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Table of Contents
Summary of Contents for WAGNER ZR22-E
- Page 1 Operating Manual Cutting-in head ZR22-E Product No. 72916800...
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Page 2: Table Of Contents
Setting up the diameter The machining 7.1. Setting values knives size 02 (6.5 x 14.5 x 32) 7.2. Special cutting insert holders Spare parts 8.1. List of spare parts 8.2. Spare parts 8.3. Functional dimensions 8.4. Installation drawing Operating Manual ZR22-E... -
Page 3: Preface
The cutting heads of our company are widely known for their high quality and long- life cycle. We do hope that you are perfectly satisfied with our products, too. Customer care even after purchase: This operating manual helps you to make the first steps with the new WAGNER pro- ®... - Page 4 In that case we cannot hold liable for any of these damages. Initial operation Check the function of the thread cutting head before initial operation. Operating Manual ZR22-E...
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Page 5: Security Advice
• Be very careful when dealing with the chasers. The edges of the chasers are very sharp. Wear safety gloves if necessary! • Please ensure that the thread cutting head is properly secured and attached whilst transporting. Operating Manual ZR22-E... -
Page 6: Main Components
3.5. Chaser holder The knives [200] are clamped in the chaser holders [190]. The guide ring’s axial mo- vement is converted into the stinger bit’s radial adjustment movement by the sliding block chamfers on the holders. Operating Manual ZR22-E... -
Page 7: The Cutting Head Insert's Design And Control System
The required clamping force will depend on the durability of the material, the shape and the size of the stinger bit and the toolpiece’s rotational speed. The following set- tings can be used as a guideline: Spindle rpm Clamping force (min-1) 1000 2000 3000 1800 Operating Manual ZR22-E... -
Page 8: Grinding The Knives
Any universal toolpiece grinding machine can be used to whet or re-grind the stinger bit. The bit can be reground until the remainder is too short. So-called shims are supplied with the chaser holders in order to ensure that very short stinger bits can be clamped in place securely. Operating Manual ZR22-E... -
Page 9: Preparing The Cutting Head For Machining
After the stinger bit has been set up; refit the chaser holder [190] in the cutting head. In this case you must withdraw the eccentric ring [20] with the guide ring [80] so that the chaser holder [190] can be swung into place in the central guide. Operating Manual ZR22-E... -
Page 10: Setting Up The Diameter
The numerical values on the peripheral scale are not diameter-related. Altering the diameter setting by a single graduation will change it by approx. 0.12 release pin hexagonal taper key piece Figure 3: Setting up the diameter Operating Manual ZR22-E... -
Page 11: The Machining
10,46 16,44 1,20 0,45 11,02 16,74 1,15 0,40 11,52 17,04 1,10 0,35 12,01 17,32 1,05 0,30 12,46 17,61 1,00 0,25 12,90 17,89 0,95 0,20 13,31 18,00 0,90 0,15 13,70 0,85 * machined diameter on the finished workpiece Operating Manual ZR22-E... -
Page 12: Special Cutting Insert Holders
Special cutting insert holder (11.5 mm high) fitted in a standard holderZR22/D–0.00CD8.4–18.0 (Article-No. 73937400) machining diameter setting value 1,30 1,10 0,95 0,80 0,65 0,45 0,26 0,05 Note: Using this cutting insert holder reduces the holding range by -10 mm to Core Diameter 0.4 – 8.0 mm. Operating Manual ZR22-E... -
Page 13: Spare Parts
Spare parts Spare parts 8.1. List of spare parts WAGNER -Thread cutting head ZR22-E cutting-in 25°| Product No. 72916800 ® Item Quantity Designation Order No. Head body 73894700 Eccentric ring 72917000 Pressure bush 70255600 Pressure spring 03310039 Headless screw M3x6... -
Page 14: Spare Parts
Spare parts 8.2. Spare parts Drawing No. 00360258 Operating Manual ZR22-E... -
Page 15: Functional Dimensions
Spare parts 8.3. Functional dimensions Drawing No. 00360216 Operating Manual ZR22-E... -
Page 16: Installation Drawing
Spare parts 8.4. Installation drawing Drawing No. 0366546 Operating Manual ZR22-E... - Page 17 +49(0) 71 27/ 97 33-90 email: info@wagner-werkzeug.de web: www.wagner-werkzeug.de Imprint This operating manual is a publication made by Wagner Tooling Systems Baublies GmbH. Information in this catalog is current as of publication date and subject to change. All rights reserved. Date: 10 | 2018...
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