xE011 Phase 0, phase switching actively 0xE002 Phase 1 0xE012 Phase 1, phase switching actively...
  • Page 117 CNC AXIS MODULES Digital axis module SERC (continuation) Meaning of the system errors (overall view) Status Error in Reaction System- Error messages in the system parameter 7-Seg. phase error , system error “ (Y-0-0011) Phase 0 0x8005 drive addresses not correctly Phase 0 0x8007 double AT failure...
  • Page 118 CNC AXIS MODULES Digital axis module SERC (continuation) Meaning of the axis-specific errors (overall view) Status Error in Reaction Diagnostic Error messages in the diagnostic text 7-Seg. phase status the eight axis-specific diagnostic channels Phase 0 0x8006 HS timeout Phase 2 0xD002 switching phase 2 - >...
  • Page 119 CNC AXIS MODULES Digital axis module SERC (continuation) Status- Meaning of the status messages display phase switching actively Phase 0 phase switching actively Phase 1 phase switching actively Phase 2 phase switching actively Phase 3 „ ready for use „ Phase 4 The performance can be connected and the drives be traversed.
  • Page 120 CNC AXIS MODULES Digital axis module SERC (continuation) Status- Meaning of the status messages display LWL Ring not closed After a hardware RESET of SERC the SERCOS Ring was not closed. SERC cannot receive 10 sequential MST Telegrams of the phase 0. Reaction by SERC SERC remains not closed in the status, LWL ring “...
  • Page 121 CNC AXIS MODULES Digital axis module SERC (continuation) Status- Meaning of the error messages display Double AT failure or double MST Failure Became two successive drive-put-ram (RK) a drive or two successive master synchronisation telegrams (MST) of SERC do not receive. Reaction by SERC phase resetting in communication phase 0.
  • Page 122 CNC AXIS MODULES Digital axis module SERC (continuation) Status- Meaning of the error messages display Switching: Phase 2 > 3 not possible SERC cannot execute the phase switching of phase 2 after phase 3. Reaction by SERC SERC leaves the switching command settinged and terminates the phase build-up. Diagnosis of the suitable drive is written into the diagnostic channel.
  • Page 123 CNC AXIS MODULES Digital axis module SERC (continuation) Status- Meaning of the error messages display Command in the drive not executably or kommandokanal at present not actively. Over the kommandokanal of SERC on SERCOS Command activated the numerical controls. This actual in the drive concerned not feasible. Reaction by SERC SERC leaves the command settinged and writes the diagnosis of the suitable drive into the diagnostic channel.
  • Page 124 CNC AXIS MODULES Digital axis module SERC (continuation) Status- Meaning of the error messages display Drive addresses not correctly The phase shifting off phase 0 cannot be executed, because in , list of the drive addresses „ (Y-0-0012) entered drive addresses in the ring not were found.
  • Page 125 CNC AXIS MODULES Digital axis module SERC (continuation) Status- Meaning of the error messages display Configuration error (command / actual value channel) With the configuration of the cyclic telegram data with the entries off the command - / actual on errors actual value channels occurred. Reaction by SERC Phase resetting in communication phase 0.
  • Page 126 CNC AXIS MODULES Digital axis module SERC (continuation) Status- Meaning of the error messages display False phase specification of the numerical control The NC as SERCOS phase a target phase gave not equal to 0, 1, 2, 3 or 4. Reaction by SERC Phase resetting in communication phase 0.
  • Page 127 ⌧ POSITIONING MODULES Positioning modules Positioning module POS 6 - 2 Positioning module POA 6 - 8 Step motor module SMM 6 -16 Edition 06.2005 6 - 1...
  • Page 128 POSITIONING MODULES Positioning module POS Active axis module for 3 analogue-controlled axes with incremental measuring system Standard version art. NR. 083545 CPU for automatic interpolation and position adjustment High performance version art. NR. 083672 CPU with coprocessor for automatic interpolation and position adjustment, Tool offset compensation and parameter calculation Allocation of the 15-pin HD Sub sockets ‘...
  • Page 129 POSITIONING MODULES Positioning module POS (continued) Allocation of the 9-pin Socket ‘ service ‘ Pin 1 screen Pin 2 TXD+ Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 RXD+ Pin 9 Allocation of the 10pol. Terminal strip with POS lower terminal strip upper terminal strip Pin 1...
  • Page 130 POSITIONING MODULES Positioning module POS (continued) Function The positioning module POS has been designed for selecting three servo-motors having an incremental measuring system. Each channel has its own counter having a counting maximum frequency of 10 MHz (fourfold edge evaluation) as well as a 16bit D/A converter for writing out the scheduled value within a range of ±...
  • Page 131 POSITIONING MODULES Positioning module POS (continued) Technical data 20MHz clock frequency, Processor additionally coprocessor during high performance version 10H, requestable in address 80H Module identifier Save - for operating system EEPROM, 196kB - for parameters and NC programs EEPROM, 60kB - for parameters RAM, 64kB , with back-up battery (U...
  • Page 132 POSITIONING MODULES Positioning module POS (continued) Technical data (continued) Inputs - path measuring system interface for on incremental measuring system per axis (line receiver RS422 with differential inputs) max. Input frequency 2,5MHz, analysis fourfold, max. Counting rate 10MHz; Input impedance 150 Ω - disturbance signal of the measuring system (e.g.
  • Page 133 POSITIONING MODULES Positioning module POS (continued) Block diagram SRAM unit Flash Interface for 256kB x 8 256kB x 8 2 axes having an incremental Serial Watch measuring system service (link) I / O - BUS Edition 06.2005 6 - 7...
  • Page 134 POSITIONING MODULES Positioning module POA Active axis module for 3 analog triggered axes with absolute measuring system Standard version art. NR. 083673 CPU for automatic interpolation and position adjustment High performance version art. NR. 083674 CPU with coprocessor for automatic interpolation and position adjustment, Tool offset compensation and parameter calculation Allocation of the 15-pin HD Sub sockets ‘...
  • Page 135 POSITIONING MODULES Positioning module POA (continued) Allocation of the 9pol. Socket ‘ service ‘ Pin 1 screen Pin 2 TXD+ Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 RXD+ Pin 9 Allocation of the 10pol. Terminal strip with POA lower terminal strip upper terminal strip Pin 1...
  • Page 136 POSITIONING MODULES Positioning module POA (continued) Function The positioning module POA has been designed for selecting three servo-motors having an absolute measuring system with SSI interface. Each channel has a programmable synchronous- serial interface. Outputting the scheduled value is performed via a 16-bit D/A converter within a range of ±...
  • Page 137 POSITIONING MODULES Positioning module POA (continued) Components The module contains the following components: Processor containing the operating system ‘POS’ (EEPROM) Battery-buffered RAM memory for system data and NC programs Memory for processing cycles (EEPROM) System interface for the PLC Servicing interface Three analog outputs Three path-measuring system inputs for incremental and reference signals Three measuring signal inputs for connecting sensors...
  • Page 138 POSITIONING MODULES Positioning module POA (continued) Technical data 20MHz clock frequency, Processor additionally coprocessor during high performance version 12H, requestable in address 80H Module identifier Save - for operating system EEPROM, 196kB - for parameters and NC programs EEPROM, 60kB - for parameters RAM, 64kB , with back-up battery (U...
  • Page 139 POSITIONING MODULES Positioning module POA (continued) Technical data (continuation) Inputs - path measuring system interface for on absolute measuring system (SSI) per axis. programmable transfer frequencies 250kHz, 330kHz, 500kHz, 1MHz. programmable data format max. 32Bit. software related switching Gray /Binaer code - sensor input optically decoupled 24V-Eingang for each axis on analogue output per axis;...
  • Page 140 POSITIONING MODULES Positioning module POA (continued) Switching level Inputs Measuring system signals Pulse+, pulse- low: min. - 1.0V max. + 1.2V high: min. + 2.8V max. + 5.5V Reference potential = 0V of the control unit Measuring system signals Data+, data- low: min.
  • Page 141 POSITIONING MODULES Positioning module POA (continued) Block diagram SRAM unit Flash Interface for 256kB x 8 256kB x 8 2 axes having an absolute Serial Watch measuring system service (link) I / O - BUS Edition 06.2005 6 - 15...
  • Page 142 POSITIONING MODULES Step motor module SMM Active axis module for 3 stepping motors Standard version art. NR. 083676 CPU for automatic interpolation and position adjustment High performance version art. NR. 083677 CPU with coprocessor for automatic interpolation and position adjustment, Tool offset compensation and parameter calculation Ref1 Ref2...
  • Page 143 POSITIONING MODULES Step motor module SMM (continued) Allocation of the 9-pin Socket ‘ service ‘ Pin 1 screen Pin 2 TXD+ Pin 3 TXD- Pin 4 Pin 5 Pin 6 Pin 7 RXD- Pin 8 RXD+ Pin 9 Allocation of the 10-pin upper terminal strip with ASM lower terminal strip upper terminal strip Pin 1...
  • Page 144 POSITIONING MODULES Step motor module SMM (continued) Function The step motor module SSM is designed for selecting the step motor power range out of three. Each channel has the control signals ‘Clock pulse’, ‘Direction’ and ‘Boost’ as well as inputs for reference and measuring sensors.
  • Page 145 POSITIONING MODULES Step motor module SMM (continued) Technical data 20MHz clock frequency, Processor additionally coprocessor during high performance version 16H, requestable in address 80H Module identifier Save - for operating system EEPROM, 196kB - for parameters and NC programs EEPROM, 60kB - for parameters RAM, 64kB , with back-up battery (U...
  • Page 146 POSITIONING MODULES Step motor module SMM (continued) Technical data (continued) Technical data (continuation) Inputs - reference input optically decoupled 24V-Eingang for each axis - sensor input optically decoupled 24V-Eingang for each axis ‘ clock ‘, ‘ direction ‘ and ‘ Boost ‘ Controlling outputs ein status: = 30mA / I...
  • Page 147 POSITIONING MODULES Step motor module SMM (continued) Block diagram SRAM unit EEPROM 256kB x 8 256kB x 8 Interface for 3 step motor axes Serial Watch service (link) I / O - BUS Edition 06.2005 6 - 21...
  • Page 148 POSITIONING MODULES Step motor module SMM (continued) Connection scheme (examples) SSM module Power unit A cable having screened pairs of wires is recommended for connecting. The cable screenings can be skinned and connected at the power unit or on both ends. 6 - 22 Edition 06.2005...
  • Page 149 ⌧ DIGITAL INPUT/OUTPUT MODULES Digital input/output modules Input/output module AEK 7 - 2 Input module EK 7 - 5 Output module AK 7 - 8 Output module AK2 7 -11 Relay module AKR 7 -14 Edition 06.2005 7 - 1...
  • Page 150 DIGITAL INPUT/OUTPUT MODULES Input/output module AEK / SEA In / output module AEK / SEA with 16 inputs and 16 outputs Input delay with AEK approx. 3ms with SEA approx. 0,15ms Allocation of the 10-pin Terminal strips of inputs first terminal strip second terminal strip Pin 1 input...
  • Page 151 DIGITAL INPUT/OUTPUT MODULES Input/output module AEK / SEA (continued) Technical characteristics Module identifier 07 H, requestable in address 80 H Inputs Inputs Input voltage max. 30V Switching level of inputs with approx. 5 V Hysteresis of inputs approx. 1 V Input current Per input ever on filters...
  • Page 152 DIGITAL INPUT/OUTPUT MODULES Input/output module AEK / SEA (continued) Technical characteristics Outputs Outputs External supply voltage min. 20V the output blocks max. 30V Admissible permanent current 0,5A, 100% at the same time loadable Visual check by LED Galvanic separation over opto couplers 0V-Potential internally separately in blocks to ever 8 outputs Short circuit proof...
  • Page 153 DIGITAL INPUT/OUTPUT MODULES Input/output module AEK / SEA (continued) Block diagram Reset D0 - D15 Register 8 Input Driver D0 - D31 Indentifikation 8 Input A5 - A10 Decoder 8 Output DRDY* 1 DIAG 8 Output PWRGD 1 DIAG Edition 06.2005 7 - 5...
  • Page 154 DIGITAL INPUT/OUTPUT MODULES Input module EK Input module with 32 inputs Allocation of the 10-pin Terminal strips of inputs first terminal strip second terminal strip Pin 1 input input Pin 2 input input Pin 3 input input Pin 4 input input Pin 5 input...
  • Page 155 DIGITAL INPUT/OUTPUT MODULES Input module EK (continued) Technical characteristics Module identifier 00 H, requestable on Adesse 80 H Inputs Input voltage max. 30V Visual check by LED Galvanic separation over opto couplers Switching level with approx. 5V Hysteresis approx. 1V Input current Per channel ever on input filters Input delay...
  • Page 156 DIGITAL INPUT/OUTPUT MODULES Input module EK (continued) Block diagram 8 Input Driver D0 - D31 Indentifikation 8 Input A5 - A10 Decoder 8 Input DRDY* 8 Input 7 - 8 Edition 06.2005...
  • Page 157 DIGITAL INPUT/OUTPUT MODULES Output module AK Output module with 32 outputs with for each 0,5A Allocation of the 10-pin Terminal strips of outputs first terminal strip second terminal strip Pin 1 output output Pin 2 output output Pin 3 output output Pin 4 output...
  • Page 158 DIGITAL INPUT/OUTPUT MODULES Output module AK (continued) Technically characteristics Module identifier 08 H, requestable in address 80H Outputs 32, 100% at the same time loadable Fatigue strength for each output 0,5A External supply voltage min. 20V the output blocks max. 30V Visual check by LED Galvanic separation...
  • Page 159 DIGITAL INPUT/OUTPUT MODULES Output module AK (continued) Block diagram Reset 8 Output D0 - D31 Register Driver 1 DIAG D0 - D31 Indentifikation 8 Output A5 - A10 Decoder 1 DIAG DRDY* 8 Output PWRGD 1 DIAG 8 Output 1 DIAG Edition 06.2005 7 - 11...
  • Page 160 DIGITAL INPUT/OUTPUT MODULES Output module AK2 Output module with 16 outputs with for each 2A Allocation of the 10-pin Terminal strips of outputs first terminal strip second terminal strip Pin 1 Output Output Pin 2 Pin 3 Output Output Pin 4 Pin 5 Output Output...
  • Page 161 DIGITAL INPUT/OUTPUT MODULES Output module AK2 (continued) Technical characteristics Module identifier 0A H, requestable in address 80H Outputs Fatigue strength for each output Per plug (4 outputs) max. 8A External supply voltage min. 20V the output blocks max. 30V Visual check by LED Galvanic separation over opto couplers...
  • Page 162 DIGITAL INPUT/OUTPUT MODULES Output module AK2 (continued) Block diagram Reset 4 Output D0 - D31 Register Driver 1 DIAG D0 - D31 Indentifikation 4 Output A5 - A10 Decoder 1 DIAG DRDY* 4 Output PWRGD 1 DIAG 4 Output 1 DIAG 7 - 14 Edition 06.2005...
  • Page 163 DIGITAL INPUT/OUTPUT MODULES Relay module AKR Output module with 16 relay outtputs with for each 2A Allocation of the 10-pin Terminal strips of outputs first terminal strip second terminal strip Pin 1 Relay Relay Pin 2 Pin 3 Relay Relay Pin 4 Pin 5 Relay...
  • Page 164 DIGITAL INPUT/OUTPUT MODULES Relay module AKR (continued) The relay module actual suitably for machine couplings and general switching from low voltages (max. 35V) with absolute galvanic separation. The pins 9 (24v externally) as well as the pins 10 (0V) the front plug are among themselves bridged.
  • Page 165 DIGITAL INPUT/OUTPUT MODULES Relay module AKR (continued) Block diagram Reset 4 Connections D0 - D15 Register Driver D0 - D7 Indentifikation 4 Connect. A5 - A10 Decoder DRDY* 4 Connect. PWRGD 4 Connect. Edition 06.2005 7 - 17...
  • Page 166 ⌧ ANALOG INPUT/OUTPUT MODULES Analog input/output modules Digital-analog converter DAW2 / DAW4 8 - 2 Analog-digital converter ADW4 8 - 6 Edition 06.2005 8 - 1...
  • Page 167 ANALOG INPUT/OUTPUT MODULES Digital-analog converter DAW2 / DAW4 Output module with 2 analog outputs with DAW2 4 analog outputs with DAW4 DAW2 DAW4 083706 083736 8 - 2 Edition 06.2005...
  • Page 168 ANALOG INPUT/OUTPUT MODULES Digital-analog converter DAW2 / DAW4 (continued) Allocation of the 10-pin Terminal strip with DAW2 Pin 1 command value 1 Pin 2 Pin 3 screen Pin 4 command value 2 Pin 5 Pin 6 screen Pin 7 Pin 8 Pin 9 Pin 10 Allocation of the 10-pin Terminal strip with DAW4...
  • Page 169 ANALOG INPUT/OUTPUT MODULES Digital-analog converter DAW2 / DAW4 Technical characteristics Outputs 2 analog outputs with DAW2 4 analog outputs with DAW4 to the analog output of a digital signal Voltage range -10V to +10V Output current max. 5mA Output impedance 0.1 Ω...
  • Page 170 ANALOG INPUT/OUTPUT MODULES Digital-analog converter DAW2 / DAW4 (continued) Block diagram DAW2 2 D/A converters I / O - BUS 16bit resolution DAW4 4 D/A converters I / O - BUS 16bit resolution Edition 06.2005 8 - 5...
  • Page 171 ANALOG INPUT/OUTPUT MODULES Analog-digital converter ADW4 / ADW4E / ADWI4 Input module with 4 differential inputs to the digitization an analog voltage with ADW4 / ADWÊ or an analog current with ADWI4 +15V +15V +15V +15V -15V -15V +15V +15V +15V +15V -15V...
  • Page 172 ANALOG INPUT/OUTPUT MODULES Analog-digital converter ADW4 / ADW4E / ADWI4 (continued) allocation of the 10-pin Terminal strip with ADW4 / ADWÊ lower terminal strip upper terminal strip Pin 1 analogue value 3 Pin 1 analogue value 1 Pin 2 Pin 2 Pin 3 screen Pin 3...
  • Page 173 ANALOG INPUT/OUTPUT MODULES Analog-digital converter ADW4 / ADW4E / ADWI4 (continued) Technical characteristics ADW4 / ADWÊ Inputs 4 differential inputs to the digitization of an analog voltage Voltage range -10V to +10V Input impedance with U+ 100k Ω 10k Ω Transformation time per channel 50µs Accuracy ADW4...
  • Page 174 ANALOG INPUT/OUTPUT MODULES Analog-digital converter ADW4 / ADW4E / ADWI4 (continued) technical characteristics ADWI4 Inputs 4 differential inputs to the digitization of an analog current Current area 0 - 20 mA Transformation time per channel 50µs Accuracy ADWI4 Resolution 12Bit max.
  • Page 175 ANALOG INPUT/OUTPUT MODULES Analog-digital converter ADW4 / ADW4E / ADWI4 (continued) Block diagram 4 A/D converters I / O - BUS 12bit resolution 8 - 10 Edition 06.2005...
  • Page 176 ANALOG INPUT/OUTPUT MODULES Analog-digital converter ADW4 / ADW4E / ADWI4 (continued) Connection examples Edition 06.2005 8 - 11...
  • Page 177 ANALOG INPUT/OUTPUT MODULES 8 - 12 Edition 06.2005...
  • Page 178 ⌧ COMMUNICATION MODULES Communication modules Communication processor COM 9 - 1 Active EtherNet connection ETH 9 - 9 Decentral peripheral Interface AS-I 9 -14 Module for CAN applications 9 -19 Module for CAN applications 4-way aktiv 9 -23 Module for CAN applications 4-way aktiv, optical fibre 9 -30 Edition 03.2007 9 - 1...
  • Page 179 COMMUNICATION MODULES Communication module COM Module for user specific Logs Light emitting diode ST Status indication Service Allocation of the 9-pin Socket ‘ service ‘ Pin 1 screen Pin 2 TXD+ Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 RXD- Pin 8 RXD+...
  • Page 180 COMMUNICATION MODULES Communication module COM (continued) Function COM is programmable processor module for the customer’s specific applications such as for connecting bar code readers for special serial interconnections Components The module contains the following components: EEPROM memory for the operating system RAM memory (buffered) EEPROM memory Interface COM1 asynchronous...
  • Page 181 COMMUNICATION MODULES Communication module COM (continued) Technical data Processor 20 MHz clock pulse Memory for operating system EEPROM, 128kB Memory for free availability EEPROM, 256kB Memory for system data RAM, 256kB Interface COM1 asynchronous can be optionally provided with 20mA or V24 adapter, transmission rate max.
  • Page 182 COMMUNICATION MODULES Communication module COM (continued) Status display The light-emitting diode shows the program and hardware status. Lamp is lit Everything in order Lamp is off CPU is defective, no voltage or lamp is defective Lamp is flashing System error Flash frequency of 1s Buffer battery is defective, to be exchanged Voltage of ±...
  • Page 183 COMMUNICATION MODULES Communication module COM (continued) Block diagram Serial SRAM EEPROM 16Bit 128kB x 16 128kB x 16 Com1 (async) COM2 (sync 1) Boot-BS COM3 EPROM (sync 2) 64kB x 16 I / O - BUS 9 - 6 Edition 03.2007...
  • Page 184 COMMUNICATION MODULES Communication module COM (continued) Components layout Edition 03.2007 9 - 7...
  • Page 185 COMMUNICATION MODULES Communication module COM (continued) Peripheral interface adapter for the connecting socket of the operating panel TTY / 20mA interface RS232 / V24 interface See for pin assignment also on page A4-2. See for pin assignment also on page A4-2. Circuit diagram Circuit diagram Screening...
  • Page 186 COMMUNICATION MODULES Active EtherNet connection ETH Module for active EtherNet Connection for all logs for all logs, usual with EterNet connection RJ45 Light emitting diodes status indication reading/write access internal Przessor on EtherNet Controllers distance check with RJ45 module transmits module receives Allocation of the 9-pin Socket ‘...
  • Page 187 COMMUNICATION MODULES Active EtherNet connection ETH (continued) Allocation of the socket ‘ RJ45 ‘ Pin 1 TPETXP+TPETXDP Pin 2 TPETXN+TPETXDN Pin 3 TPERXP Pin 4 Pin 5 Pin 6 TPERXN Pin 7 Pin 8 Allocation of the 15-pin Socket ‘ AUI ‘ Pin 1 screen Pin 2...
  • Page 188 In CNC controls also for the management of the work piece programs. Hardware construction Connection of a 8-pin socket RJ45 (10BASE-T) for EtherNet. Connections at the module: - Service 9pin socket of the BWO service interface - AUI 25pin socket for EtherNet (only by ETH 084309) - BNC (10BASE-2)
  • Page 189 COMMUNICATION MODULES Active EtherNet connection ETH (continued) Software interface The data interface to ETH is defined from the systemcall number 26. LCS ETHSC Example ETHSC 1 Byte PN = PROTOKOLL NR. CMD = KOMMANDO LL = LÄNGE LOW LH = LÄNGE HIGH DATEN DATA report no.
  • Page 190 COMMUNICATION MODULES Active EtherNet connection ETH (continued) Software interface Reports PN = 0 initiational report connection construction Data own ETHERNET address 0 = address of ETH use VANZ number of connections connection parameters PN = 1...N Data Connection number connection datas Edition 03.2007 9 - 13...
  • Page 191 COMMUNICATION MODULES Decentral peripheral Interface AS-I Module AS I (084187) with 1 master circuit board for 124 inputs and outputs Module AS2-I (084425) with 2 master circuit boards for 248 inputs and outputs AS-I AS-I2 084187 084425 9 - 14 Edition 03.2007...
  • Page 192 AS i for system 900 is supported by the central processing units CEA and PLC. The coupling of the control at AS i is made hardware related by the BWO hardware Modules ASI (with a AS i master) and ASI2 (with two AS i mastern). Depending upon hardware module 124 or 248 inputs and outputs will transfer to the control.
  • Page 193 Decentral peripheral Interface AS-I (continued) System structure for example The following components are needed for an Aktuator-Sensor-Interface with BWO System 900: - Board AS-I with one AS-i master module for connection of 31 slave modules or board AS-I2 with two AS-i master modules for connection of 62 slave modules...
  • Page 194 COMMUNICATION MODULES Decentral peripheral Interface AS-I (continued) Exemplary system structure Since each AS i master module supports 124 Eíngaenge and 124 outputs, by the ASI card the initially or output images is occupied by four INPUT CLUTCH or AK modules. This address area can be defined over the SPS program by specification of the first initially or original address freely.
  • Page 195 COMMUNICATION MODULES Decentral peripheral Interface AS-I (continued) Binding actuator sensor lnterface to the system 900 For the binding of the AS l must be indicated to the control, in which area AS l data or write may read. In addition four defined storage areas in the central processing unit must be reserved: - input image for 124 inputs per AS l master module - output image for 124 outputs per AS I master module - status flag image for AS l diagnosis...
  • Page 196 COMMUNICATION MODULES Module for CAN Applications Light emitting diodes ST1 status indication CAN1 LED on CAN of ok ST2 status indication CAN2 LED off error Allocation 9pol. Bush-type plug / pin-type plug pin 1 pin 2 CAN low pin 3 CAN GND pin 4 pin 5...
  • Page 197 COMMUNICATION MODULES Module for CAN Applications (continuation) CAN Functions That, CONTROLLER AREA network ‘ (CAN) actual internationally standardized (150 11898). With CAN equal stations (controllers, sensors and actuators) are interconnected by a serial bus. The bus actual a symmetrical or asymmetric two-wire line, which is protected depending upon request or designed ungeschirmt.
  • Page 198 COMMUNICATION MODULES Module for CAN Applications (continuation) Components layout CAN1 open without firing resistor closed with firing resistor 120Ω closed screen and CAN GND directly interconnected closed screen and CAN GND over RC element high impedance interconnected (1MΩ) CAN1 0 CAN1 I CAN2 0 CAN2 I...
  • Page 199 COMMUNICATION MODULES Module for CAN Applications (continuation) leads for AMK drives with CAN Bus Important: Use only Twisted-Pair-cable or Fire-Wire-cable BWO CAN Module AMK regulators (X136 / X236) (X137 / X237) Housing Housing 9pin D-SUB 6pin plugs bush-type plugs (Fire-Wire)
  • Page 200 COMMUNICATION MODULES 9.5 Module for CAN applications, 4-way active CAN funktions The Controller Area Network (CAN) is subject to international standards (ISO11898). A CAN links stations with equal rights (control devices, sensors and actuators) using a serial bus. The CAN protocol corresponds to real-time requirements. Unlike a cable harness, the network protocol detects and corrects transfer errors caused by electromagnetic interference.
  • Page 201 COMMUNICATION MODULES 9.5 Module for CAN applications, 4-way active (continuation) 7-segment status displays CAN module in reset No hardware synchronisation CAN module waiting for approval from CNC CAN module waiting for one or more interfaces to initialise CAN module ready for operation (operating state) If „F“...
  • Page 202 COMMUNICATION MODULES 9.5 Module for CAN applications, 4-way active (continuation) Layout diagram CAN 1 CAN 2 CAN 3 CAN 4 J1 to J4 = 5V also at DSUB PIN9 Configuration SW1 to SW4 Edition 07.2008 9 - 25...
  • Page 203 9.5 Module for CAN applications, 4-way active (continuation) Connection cable for AMK Drives with CAN Bus system Caution: Excluding protected Twisted Pair cable or cable IEEE-1394 from that AMK final drive accessories use! BWO CAN Module AMK Drive Controller (X136 / X236) (X137 / X237) Casing Casing...
  • Page 204 With I/O modules are possible for data transmission rates of 500 Kbits/s and 130m cable length. Master / Slave The BWO CAN module represents the master in the network. All other data- bus participants is to be regarded than Slave. Edition 07.2008...
  • Page 205 This file is processed when starting of application. Here the values stand for the data, data transmission rate, the sync timer (I/O) and the number of the nodes and their addresses. ################################################# Manufacturer : BWO Technik Gmbh und CoKG Machine-No. : AZ65 Date : 29.05.2008 bz.
  • Page 206 ## Output PDO: slot, socket ## [output_pdos] 1:4,1 #2:4,2 ## Nodes 1-20, digital inputs and outputs ## ## Allocation of the BWO I/O addresses ## ## Switchboard ## WAGO-Clamp ## 5 WAGO-Clamp 750-401 (2 Inputs) ## 5 WAGO-Clamp 750-501 (2 Outputs) [pdo_1_io] i2,E1.1.1...
  • Page 207 COMMUNICATION MODULES 9.6 Module for CAN applications, 4-way active, optical fibre CAN functions The Controller Area Network (CAN) is subject to international standards (ISO11898). A CAN links stations with equal rights (control devices, sensors and actuators) using a serial bus. The CAN protocol corresponds to real-time requirements.
  • Page 208 COMMUNICATION MODULES 9.6 Module for CAN applications, 4-way active, optical fibre (continuation.) 7-segment status displays CAN module in reset No hardware synchronisation CAN module waiting for approval from CNC CAN module waiting for one or more interfaces to initialise CAN module ready for operation (operating state) If „F“...
  • Page 209 9.6 Module for CAN applications, 4-way active, optical fibre (continuation.) Optical fibre baud rates Optical fibre is for optical signal transmissions and works at BWO with 1Mb/s. Optical fibre lengths The Optical fibre length is co-ordinated with the light achievement of the transmitter and amounts to minimum 0.20 meters and maximally 15 meters.
  • Page 210 ⌧ OPERATING PANELS Operating panels 10.1 Operating panel CNC 910 10 - 2 10.2 Operating panel CNC 920 10 - 7 10.3 Operating panel CNC 930 10 -13 10.4 Operating panel RC 910 10 -23 10.5 Touch screen calibration with CNC 910 / CNC 920 / RC 910 10 -27 10.6 Operating panel CNC 900...
  • Page 211 OPERATING PANELS 10.1 Operating panels CNC910 Mass and weight Dimensions (width x height) 277mm x 227mm max. depth of the rear edge of the front plate to the rear 55mm max. depth of the front edge of the front plate forward 25mm Strength of the front plate approx.
  • Page 212 OPERATING PANELS 10.1 Operating panels CNC910 (continuation) 247mm x 197mm (width x height) Panel cut out Mounting with 10 threaded bolts M4 x 8, grounding rear side M4 10,0 10,0 267,0 217,0 95,7 10,0 181,3 217,0 181,3 10,0 95,7 217,0 267,0 10,0 10,0...
  • Page 213 OPERATING PANELS 10.1 Operating panels CNC910 (continuation) Plug contacts 3 pin plug Power supply 9 pin D-SUB pin-type plug RS422 or RS232 interface J14, J15, J16 Selection of the interface P3 1 with 2 bridged = RS422 (preset) 2 with 3 bridged = RS232 8 pin socket Connection with host over RJ45 JP10...
  • Page 214 OPERATING PANELS 10.1 Operating panels CNC910 (continuation) Plug contacts Power supply RS422 / RS232 interface TCP/IP Host 3 pin plug 9 pin D-SUB pin-type plug P3 8 pin RJ45 JP3 RS422 RS232 EtherNet (socket) +24V Screen Allocation cable connection CNC Control - Operating panel CNC910 CNC Control Operating panel (only with CPU with Art.
  • Page 215 OPERATING PANELS 10.1 Operating panels CNC910 (continuation) Data Display LCD Display TFT 640 x 480 256 off 4096 colours Touch screen with resolution 1024 x 1024 Size 6.5“ Save Run-time memory DRAM 16MB Flash disk memory for operating system and control surface Switch 1 emergency stop switch 1 key-operated switsch...
  • Page 216 OPERATING PANELS 10.2 Operating panels CNC920 Mass and weight (width x height) 328mm x 310mm Dimensions max. depth of the rear edge of the front plate to the rear 55mm Strength of the front plate approx. Weight approx. 2kg Edition 11.2005 10 - 7...
  • Page 217 OPERATING PANELS 10.2 Operating panels CNC920 (continuation) 300mm x 282mm (width x height). Mounting cut out Fixing with 12 threaded bolts M4 x 8, grounding rear side M4 54,0 10,0 274,0 300,0 164,0 10,0 164,0 300,0 274,0 10,0 54,0 300,0 318,0 50,0 10,0...
  • Page 218 OPERATING PANELS 10.2 Operating panels CNC920 (continuation) 50mm x 280mm (width x height). Mounting cut out Fixing with 12 threaded bolts M4 x 8, grounding threaded bolt 9 40,0 10,0 40,0 300,0 70,0 50,0 10,0 250,0 70,0 155,0 10,0 155,0 70,0 250,0 10,0...
  • Page 219 OPERATING PANELS 10.2 Operating panels CNC920 (continuation) Plug contacts JP4 / JP6 10 pin terminal strip externel potentiometers and key-operated switches 9 pin D-SUB pin-type plug RS422 or RS232 interface J14, J15 and Selection of Interface RS422 open J27, J28, J29 RS422 preset J15, J27, J28, J29 bridge1 - 2...
  • Page 220 OPERATING PANELS 10.2 Operating panels CNC920 (continuation) Plug contacts Power supply RS422 / RS232 interface TCP/IP Host 3 pin plug 9 pin D-SUB pin-type plug P3 8 pin RJ45 JP3 RS422 RS232 EtherNet (socket) +24V screen 10 pin terminal strip JP4 10 pin terminal strip JP6 Screen Screen...
  • Page 221 OPERATING PANELS 10.2 Operating panels CNC920 (continuation) Data Display LCD Display TFT 640 x 480 256 off 4096 colours Touch screen with resolution 1024 x 1024 Size 10,4“ Memory Run-time memory DRAM 16MB Flash disk memory for operating system and control surface Connections for external items: 1 key-operated switsch 4 potentiometers...
  • Page 222 OPERATING PANELS 10.3 Operating panel CNC930 The operating panels CNC930 are available in two versions, which differ only by the different sceen size and concomitantly by the dimensions: CNC930/10 Sceen size 10" Dimensions B x H in mm 328 x 310 CNC930/15 Sceen size 15"...
  • Page 223 OPERATING PANELS 10.3 Operating panel CNC930/10 Mass and weight CNC930/10 Dimensions (width x height) 328mm x 310mm Deep one (of the rear side of the mother board after rear up to the end of the dust cover) 55mm Strength of the front plate approx.
  • Page 224 OPERATING PANELS 10.3 Operating panel CNC930/10 (continuation) Panel cutout CNC930/10 (width x height) 300mm x 282mm Mounting with 12 threaded bolts M4 x 8, grounding rear side M4 54,0 10,0 274,0 300,0 164,0 10,0 164,0 300,0 274,0 10,0 54,0 300,0 318,0 50,0 10,0...
  • Page 225 OPERATING PANELS 10.3 Operating panel CNC930/10 (continuation) Panel cutout machine operating panel (width x height) 50mm x 280mm Mounting with 8 threaded bolts M4 x 8, grounding threaded bolt 9 40,0 10,0 40,0 300,0 70,0 50,0 10,0 250,0 70,0 155,0 10,0 155,0 70,0...
  • Page 226 OPERATING PANELS 10.3 Operating panel CNC930/10 (continuation) Plug allocation CNC 930 / 10 CNC 930 / 10 Connection diagram IDE 2 3,5”-plug 24V IN The pins that Slider +24V not more connected Potentiometers are with GND Screen (Pin2 or Pin8) Feed Key-oper.
  • Page 227 OPERATING PANELS 10.3 Operating panel CNC930/15 Mass and weight CNC930/15 Dimensions (width x height) 430mm x 370mm Deep one (of the rear side of the mother board after rear up to the end of the dust cover) 100mm Strength of the front plate approx.
  • Page 228 OPERATING PANELS 10.3 Operating panel CNC930/15 (continuation) Panel cutout CNC930/15 (width x height) 400mm x 340mm Mounting with 16 threaded bolts M4 x 8, grounding rear side M4 Edition 11.2005 10 - 19...
  • Page 229 OPERATING PANELS 10.3 Operating panel CNC930/15 (continuation) Panel cutout machine operating panel (width x height) 50mm x 340mm Mounting with 10 threaded bolts M4 x 8, grounding threaded bolt 11 40,0 10,0 40,0 360,0 70,0 50,0 10,0 320,0 70,0 140,0 10,0 230,0 70,0...
  • Page 230 OPERATING PANELS 10.3 Operating panel CNC930/15 (continuation) Plug allocation CNC 930 / 15 CNC 930 / 15 Connection diagram IDE 2 3,5”-plug 24V IN +24V Screen Feed Key-oper. switch Handwheel Spindle The pins that Slider not more connected Potentiometers are with GND (Pin2 or Pin8) to interconnect! 1 Screen 1 Screen...
  • Page 231 OPERATING PANELS 10.3 Operating panel CNC930 Data Operating panels in two versions Dimensions (B x H in mm) CNC 930/10 LCD-Bildschirm TFT 10" Operating panel 328 x 310 Resolution / colours 640 x 480 / 16Bit Machine operating panel 80 x 310 Touch screen resolution 1024 x 1024 CNC 930/15...
  • Page 232 OPERATING PANELS 10.4 Operating panels RC910 Mass and weight Dimensions (width x height x depth) 310mm x 240mm x 60mm Weight approx. 2kg Edition 11.2005 10 - 23...
  • Page 233 OPERATING PANELS 10.4 Operating panels RC910 (continuation) Plug contacts 3 pin plug Power supply 9 pin D-SUB pin-type plug RS422 or RS232 interface J14, J15, J16 Selection of the interface P3 1 with 2 bridged = RS422 (preset) 2 with 3 bridged = RS232 10 - 24 Edition 11.2005...
  • Page 234 OPERATING PANELS 10.4 Operating panels RC910 (continuation) Plug contacts Power supply RS422 / RS232 interface 3 pin plug 9 pin D-SUB pin-type plug P3 RS422 RS232 RJ45 +24V Screen Edition 11.2005 10 - 25...
  • Page 235 OPERATING PANELS 10.4 Operating panels RC910 (continuation) Data Display LCD Display TFT 640 x 480 256 off 4096 colours Touch screen with resolution 1024 x 1024 Size 6.5“ Memory Run-time memory DRAM 16MB Flash disk memory for operating system and control surface Switch 1 emergency stop switch 1 key-operated switsch...
  • Page 236 OPERATING PANELS 10.5 Touch-Screen calibration The Touch screen is calibrated in the factory before the distribution. Being after some time malfunctions occur, can be repeated the calibration. For calibrating the two keys simultaneous press. Then this picture appears. Touch screen area (Xmin - Xmax / Ymin - Ymax) determine: In addition with a pointed soft item from on the left of above close at the edge in direction of arrow around the display drive.
  • Page 237 OPERATING PANELS 10.5 Touch-Screen calibration In this picture the calibration points appear. The total area actual into 16 subranges divided. The markings (crosses) of the subranges with a pointed soft item touched lightly in the order 1 - 2 - 7 - 6 - 1 2 - 3 - 8 - 7 - 2 3 - 4 - 9 - 8 - 3 4 - 5 - 10 - 9 - 4...
  • Page 238 OPERATING PANELS 10.5 Touch-Screen calibration It is recorded when each touching lightly on cross. This cross command as close ones as possible at the given mark point (cross) is situated. The marking process can be repeated, in order to keep the dispersion as small as possible. The calibration is terminated with press the keys ‘Save &...
  • Page 239 OPERATING PANELS 10.6 Operating panel CNC 900 Mounting view 113,5 219,5 325,5 431,5 Cabinet window Gasket support Mounting bolts M4 Schrankausschnitt Dichtungsauflage Befestigungsbolzen M4 10 - 30 Edition 11.2005...
  • Page 240 OPERATING PANELS 10.6 Operating panel CNC 900 (continued) Side view Mounting bolts M4 Befestigungsbolzen M4 Front plate Trägerplatte 4mm Edition 11.2005 10 - 31...
  • Page 241 OPERATING PANELS 10.6 Operating panel CNC 900 (continued) Technical data Processor CPU 80C188 / 20MHz Graphics For selecting a passive color LCD-(STN) Color LCD Color VGA (640 x 480) with function keys in the display frame Memory 256 kbyte EEPROM for PROMA pictures 256 kbyte operating system EEPROM 256 kbyte S-RAM Inputs/outputs...
  • Page 242 OPERATING PANELS 10.6 Operating panel CNC 900 (continued) Operational characteristics The operating panel CNC 900 offers the possibility of operating the CNC by means of a graphical surface created in PROMA. It is possible to switch from the PROMA pictures to the CNC masks (surface of the mask PROM) and vice versa by means of the graphic / normal key after running through the CNC switch-on routine.
  • Page 243 OPERATING PANELS 10.6 Operating panel CNC 900 (continued) Motherboard 3 serial interfaces: BWO - I/O periphery control 25-pin SUB-D socket BWO - control unit connection 9-pin SUB-D PLUG BWO - servicing connection 9-pin SUB-D socket Connecting blocks for : 4 detachable-key switches...
  • Page 244 OPERATING PANELS 10.6 Operating panel CNC 900 (continued) Connections Connections: Service Control unit Periphery Manual operating 22V= / panel 22V∼ Edition 11.2005 10 - 35...
  • Page 245 OPERATING PANELS 10.6 Operating panel CNC 900 (continued) viewing from device internal side (pointer: direction of the signals) Plug/socket document +24V shield shield 24V DC SCHIRM SCHIRM 24V DC TXD+LINK RXD- LINK TXD- LINK TPS+ RXD+LINK TPS- teach panel - Handbedienteil- control Steuerung...
  • Page 246 OPERATING PANELS 10.6 Operating panel CNC 900 (continued) Layout of the CNC keyboard (key codes that are sent to PROMA) Numerical key field 0 to 9 / ± / . ± ‘fkey’ F8 to F13 11 12 13 ‘fcur F0 to F3 ‘fkey’...
  • Page 247 OPERATING PANELS 10.7 Operating panel CNC 900 C 113,5 219,5 325,5 431,5 Cabinet window Gasket support Mounting bolts M4 Schrankausschnitt Dichtungsauflage Befestigungsbolzen M4 10 - 38 Edition 11.2005...
  • Page 248 OPERATING PANELS 10.7 Operating panel CNC 900 C (continued) Mounting bolts Front plate M4 Befestigungsbolzen M4 Trägerplatte 4mm Edition 11.2005 10 - 39...
  • Page 249 Free slots 0 - 1 x ISA 16Bit dependent on LPT1 2 - 3 x PCI dependent on LPT1 BWO specific hardware ISA 16Bit module with 8 x A/D converter 8Bit for override potentiometer PIC keyboard control ic board 8 x key switch...
  • Page 250 OPERATING PANELS 10.7 Operating panel CNC 900 C (continued) Position of the plugs and sockets The marked components (with *) are already lay wires. Edition 11.2005 10 - 41...
  • Page 251 OPERATING PANELS 10.7 Operating panel CNC 900 C (continued) viewing from device internal side (pointer: direction of the signals) Plug/socket document SCHIRM CNC control 20mA RS422/485 9 pole SUB-D plug Transmitter active - receiver passive fixed adjusted Control interface D-SUB 9 pole socket 10 - 42 Edition 11.2005...
  • Page 252 OPERATING PANELS 10.7 Operating panel CNC 900 C (continued) Interface of operating panel CNC 900C The Interface of operating panel supports 3 different standards of interfaces (siehe auch 10-30): - TTY (TTY active / passive fixed) - RS422 - RS485 A Jumper block switch over between the interfaces TTY and RS422/485.
  • Page 253 OPERATING PANELS 10.7 Operating panel CNC 900 C (continued) viewing from device internal side (pointer: direction of the signals) Plug/socket document COM 1 (V24) 9 pole SUB-D plug shield SCHIRM COM 3 (V24) 15 pole SUB-D socket shield SCHIRM COM 2 (V24) 25 pole SUB-D plug STROBE AUTOFD...
  • Page 254 OPERATING PANELS 10.7 Operating panel CNC 900 C (continued) viewing from device internal side (pointer: direction of the signals) Plug/socket document +24V Schlüssel- 24V DC 24V DC schalter 9 11 13 15 8 10 12 14 16 TPS+ TPS- teach panel - Handbedienteil- control Steuerung...
  • Page 255 OPERATING PANELS 10.7 Operating panel CNC 900 C (continued) Layout of the CNC keyboard (key codes that are sent to PROMA) Numerical key field 0 to 9 / ± / . ± ‘fkey’ F8 to F13 11 12 13 ‘four F0 to F3 ‘fkey’...
  • Page 256 OPERATING PANELS 10.8 Teachpanel Õ Õ Õ Õ Übernahme Übernahme Tiefe 94 Tiefe 94 Depth 94 Teachpanel provided with handwheel Teachpanel without handwheel Edition 11.2005 10 - 47...
  • Page 257 OPERATING PANELS 10.8 Teachpanel (continued) Connection schedule for the teachpanel 10 - 48 Edition 11.2005...
  • Page 258 OPERATING PANELS 10.8 Teachpanel (continued) Edition 11.2005 10 - 49...
  • Page 259 OPERATING PANELS 10.8 Teachpanel (continued) Technical data LCD display Alphanumeric display of 8 digits Keyboard Function keys, keys for the axes, operating mode keys Design Compact in a metal housing Front In IP65 design, okay key, emergency power-off switch, detachable-key switch and override potentiometer Current supply 20V∼...
  • Page 260 OPERATING PANELS 10.9 Power pack for no-break current supply USV for CNC 900C The buffered power pack USV enables also with power failure a controlled termination of the programs, like it required for the operating systems Windows 95 / 98, Windows NT, Unix or similar networkable program products to actual.
  • Page 261 Data exchange between USV and computer is made by a serial interface on the USV and in the 1. Quilt over the COM 3 the BWO plugging in card. In 2. Quilt COM3 by on registers on this card one replaces, in order to be able to use these for other applications again. The signals are galvanically separately transferred.
  • Page 262 OPERATING PANELS 10.9 Power pack for no-break current supply USV (continuation) Technical data 24V DC or 21V AC Input 5V / 8A ±0,2% Output +12V / 3A -12V / 0,5A Akku Dryfit A 512 Nominal voltage Connections plug Float max. 8min Standard 2min with 4 repeating rates within 8min,...
  • Page 263 OPERATING PANELS 10.9 Power pack for no-break current supply USV (continuation) Block diagram Analysis Power part Charging circuit Akku 24V / 5V Filters 5V / 8A DC / DC 24V / 12V +12V / 3A Monitoring DC / DC 12V / -12V Power pack -12V / 0,5A DC / DC...
  • Page 264 ⌧ CONNECTION CABLES Connection cables 11.1 Networking 11 - 2 11.2 Connector cables 11 - 6 11.2.1 Operating panel 11 - 6 11.2.2 Extension cables 11 - 7 11.2.3 Programming device 11 - 8 11.2.4 Service 11 -14 11.2.5 Peripheral devices 11 -15 11.2.6 Measuring system...
  • Page 265 11.1 Networking The individual stations of the control system 900 can interconnected by means of the high- performance network BWO-NET. The data transmission rate at which the I/O states and the data of the individual stations are transmitted, is 1MBit /s. In one network segment there are allowed up to 128 logical participants.
  • Page 266 CONNECTION CABLES 11.1 Networking (continued) Example for interconnecting a network Edition 06.2005 11 - 3...
  • Page 267 CONNECTION CABLES 11.1 Networking (continued) BWO-NET connector cable and interfaces Composition of the connector cable Article Article number Data cable twin-core twisted, surge impedance 78W, screened, yard ware 002670 T-piece for plugging in 2 data cables 083878 (2 sockets for data cable, 1 plug for socket networking)
  • Page 268 CONNECTION CABLES 11.1 Networking (continued) BWO-NET connector cable and interfaces (enlarged section) Edition 06.2005 11 - 5...
  • Page 269 CONNECTION CABLES 11.2 Connector cables 11.2.1 Operating panel Connector cable from module CNC / PLC / CEA socket ‘Operating panel’ 9-pin D-SUB pin plug to operating panel MT60 / MT90 / CNC900 / CNC 900C 9-pin D-SUB female plug Article Length of cable Article number Connector cable central unit - operating panel...
  • Page 270 CONNECTION CABLES 11.2.2 Extension cable for programming device Extension cable If there is a larger distance between the switch cupboard and the machine (operating panel), an extension cable may be used resp. embedded for connecting the programming device. From module CNC / PLC / CEA socket ‘Programming device’...
  • Page 271 CONNECTION CABLES 11.2.3 Programming device (continued) Converter set consisting of Interface converter 20mA / V24 BWO Connector cable from module CNC / PLC / CEA socket ‘Programming device’ 9-pin D-SUB pin plug to the interface converter 9-pinD-SUB female plug Article...
  • Page 272 Programming device (continued) Transducer set galvanically not separately consisting off - Interface transducers 20mA / V24 BWO on the module CNC / PLC / CEA are plugged in - Connection cable from interfaces the transducer to the ‘ programmer ‘...
  • Page 273 CONNECTION CABLES 11.2.3 Programming device (continued) Converter set consisting of Interface converter 20mA / V24 with plug-in power unit 220V Connector cable from module CNC / PLC / CEA socket ‘Programming device’ 9-pin D-SUB pin plug to the interface converter 25-pinD-SUB pin plug Connector cable from the interface converter...
  • Page 274 CONNECTION CABLES 11.2.3 Programming device (continued) Connector cable from module CNC / PLC / CEA socket ‘Programming device’ 9-pin D-SUB pin plug to the programming device 15-pin D-SUB pin plug Article Length of cable Article number Cable central unit - programming device 083821 084120 083846...
  • Page 275 CONNECTION CABLES 11.2.3 Programming device (continued) Connector cable from module CNC / PLC / CEA socket ‘Programming device’ 9-pin D-SUB pin plug to the internal interface converter 25-pin D-SUB female plug Article Length of cable Article number Cable central unit - interface converter 083820 11 - 12 Edition 06.2005...
  • Page 276 CONNECTION CABLES 11.2.3 Programming device (continued) Connector cable from module CNC / PLC / CEA socket ‘Programming device’ 9-pin D-SUB pin plug to the Siemens PG 730 25-pin D-SUB pin plug Article Length of cable Article number Cable central unit - Siemens PG 730 083822 Edition 06.2005 11 - 13...
  • Page 277 CONNECTION CABLES 11.2.4 Service Converter set consisting of P - LINK 900 Connector cable from module CNC / PLC / CEA socket ‘Service’ 9-pin D-SUB pin plug to the P - LINK 900 9-pinD-SUB female plug Article Length of cable Article number Converter set contains 083841...
  • Page 278 CONNECTION CABLES 11.2.5 Peripheral devices Connector cable V24 from operating panel MT60 / MT70/80 / MT90 / CNC900 / CNC 900C 25-pin D-SUB pin plug to peripheral device - data input / output 9-pin D-SUB female plug Article Length of cable Article number Cable operating panel - peripheral device 083817...
  • Page 279 CONNECTION CABLES 11.2.6 Measuring system Incremental measuring system Connection cable of axis modules AAZ, POS CD-Sub-pin-type plug 15pin to the incrementalen measuring system open end Item Cable length Article number Cable axis module - measuring system 083921 Allocation of the 15pin sockets on AAZ and POS Pin1 Pin2 Sensor line 0V...
  • Page 280 CONNECTION CABLES 11.2.6 Measuring system (continuation) Absolute measuring system Cable connection of axis modules AZA, POA CD-Sub-pin-type plug 15pin to the absolute measuring system open end Item cable length article number Cable axis module - measuring system 084327 Allocation of the 15pol. Sockets on AZA and POA Pin1 Takt+ Pin2...
  • Page 281 CONNECTION CABLES 11.2.7 ADW / DAW Cable connection of axis modules ADW / DAW plug 10polig to the machine open end Item cable length article number Cables ADW / DAW - machine 083888 083898 11 - 18 Edition 06.2005...
  • Page 282 CONNECTION CABLES 11.2.8 Coupling of groups of chassis Cable connection of module CNC / PLC socket ‘ service ‘ CD-SUB-pin-type plug 9pin to the couple module KOP socket ‘ input ‘ CD-SUB-pin-type plug 9pin of the couple module KOP socket ‘ output ‘ CD-SUB-pin-type plug 9pin to the next couple module KOP socket ‘...

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