fuji impulse V-300 Operating Instructions Manual

Tabletop vacuum sealer

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TABLETOP VACUUM SEALER

V-300 OPERATING

INSTRUCTIONS

4-23-18 Shonai Sakaemachi, Toyonaka, Osaka 561-0834, Japan

Tel: (81)-06-6335-1234, Fax: (81)-06-6335-5719

http://www.fujiimpulse.co.jp

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Page 1 TABLETOP VACUUM SEALER V-300 OPERATING INSTRUCTIONS 4-23-18 Shonai Sakaemachi, Toyonaka, Osaka 561-0834, Japan Tel: (81)-06-6335-1234, Fax: (81)-06-6335-5719 http://www.fujiimpulse.co.jp...
Page 2 V-300 series Operating Instructions...
Page 3 ABOUT INDICATIONS This manual uses the following warning system to alert the operator to possible danger. Warning labels are also attached to the body of the V-300. Be sure to observe these warnings and use sufficient care during operation. Caution...
Page 4: Table Of Contents
V-300 series Operating Instructions Index About V-300 ......................Page 3 １ Specifications ....................Page 3 ２ Accessory parts ....................Page 4 ３ Routine maintenance parts and replacement parts kit ........Page 4 ４ Heating method and film thickness for sealing ..........Page 5 ５ Place and content of caution/warning labels ........... Page 5 ６ Operating precautions ..................
Page 5: About V-300
V-300 series Operating Instructions ABOUT V-300 The model V-300 & V-300-10D vecuum sealer is provided with a vacuum pump for reducing the air in the pouch prior to sealing. Compared with conventional sealers, the additional function of removing air from the package can increase the life of foods and prevent oxidation of metal parts, as well as protecting parts against scratching cach other in the pouch.
Page 6: ２ Accessory Parts
1 pc 1 roll Silicone rubber 2 pcs 1 pc (12x310) Filter cartridge 3 pcs 2 pcs Sarcon sheet 2 pcs 1 pc (13x320) Caution V-300 and V-300-10D have different parts. When you order the parts, please specify the model.
Page 7: ４ Heating Method And Film Thickness For Sealing
The V-300 and V-300-10D can seal pouches of the following thicknesses. It cannot, however seal pouches thicker than that and may damage the unit should you attempt to do so.
Page 8: ６ Operating Precautions
V-300 series Operating Instructions ６ Operating precautions For safety operating Warning 1 In an emergency, unplug the power cord immediately This sealer incorporates a number of safety devices and is carefully designed to prevent fires or other malfunction. However, should all of...
Page 9: For Smooth Operation
V-300 series Operating Instructions Warning 7 Do not use the parts except those which are specified by our company. Please replace with the specified parts. Otherwise, we do not take any responsibility for the damage. Warning 8 If the power switch automatically turns to the OFF position and the machine shuts down, do not use the machine.
Page 10 V-300 series Operating Instructions 2 Allow sufficient cooling time Cooling temperature is important when using an impulse sealer. After the film is heated, the film must be cooled with the frame and pressure lever in the closed position. If cooling temperature is extremely lower, the working efficiency will come down.
Page 11: Other Safeguards
2 Impulse sealer Fuji Impulse sealers utilize an impulse heating system, meaning that the heater section does not become hot simply because the power has been turned on.
Page 12: ７ Description Of Parts And Their Functions
Terminal Adjustable for different types of Remove the terminal cover when films and film thicknesses. replacing heater element (V-300 only) Silicone rubber holding bracket Remove when glass cloth needs to be indexed or when replacing heating element Silicone sponge rubber...
Page 13: ８ How To Use Your Portable Vacuum Sealer Correctly
V-300 series Operating Instructions ８ How to use your portable vacuum sealer correctly Follow these instructions carefully when operating this machine. Setting up the machine Set the machine on a horizontal surface. Do not use machine in a location where it could tip over up or where...
Page 14 V-300 series Operating Instructions Adjust the seal setting with the impulse heat time control knob Adjust impulse heat time control knob in accordance with the material thickness. Please set the lowest temperature which can seal. Seal speed will increase and useless consumption of parts can be lost ●...
Page 15 V-300 series Operating Instructions Push vacuum pump start button When you push the vacuum start button, the pouch will start to collapse. This will occur for the amount of time set on the vacuum timer. If the air removal is not sufficient, push the vacuum pump start button again.
Page 16 V-300 series Operating Instructions Turn off the power switch Turn off the power switch once the sealing operation is complete. Power switch Push Pull out the power cord plug from the outlet if you do not intend to use the machine for an extended period of time.
Page 17: ９ When Air Flushing Is Desired
９ When air flushing is desired The V-300 not only removes air, but can flush it as well. It is as simple as reversing the air hose lines on the vacuum pump. The procedure for chaning the hose connections is detailed below.
Page 18: Changing Routine Maintenance Parts
V-300 series Operating Instructions 11 Changing routine maintenance parts. Sealing parts are composed of the following routine maintenance parts. If they are damager, proper replacement is important. Always unplug power plug before replacing any parts. There is a danger of Warning electrocution if conducted with the plug still inserted.
Page 19: Replacing Heating Element
V-300 series Operating Instructions 2 Replacing heating element Heating element are either sold by themselves (20pcs/set) or as a part of the spare parts replacement kit. Components of electrode If you lose screw C (M4x6), do not use longer Warning Electrode bracket screw as a substitue for it.
Page 20 V-300 series Operating Instructions Lower section 1 Remove the teflon glass cloth sheet (see to page 16) Teflon glass cloth sheet 2 Remove the glass tape which is on the Heating element upper side of heating element. Screw C 3 Loosen the terminal cover mounting screw and remove the terminal cover.
Page 21: Replacement Of Self Adhesive Sarcon Sheet And Self Adhesive Glass
4 Replace the Silicone rubber [Replace when] Silicon rubber is uneven, Sealing is dirty [Essential tools] Industry alcohol, Thinner 1 Object V-300-10D, remove the glass cloth tape, heating element and glass cloth tape (19mm width) according to the each instruction Pressure lever 2 Remove Silicone rubber, and wipe the...
Page 22: Cleaning Filter And Replacement Of Filter Cartridge
V-300 series Operating Instructions 5 Cleaning filter and replacement of filter cartridge [Replace when] When the filter cartridge is clogged [Essential tools] Spanner, Industry alcohol, Thinner The air filter is located in-between the nozzle and the vacuum pump, stores any foreign objects accidentally taken in though the nozzle in filter cup.
Page 23: Replacing The Nozzle
V-300 series Operating Instructions 6 Replacing the nozzle In case of severe blockage, remove and clean the nozzle as show below. Frame cover [Essential tools] Cross-point screwdriver 1 Remove the frame cover and table. Nozzle 2 Press down the floating pressure bar as far as it will go.
Page 24: Adjusting Sealing Pressure
V-300 series Operating Instructions 12 Adjusting sealing pressure The proper sealing pressure is different depending on the type of film used. Adjust sealing pressure for proper sealing. It is very dangerous to adjust the sealing pressure Warning with the power ON, as the microswitch may inadvertently be activated.
Page 25: Electrical Schematic
V-300 series Operating Instructions 13 Electrical schematic Electrical schematic V-300 (V-300R-35) Source Grey AC110V Grey AC220V Micro switch (Heating) Grey Power switch Grey Yellow White Black Triac Yellow Brown Micro switch (Blue for Brown White (Vacuum) double type) Black Black Grey...
Page 26: Common Problems And Solutions
Carefully follow the directions in the operating instructions when replacing parts. Please consult your dealer or Fuji Impulse if after referring to the chart, the problem cannot be resolved. Please refer any questions regarding replacement of parts not listed in the operating instructions or adjustment of such parts to your dealer or Fuji Impulse.
Page 27 V-300 series Operating Instructions Problem Possible cause Possible solution Clean nozzle tube, see the page 21 Vacuum nozzle clogged. Clean filter cartridge after removing Filter cartridge clogged. cartridge case. Pouch is wrinkled and air is leaking in. Pull both sides of the pouch tight, make sure the nozzle tip is as close to the product as possible during air removal.
Page 28 04803E V-300 EXPLODED VIEW V-300 55-a 59-b 59-a 55-b 59-c...
Page 29 V-300 V-300 EXPLODED VIEW ● When ordering parts, please designate parts number and product name ● Please designate model name and parts name when there is no parts number. ●共：this mark is for both V-300 and V-300-10D Number Part number...
Page 30 04813E V-300-10D EXPLODED VIEW V-300-10D 59-b 59-a 55-a 55-b 59-c...
Page 31 V-300-10D EXPLODED VIEW V-300-10D ● When ordering parts, please designate parts number and product name ● Please degnate model name and parts name when there is no parts number. ●共：This mark is for both V-300 and V-300-10D Number Parts number Parts name...
Page 32 Y6019 2004.05.20 V-300 series Operating Instructions...