Summary of Contents for IHI IHIMER CARRY 107
- Page 1 operation manual crawler compact dumper CARRY 107 • 107-E serial numbers from no.: CARRY 107 MC 0010 CARRY 107-E MC 0010 05/08 - R01 cod. 2050207020 ihimer.com...
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Page 3: Table Of Contents
CONTENTS 1 SAFETY INFORMATION ..................1 GENERAL ..........................1 USE OF THE MACHINE......................1 DRIVING SAFE........................1 CARRIER AND TRANSPORT....................2 PARKING..........................2 MAINTENANCE ........................3 SAFETY SIGNS AND LABELS....................4 2 INSTRUCTIONS FOR USE................. 5 MACHINE CONTROLS...................... - Page 4 CHECKS AND MAINTENANCE EVERY 50 HOURS............30 3.5.1CLEANING THE AIR FILTERING ELEMENT......................30 3.5.2FUEL TANK CLEANING AND DRAIN (DIESEL ENGINE)..................30 CHECKS AND MAINTENANCE EVERY 200 HOURS............30 3.6.1HYDRAULIC OIL REPLACEMENT.......................... 30 3.6.2CLEANING THE FUEL SEDIMENTOR (GASOLINE MOTOR)................30 3.6.3AIR FILTERING ELEMENT REPLACEMENT......................
- Page 5 SCHEDULED MAINTENANCE Correct maintenance is essential to warrant long life of the machine in peak conditions. This is why IHIMER has scheduled a series of checks and operations to be carried out c/o authorised service centres. WARNING: The scheduled Maintenance coupons are specified by the Manufacturer. The failure to perform them may invalidate the guarantee.
- Page 6 FOREWORD This manual provides all the procedures and instructions needed for correct operation, inspection and maintenance of the minidumper. The procedures are designed to provide the best performance, highest output and utmost safety. In order to obtain this, remember the rules below: •...
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Page 7: Safety Information
MINIDUMPER SAFETY CARRY 107 SAFETY INFORMATION 1.1 GENERAL 1. READ AND UNDERSTAND THE INSTRUCTIONS AND WARNINGS. This manual, plates and labels on the machine contain the necessary instructions for correct and safe operation. You should read and understand them first. Injury or death may result should you ignore them. Do not leave what you do not understand to chance, your distributor will be glad to let you have any information you may need. -
Page 8: Carrier And Transport
MINIDUMPER SAFETY CARRY 107 TRAVEL IN REVERSE, THE OPERATOR MUST ALWAYS BE ABOVE THE LOAD. CAUTION MAX. CLIMBABLE GRADIENT 20° - 34% CAUTION 11° - 20% MAX. CLIMBABLE GRADIENT WITH MAXIMUM LOAD NEVER STEER on a slope or on unstable ground. This could cause overturning of the machine. NEVER TRAVEL ACROSS A SLOPE. -
Page 9: Maintenance
MINIDUMPER SAFETY CARRY 107 1.6 MAINTENANCE 1. ROUTINE MAINTENANCE. I Maintenance work can be dangerous if it is not done with the due precautions. Personnel involved in this work should fully understand the hazards and follow suitable safety procedures. Before performing any maintenance or repair work, always consult the instruction manual. -
Page 10: Safety Signs And Labels
MINIDUMPER SAFETY CARRY 107 1.7 SAFETY SIGNS AND LABELS. On the machine there are various signs and labels that provide information on safety. Their collocation and corresponding description of danger is treated in this section. Be sure that all safety labels are legible. Clean and replace the illegible ones or the imagines not visible. Clean labels, by using a cloth with water and soap. -
Page 11: Instructions For Use
MINIDUMPER INSTRUCTIONS FOR USE CARRY 107 INSTRUCTIONS FOR USE. 2.1 MACHINE CONTROLS. > > >... -
Page 12: 1Machine Travel (Levers A And B)
MINIDUMPER INSTRUCTIONS FOR USE CARRY 107 Trasferimento 2.1.1 MACHINE TRAVEL (Levers A and B) in avanti LEVA "B" Move the lever of number’s setting of engine revolutions in the desired position. Check right and left travel levers as follows: LEVA "A" STRAIGHT TRAVEL. -
Page 13: 2Double Speed (Lever C)
MINIDUMPER INSTRUCTIONS FOR USE CARRY 107 2.1.2 DOUBLE SPEED (Lever C). LEVER "C" Double Single speed travel s peed Pull the lever backwards to move at single speed. Use single speed on rough Single ground or soft surfaces. Single speed is also recommended when loading and speed unloading the machine from carrier transport. -
Page 14: Use Of The Motor Engine
MINIDUMPER INSTRUCTIONS FOR USE CARRY 107 2.2 USE OF THE MOTOR ENGINE. CHECKS BEFORE STARTING THE ENGINE. Check the levels of the hydraulic oil, engine oil and fuel. For the checking methods, refer to the “Daily checks” section of this manual. This paragraph describes the basic manoeuvres for starting. -
Page 15: 3Starting Of Diesel Engine Motor
MINIDUMPER INSTRUCTIONS FOR USE CARRY 107 2.2.3 STARTING OF DIESEL ENGINE MOTOR. 1. Check that diesel cock, under the tank, is opened. 2. Put the accelerator lever (E) in the intermediate position. 3. Turn the key (I) in “ON” position. The indicators (N) “oil pression”... -
Page 16: Lifting The Machine
MINIDUMPER INSTRUCTIONS FOR USE CARRY 107 2.4 LIFTING THE MACHINE. WARNING • SE APPROPRIATE CABLES AND TOOLS FOR LIFTING IFTING CABLES MUST HAVE SUFFICIENT LENGTH TO AVOID CONTACT WITH THE MACHINE • SE HOISTING EQUIPMENT ABLE TO SUPPORT THE WEIGHT OF THE MACHINE •... -
Page 17: Attachments
MINIDUMPER INSTRUCTIONS FOR USE CARRY 107 2.6 ATTACHMENTS. BUCKET BUCKET WITH SHOWEL PLATFORM CONCRETE MIXER KIT WITH SHOWEL... -
Page 18: Accessories And Their Use
MINIDUMPER INSTRUCTIONS FOR USE CARRY 107 2.7 ACCESSORIES AND THEIR USE. 2.7.1 BUCKET. The 0.33 m bucket is the most suitable accessory for carrying debris, earth, sand, gravel, miscellaneous aggregates, conglomerates, concrete, lime and in any case all materials that may be used for site activities. The bucket can be combined with the self-loading shovel. -
Page 19: 4Concrete Mixer Kit
MINIDUMPER INSTRUCTIONS FOR USE CARRY 107 2.7.4 CONCRETE MIXER KIT. Concreting kit consists of a 250 lt. mixing vat, operated by an oleo dynamic motor. It is suitable to mix building conglomerate, concrete or lime; composite mould or similar in seedling nursery field; fodder and similar in agricultural field. -
Page 20: 8Grader Blade User Instructions (Optional Accessory)
MINIDUMPER INSTRUCTIONS FOR USE CARRY 107 2.7.8 GRADER BLADE USER INSTRUCTIONS (OPTIONAL ACCESSORY) • Make sure the blade is secured against the rocker by fitting the pins “B” into the holes “1”. Adjust the height of the blade with lever “F” (ref. § 2.1). •... -
Page 21: 10Instructions For Self-Loading Shovel Assembly. (Optional)
MINIDUMPER INSTRUCTIONS FOR USE CARRY 107 2.7.10 INSTRUCTIONS FOR SELF-LOADING SHOVEL ASSEMBLY. (OPTIONAL) L.1300 L.930 L.1500 L.1100 Fit the union tees (ref. A) on the cylinders. Right-hand cylinder with union on bottom connector, left-hand cylinder with union on top connector. Insert the steel bushings (ref. -
Page 22: 11Assembly Instructions For Concrete Mixing Kit Self-Loading Shovel. (Opt.)
MINIDUMPER INSTRUCTIONS FOR USE CARRY 107 2.7.11 ASSEMBLY INSTRUCTIONS FOR CONCRETE MIXING KIT SELF-LOADING SHOVEL. (OPT.) 1) Remove the protective cover from the concrete mixing kit control panel and disconnect the pipe "1" from the union tee. 2) Assemble the arm and cylinder on the concrete mixer frame using the special pins and screws. -
Page 23: 12Installing The Hi Flow Auxiliary Pto. (Optional Accessory)
MINIDUMPER INSTRUCTIONS FOR USE CARRY 107 2.7.12 INSTALLING THE HI FLOW AUXILIARY PTO. (OPTIONAL ACCESSORY) Remove the front housing on the bin side, and unscrew the oil filler cap to depressurise the hydraulic circuit (ref. chapter 3.7) Mount fittings 3 and 4 to the hydraulic junction 1. Fit the hydraulic junction to its mounting point with the bracket 2 and the provided bolts, washers and nuts. -
Page 24: Replacement Procedure Of Accessories
MINIDUMPER INSTRUCTIONS FOR USE CARRY 107 2.8 REPLACEMENT PROCEDURE OF ACCESSORIES. 2.8.1 PROCEDURE OF RELEASE-LINK-UP OF ACCESSORIES. WARNING IN ORDER TO AVOID ACCIDENTS, PARTICULARLY WHEN THERE ARE FORCED LOCKING, WE ADVISE TO USE THE KEY TO PROCEED WITH RELEASE – LINK-UP OF ACCESSORIES. The unhook of accessory can be done by means a supplied key. -
Page 25: 3Instructions For Lifting Of Bucket With Showel And Concrete - Mixer Kit
MINIDUMPER INSTRUCTIONS FOR USE CARRY 107 2.8.3 INSTRUCTIONS FOR LIFTING OF BUCKET WITH SHOWEL AND CONCRETE - MIXER KIT. USE STEEL CABLES WITH MINIMUM CAPACITY of 300Kg. BUCKET WITH SHOWEL TO LIFT THE BUCKET WITH SHOWEL, HOOK THE LIFTING CABLES AT POINTS “A”... -
Page 26: 4Instructions For Link-Up Accessory, By Using Lifting Jack
MINIDUMPER INSTRUCTIONS FOR USE CARRY 107 2.8.4 INSTRUCTIONS FOR LINK-UP ACCESSORY, BY USING LIFTING JACK. RAISE THE SHOVEL TO OVERTURN THE ACCESSORY THE END OF ITS STROKE AND DISCONNECT THE FLUID POWER PIPES THROUGH THE SPECIAL QUICK COUPLINGS. LOWER THE ACCESSORY COMPLETELY. -
Page 27: 5Instructions Of Relase Of Accessory, By Using Lifting Jack
MINIDUMPER INSTRUCTIONS FOR USE CARRY 107 2.8.5 INSTRUCTIONS OF RELASE OF ACCESSORY, BY USING LIFTING JACK. CAREFULLY APPROACH THE GANTRY RAISE THE BOOM FRAME KEEPING CENTRED WITH UNTIL COUPLING THE STRUCTURE. THE ACCESSORY. RAISE THE ACCESSORY MOVE BACKWARDS SLOWLY UNTIL TO RELEASE THE THE ACCESSORY RESTS ON RESTING PINS. -
Page 28: 6Instructions For Link-Up Concrete Mixer Kit, By Using Lifting Jack
MINIDUMPER INSTRUCTIONS FOR USE CARRY 107 2.8.6 INSTRUCTIONS FOR LINK-UP CONCRETE MIXER KIT, BY USING LIFTING JACK. RAISE THE SHOVEL TO THE RAISE THE ACCESSORY, RELEASE THE TWO PIPE END OF ITS STROKE. STOPPER BRACKETS FROM THE MACHINE FRAME AND LOWER THE ACCESSORY. DISCONNECT THE FLUID POWER POSITION THE LOWER THE... -
Page 29: 7Instructions Of Relase Of Concrete Mixer Kit, By Using Lifting Jack
MINIDUMPER INSTRUCTIONS FOR USE CARRY 107 2.8.7 INSTRUCTIONS OF RELASE OF CONCRETE MIXER KIT, BY USING LIFTING JACK. CAREFULLY APPROACH THE RAISE THE BOOM FRAME GANTRY KEEPING CENTRED UNTIL COUPLING WITH THE STRUCTURE. THE ACCESSORY. RAISE THE ACCESSORY MOVE BACKWARDS SLOWLY UNTIL TO RELEASE THE THE ACCESSORY RESTS ON RESTING PINS. -
Page 30: 8Removing The Grader Blade Kit
MINIDUMPER INSTRUCTIONS FOR USE CARRY 107 2.8.8 REMOVING THE GRADER BLADE KIT. POSITION THE MACHINE ON SOLID, FLAT TERRAIN AND RAISE POSIZIONARE LA MACCHINA SU TERRENO SOLIDO E PIANEGGIANTE. RELEASE THE TOOL LOCKING SYSTEM AND SLOWLY SGANCIARE IL SISTEMA DI BLOCCAGGIO DELL'ACCESSORIO E THE BLADE TO ITS MAXIMUM HEIGHT WITH LEVER “F”... -
Page 31: Precautions For Using Rubber Track Shoes
MINIDUMPER INSTRUCTIONS FOR USE CARRY 107 2.9 PRECAUTIONS FOR USING RUBBER TRACK SHOES. RUBBER TRACK SHOE STRUCTURE. WARNING F A CRACK IN THE RUBBER REACHES THE STEEL CORD IT MAY BE RUSTED AND CUT HEN ANY CRACK IS DETECTED REPAIR IT IMMEDIATELY WITH VULCANISER PRECAUTIONS FOR USE. -
Page 32: Maintenance
MINIDUMPER MAINTENANCE CARRY 107 MAINTENANCE. 3.1 MAINTENANCE INTERVALS. Check point Item When required Tracks Check and ad just tension Battery Cleaning and level check of electrolytic liquid Gears with greaser Grease lubrication Daily (every 8 hours of work) Engine Oil Check the oil level Hydraulic oil tank Check the hydraulic oil level... -
Page 33: When Required Maintenance And Checks
MINIDUMPER MAINTENANCE CARRY 107 3.3 WHEN REQUIRED MAINTENANCE AND CHECKS. 3.3.1 CHECKING THE TRACK TENSION. When the track or tracks rub heavily against the structure that carries the actual track, checking the tension is necessary. 3.3.2 TRACK TENSION ADJUSTMENT. Remove the protective cover (A) loosening the M8 screw, wipe off the protective grease, slacken the locknut (B) turning counter-clockwise, tighten the screw (C) until obtaining the required track tension. -
Page 34: 4Battery Maintenance
MINIDUMPER MAINTENANCE CARRY 107 3.3.4 BATTERY MAINTENANCE. WARNING • B ATTERY GIVE OFF FLAMMABLE FUMES THAT CAN EXPLODE • D O NOT SMOKE WHEN OBSERVING THE BATTERY ELECTROLYTE LEVELS • E LECTROLYTE IS AN ACID AND CAN CAUSE PERSONAL INJURY IF IT CONTACTS SKIN OR EYES •... -
Page 35: Daily Checks And Maintenance
MINIDUMPER MAINTENANCE CARRY 107 3.4 DAILY CHECKS AND MAINTENANCE. DANGER • C HECK OIL LEVEL WITH THE ENGINE OFF EVER CHECK THE OIL LEVEL WITH THE ENGINE RUNNING • T O AVOID ENGINE PROBLEMS NEVER EXCEED THE MAXIMUM OIL LEVEL XCESS OIL IN THE ENGINE CAN CAUSE SERIOUS DAMAGE TO IT •... -
Page 36: 4Walk-Around Inspection
MINIDUMPER MAINTENANCE CARRY 107 3.4.4 WALK-AROUND INSPECTION. 1. Inspect the operator’s compartment for cleanliness. Keep it clean 2. Check the correct tightening of the accessory coupling system. 3. Inspect the loose bolts. Tighten any loose bolts. Repair if necessary. 4. Inspect any cracks in cylinder mounting brackets. Repair if damaged. 5. -
Page 37: 3Air Filtering Element Replacement
MINIDUMPER MAINTENANCE CARRY 107 3.6.3 AIR FILTERING ELEMENT REPLACEMENT. Refer to the instructions of the engine handbook for air filtering element replacement operations. 3.6.4 HYDRAULIC SYSTEM STRAINER REPLACEMENT. The strainer is located under cylinder of lifting tool holder 1. Raise the tool holder and switch off the engine. 2. -
Page 38: Unusual Operating Conditions
MINIDUMPER MAINTENANCE CARRY 107 3.8 UNUSUAL OPERATING CONDITIONS. Special problems in maintenance and operation are caused by unusual conditions such as extremes in heat, cold and humidity, high altitude, salt water, and dusty or sandy work sites. When operating under such conditions, special precautions must be taken to prevent machine damage, minimize wear, and avoid component deterioration. - Page 39 MINIDUMPER MAINTENANCE CARRY 107 SANDY OR DUSTY WORK SITES. The presence of large amounts of sand or dust at the work site can contribute to accelerated component weather. Either substance win act as an abrasive when deposited on moving parts of the machine. This problem can be alleviated by increasing the schedule of lubrication and by servicing breathers and fillers at more frequent intervals.
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Page 40: Long Time Storage
MINIDUMPER MAINTENANCE CARRY 107 3.9 LONG TIME STORAGE. WARNING ARRY OUT THE OPERATIONS FOR LAYING UP THE ENGINE FOLLOWING THE INSTRUCTIONS GIVEN IN THE RELEVANT MANUALS F THE MACHINE IS STORED INDOORS GOOD VENTILATION IS RECOMMENDED TO PREVENT RUST Before long term storage, follow the procedure described below: •... -
Page 41: Trouble And Remedies
MINIDUMPER TROUBLE SHOOTING CARRY 107 TROUBLE AND REMEDIES. Note any occurrence unusual in normal machine operation during daily operations. For every fault detected, try to investigate the causes, and act promptly. If unusual occurrences are overlooked due to neglect, more serious problems may arise later. SYMPTOM PROBABLE CAUSE SOLUCTION... -
Page 42: Hydraulic System
MINIDUMPER HYDRAULIC SYSTEM DIAGRAM CARRY 107 HYDRAULIC SYSTEM. 5.1 TECHNICAL DATE. Hydraulic oil tank capacity 16 litres REF. DESCRIPTION PRESSURE Hydraulic oil system capacity 22 litres Kgf/cm Pump flow rate P1-P2-P3: 3x14 MR1 Main pump max. pressure valve P1 13,7 litres/min. -
Page 43: Hydraulic System Diagram - 5 Elements
MINIDUMPER HYDRAULIC SYSTEM DIAGRAM CARRY 107 5.3 HYDRAULIC SYSTEM DIAGRAM - 5 ELEMENTS. The 5-element control valve is used: In the version with fixed track, loading bucket, dumper or deck and with the TRACTION MOTORS possibility of installing the loader shovel or another attachment that needs power take- off. -
Page 44: Technical Date
MINIDUMPER SPECIFICATIONS CARRY 107 TECHNICAL DATE. 6.1 GENERAL SPECIFICATIONS. GENERAL MACHINE PERFORMANCE RATES Travel speed km / h 2,3-3,2 Gradeability 34% (20°) % (°Deg.) Gradeability with Kit-mixer % (°Deg.) 20% (11°) Capacity WEIGHT Operative weight Operational total weight is determinated by weight With petrol engine: base plus / extendible 430 / 480 of base version machine... -
Page 45: Level Of Exposure To Vibrations
MINIDUMPER SPECIFICATIONS CARRY 107 6.4 LEVEL OF EXPOSURE TO VIBRATIONS ( DIRECTIVE 2002/44/CE ) Unit Whole-body Hand / Arm Daily exposure action value m/sec² Daily exposure limit value m/sec² 1,15 Equivalent acceleration - For whole-body vibrations (Method of measurement according to ISO2631 ) GROUND ACTION CARGE... -
Page 46: Overall Dimensions
MINIDUMPER SPECIFICATIONS CARRY 107 6.5 OVERALL DIMENSIONS. BUCKET + SHOVEL CONCRETE MIXER + SHOVEL PLATFORM... - Page 48 Vers. 27 July 2009 IHIMER Spa 53037 San Gimignano - Loc. Cusona (SI) - Italy P.O.Box: 306 - 53036 Poggibonsi (SI) Phone: +39 0577 951 21 Fax: +39 0577 982 400 service Phone: +39 0577 951 21 Fax: +39 0577 951 203 info@ihimer.com | www.ihimer.com...