Nordson Fluidking Manual

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Fluidking

Manual P/N 768 643 A

– English –

NORDSON (UK) LIMITED

STOCKPORT

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Page 1 Fluidking Manual P/N 768 643 A – English – NORDSON (UK) LIMITED STOCKPORT...
Page 2 Flex-O-Coat, Flexi-Spray, Flow Sentry, Fluidmove, Fluidshooter, FoamMelt, FoamMix, Helix, Horizon, Hose Mole, Hot Shot, Hot Stitch, Isocoil, Isocore, Iso-Flo, KB30, Little Squirt, Magnastatic, MEG, Meltex, Micromax, MicroSet, Millenium, Mini Squirt, Moist-Cure, MultiScan, Nordson, OmniScan, Opticoat, Package of Values, PluraFoam, Porous Coat, PowderGrid, Powderware, Pro-Flo, ProLink, PRX, RBX, Rhino, S. design stylized, SC5, SCF, Select Coat, Select Cure, Slautterback, Smart-Coat, Spray Squirt, Spraymelt, Super Squirt, Sure-Bond, Sure Coat, System Sentry, Tela-Therm, Trends, Tribomatic, UniScan, UpTime, Versa-Coat, Versa-Screen, Versa-Spray, Watermark, When you expect more are registered trademarks –...
Page 3 BS EN 292:1991 “Safety of machinery – Basic concepts, general principles for design” following the provisions of 98/37/EC and 73/23/EEC Directives Jim Ainsworth Engineering Director Nordson (U.K.) Ltd., 1st January 2002 NB ref EN45014 (BS7514) E 2001 Nordson Corporation Fluidking P/N 768643A...
Page 5 Table of Contents Table of Contents Your Safety is Important to Nordson ......
Page 6: Table Of Contents
........Switching on the Fluidking – A .
Page 7 ......... . E 2001 Nordson Corporation...
Page 9 Nordson (U.K.) Ltd. Manufacturer of Equipment Ashurst Drive Cheadle Heath Stockport England SK3 0RY Telephone: 0044 (0) 161–495–4200 Fax: 0044 (0) 161–428–6716 For a list of local Nordson organisations, see Nordson International . E 2000 Nordson Corporation STOCKCONG_EN_A–1299 All rights reserved...
Page 11 41-61-411 3818 Hot Melt 44-1844-26 4500 44-1844-21 5358 United Kingdom Kingdom Finishing 44-161-495 4200 44-161-428 6716 Nordson UV 44-1753-558 000 44-1753-558 100 Distributors in Eastern & DED, Germany 49-211-92050 49-211-254 658 Southern Europe E 2002 Nordson Corporation NI_EN_K–0702 All rights reserved...
Page 12 Introduction Outside Europe / For your nearest Nordson office outside Europe, contact the Nordson offices below for detailed information. Hors d’Europe / Fuera de Europa Pour toutes informations sur représentations de Nordson dans votre pays, veuillez contacter l’un de bureaux ci-dessous.
Page 15 They are familiar with all relevant safety rules and regulations and are physically capable of performing their assigned tasks. Use of Nordson equipment in ways other than those described in the 3. Intended Use documentation supplied with the equipment may result in injury to persons or damage to property.
Page 16 To prevent injury, be aware of less-obvious dangers in the workplace that often cannot be completely eliminated, such as hot surfaces, sharp edges, energized electrical circuits, and moving parts that cannot be enclosed or otherwise guarded for practical reasons. E 2001 Nordson Corporation S1EN–03–[SF–Powder]–6 All rights reserved Issued 10/98...
Page 17 Clean, maintain, test, and repair equipment according to the instructions in your equipment documentation. Use only replacement parts that are designed for use with original equipment. Contact your Nordson representative for parts information and advice. E 2001 Nordson Corporation S1EN–03–[SF–Powder]–6...
Page 18 Identify the reason for the malfunction and correct it before restarting the equipment. Dispose of equipment and materials used in operation and servicing Disposal according to local codes. E 2001 Nordson Corporation S1EN–03–[SF–Powder]–6 All rights reserved Issued 10/98...
Page 21 Description Section 2 Description The Fluidking system is an important component allowing a fast colour 1. Intended Use change of the Speedking Quick Colour Change Powder system. The Fluidking powder supply unit deigned to increase the degree of automation of the colour change process of a Powder System. This allows a colour change in an extremely short time of the internal working surfaces of the powder delivery and recovery system.
Page 25 Pack the unit in suitable packing materials and sturdy cartons. Protect 4. Storage from humidity, dust and large temperature fluctuations (condensation). Dispose of properly according to local regulations. 5. Disposal E 2001 Nordson Corporation Fluidking P/N 768643A All rights reserved Issued 12/98...
Page 26 NOTE: Installation of the Fluidking should not be undertaken without the presence of a Nordson representative or a suitably qualified person. Choose a level site on which to install the Fluidking, preferably as near to the powder booth as practically possible.
Page 29: Operation Procedure
WARNING: Allow only qualified personnel to perform the following tasks. Observe and follow the safety instructions in this document and all other related documentation. Switching on the Fluidking occurs via the operation panel (OP7). At the 1. Operation Procedure same time, the booth recovering components are activated.
Page 30 11. The Fluidking control has an emergency shutdown: When releasing this function during a coating process, the Fluidking and all locked components are switched off. After the elimination of the cause, the installation may be started again. E 2001 Nordson Corporation...
Page 31: Putting Into Operation
The Fluidking light is switched on. Activate main Functions of A ON B ON Powder Supply Units The Fluidking is now ready for operation, the Fluidking light is on. Activation of Powder Container A ON B ON C B.B. CLO Clamping Arm The powder container clamping bar is closed.
Page 32: Activation Of Supply Units
NOTE: The dosage quantity must be larger than the suctioned powder quantity of the correspondent supply unit. NOTE: Designations A to E See operating and message sequence Page 4–9 E 2001 Nordson Corporation P/N 768643A Fluidking All rights reserved Issued 12/98...
Page 33: Prepare Stand By Position
B ON C B.B. CLO D OPERATING R The correspondent cylinders move back to the stand-by position. The powder container bows opens. Activation of Fluidking Filter A ON B ON C1 FILT ON Cleaning The filter cartridges are cleaned with help of compressed air. This procedure may be repeated at will.
Page 35: Briefly: What's Important
Switch on Fluidking at the operation panel OP7 A ON (Fans start) A ON B PLANT ON Switching on the Fluidking – B OP 7 NOTE: The Fluidking can be cleaned independently from the booth components. OP 7 A ON B PLANT OFF Switching off the Fluidking NOTE: The main isolation switch 4S3 should only be switched off for repair or for maintenance works.
Page 36: Colour Change Procedure
The compression at dosage and feed air is interrupted automatically by the application control. As soon as the last parts are leaving the booth area, the Fluidking Cleaning Process cleaning process starts. The needed instructions have to be introduced at the operation panel (OP7).
Page 37: Control Devices
Therm. Circuit breaker Electrostatic Spray Equipment System data may only be entered or modified by Ramsier-trained Putting in Operation Data personnel. Initial data will be listed in the commissioning report. E 2001 Nordson Corporation Fluidking P/N 768643A All rights reserved Issued 12/98...
Page 41: Maintenance At Each Colour Change
Fluid tubes must be free of grease and moisture. Functionality of the cylinder. Lowering process must stop when level probes touches powder. Activate filter cleaning (at least once a day). E 2001 Nordson Corporation Fluidking P/N 768643A All rights reserved...
Page 42: Weekly Maintenance / Jobs To Be Executed
Operational air and control air for pneumatic cylinders: control if leakage is existing. Preventive Maintenance Empty collecting container of Fluidking. Replace filter cartridges after about 5’000 to 8’000 operational hours. Replace venturi nozzles after about 400 to 700 hours (depending on powder abrasivity).
Page 45 The unit does not contain any user serviceable parts; approved parts available from Nordson must replace any parts that fail. E 2001 Nordson Corporation Fluidking...
Page 46 Tighten or replace cartridge. Check cartridges for punctures. Replace if any pdamage found. Powder hose leak Check, replace or refit hose. Powder pump leak Check all “O” rings. Replace if necessary E 2001 Nordson Corporation P/N 768643A Fluidking All rights reserved Issued 12/98...
Page 49: Introduction
Parts Section 7 Parts To order parts, call the Nordson Customer Service Center or your local 1. Introduction Nordson representative. Use this five-column parts list, and the accompanying illustration, to describe and locate parts correctly. Using the Illustrated Parts Numbers in the Item column correspond to numbers that identify parts in illustrations following each parts list.
Page 51 Parts Item Part Description Quantity Note Fluidking S Fluidking housing 2200190 S Sound absorber 2200200 S Container 2200167 S Oscillating table 2200183 S Container clamping 2200193 S Silde 2200186 S Injector holder 8 guns 2200177 S Injector holder 9 guns...
Page 53 S Nut 1/4“ 9200414 S Support 9200507 S Clamp handle 9900202 S Rolls 9600503 S Lever 9900201 S Clamp handle 9900212 S Connector 1/8“ 9200090 Continued on next page E 2001 Nordson Corporation Fluidking P/N 768643A All rights reserved Issued 12/98...
Page 55 S Expanded rubber 9400102 S Absorber 440x2500 9400103 S Bolt 9300056 S Tube 8/6 weiss 9400312 S Tube 19x3,5 9400311 S Tube 10/7 9400314 S Cable screwing PG11 9100804 E 2001 Nordson Corporation Fluidking P/N 768643A All rights reserved Issued 12/98...
Page 59: Dimensions
3 x 400 V / 50 Hz System earth according to VDE 0141 Power output of complete 2,2 kW installation 4. Exhaust Air Data Fluidking 3000 m Pure gas dust content < 10 mg/m E 2001 Nordson Corporation Fluidking P/N 768643A All rights reserved Issued 12/98...

Nordson Fluidking Manual

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Summary of Contents for Nordson Fluidking

Page 6: Table Of Contents

Page 29: Operation Procedure

Page 31: Putting Into Operation

Page 32: Activation Of Supply Units

Page 33: Prepare Stand By Position

Page 35: Briefly: What's Important

Page 36: Colour Change Procedure

Page 37: Control Devices

Page 39: Maintenance

Page 41: Maintenance At Each Colour Change

Page 42: Weekly Maintenance / Jobs To Be Executed

Page 49: Introduction

Page 50: Spare Parts

Page 59: Dimensions

Nordson Fluidking Manual

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