Gerriets TRUMPF 95 Operation Manual
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Gerriets TRUMPF 95 Operation Manual

Track system
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Technic
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Operation Manual
Track System TRUMPF 95

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Summary of Contents for Gerriets TRUMPF 95

  • Page 1 Technic Operation Manual Track System TRUMPF 95...

  • Page 2: Table Of Contents

    Qualification of operators Risk due to caustic fluids Maintenance System Modifications Risk due to hot surfaces Risk of slipping Safety Instructions Risk assessment for potential hazards in the event of intended Risk of falling objects TRUMPF 95 V 1.1 (June 2016)

  • Page 3: Introduction

    Wheels: on ball bearing 1.3 Operation Manual This operation manual is part of the TRUMPF 95 track system. It includes all neces- sary instructions to assemble and to operate the track system safely and to prevent accidents or damage. 1.4 Approved Use of System TRUMPF 95 is approved for supporting and moving curtains and light-weight scenery within the maximum load capacity of the track and the associated components.

  • Page 4: Load Capacity

    Introduction Operation Manual / TRUMPF 95 1.6 Load Capacity IMPORTANT When applying loads to the track system make sure under construction, suspension points and fixing elements are dimensioned correctly. Sometimes you need to apply additional safety or operation factors to the applied load (for example moving loads above persons).
  • Page 5 Introduction Operation Manual / TRUMPF 95 TRUMPF 95: Dimensioning TRUMPF 95 2-Wheel Runner = LW HD Runner = HD 108.1 G-TWIST: Ceiling Mounting Plate 2-Wheel Runner + Curtain Hook Ceiling Mounting Plate Direct track mounting 64.5 72.5 Side Cord Operation...

  • Page 6: Declaration Of Conformity

    The CE mark will be applied to the system. If you merely procure the system components from Gerriets GmbH in order to set up the system yourself, you are considered as the manufacturer according to the EU machinery directive (2006/42/EC).

  • Page 7: Safety Information

    The operating company (contractor) assumes the overall responsibility for the operation of the technical system. If the Trumpf 95 track system was installed by Gerriets GmbH you can assume that the system does not represent a source of avoidable hazards once it has been handed over to you.

  • Page 8: System Installation

    System Installation Operation Manual / TRUMPF 95 2.1 Qualification of the NOTE set-up personnel We recommend having the initial installation performed by expert personnel of the company Gerriets GmbH. If the installation is to be performed by your own personnel, make sure the installation is done only by qualified personnel who carefully observe the installation manual including its appendices.

  • Page 9: System Design

    Place the hanging points less than 100 mm away from the joints/splice points. Ensure that TRUMPF 95 is mounted to a stable structure. Plan the track configuration including the maximum weight load and define where accessory parts, such as hanging points or rope guides, are mounted in the top groove of the track.

  • Page 10: Mounting Of The Track

    Please consider the system parts mounting instructions in the following chapter. 2.3.1 TRUMPF 95: The following pages include drawings and descriptions of the TRUMPF 95 track system System Parts Mounting as well as mounting instructions and useful tips. Depending on which mounting nut you select, three load capacities are given.
  • Page 11 System Installation Operation Manual / TRUMPF 95 2.3.1 TRUMPF 95: System Parts Mounting Joint Pin • Ø 2,5 mm x 20 mm. For precise track section connection (included in standard delivery). Track sections are centered by 2 joint pins and friction-locked connected with a track splice.
  • Page 12 With hole to attach the curtain camlock nut mounted. • Weight: 130 g. Art-No 3115 0011 G-TWIST Ceiling Mount Bracket • For ceiling/surface mounting of TRUMPF 95 track. • With two slots for 6 mm screws. Art.-No. Colour Weight g/piece...
  • Page 13 System Installation Operation Manual / TRUMPF 95 2.3.1 TRUMPF 95: System Parts Mounting Ceiling Installation Ceiling Installation Expansion anchor + screw Wood screws 5 x 40 Installation using G-TWIST ceiling bracket (do not place more than 4“ / 10 cm from track splice)

  • Page 14: Walk-Along System

    System Installation Operation Manual / TRUMPF 95 2.3.1 TRUMPF 95: Walk-Along Track / Overview Walk-Along Track Track system without motor operation. Manual opening and closing of the curtain. The basic track system to move a curtain/scenery along a track. Mounting Considerations Please note height measurements of all components for system design and installation.
  • Page 15 System Installation Operation Manual / TRUMPF 95 3100 0061 3100 0031 Laufwagen HD mit Über- 4-Rad-Laufwagen / Chariot zugbügel / Conducteur HD double / 4-Wheel Runner avec patte de croisement / HD Runner with overlap Vorderansicht / Vue en coupe / End View...
  • Page 16 System Installation Operation Manual / TRUMPF 95 2.3.1 TRUMPF 95: Walk-Along Track / System Parts Mounting 4-Wheel Runner Curtain attachment via tie line, carabiners up to 60/6, shackles or curtain hooks. • Load capacity: 20 kg. • Weight: 110 g.
  • Page 17 System Installation Operation Manual / TRUMPF 95 2.3.1 TRUMPF 95: Walk-Along Track / System Parts Mounting Hook Clamp, Direct With attachment kit for direct track mounting (camlock nut and M8 bolt). • For pipe battens installation, pipe Ø 48 mm to Ø 60 mm.
  • Page 18 System Installation Operation Manual / TRUMPF 95 2.3.1 TRUMPF 95: Walk-Along Track / HD Carrier Options Wall Mount Bracket 380 * * Mount the wall mount bracket See 3100 8061, but arm length 380 mm. securely to the wall with 2 •...
  • Page 19 System Installation Operation Manual / TRUMPF 95 2.3.1 TRUMPF 95: Cord Operation / Accessories Return Pulley Returns rope at the end of the track. Mounted via two camlock nuts (standard delivery) • For use with rope up to Ø 8 mm.

  • Page 20: Side Cord Operation

    System Installation Operation Manual / TRUMPF 95 2.3.1 TRUMPF 95: Side Cord Operation / Overview Side Cord Operation Side cord operation is suitable for low clearance applications. Side cord operation systems are lower and narrower than top cord systems. Side cord operation is a basic cord guide system that is economical and easy to install.
  • Page 21 System Installation Operation Manual / TRUMPF 95 3115 0041 Ableitrolle / Poulie de tirage / Head Pulley 4104 1182 Polyesterseil Ø 8 mm / Drisse polyester Ø 8 mm / Polyester Rope Ø 8 mm 3115 8041 3100 7071 Schienenabhängung,...
  • Page 22 System Installation Operation Manual / TRUMPF 95 2.3.1 TRUMPF 95: Side Cord Operation / System Parts Mounting HD Master Runner, Side Cord Curtain attachment via tie line, carabiners up to 60/6, shackles or curtain hooks. • Load capacity: 35 kg.* •...
  • Page 23 System Installation Operation Manual / TRUMPF 95 2.3.1 TRUMPF 95: Side Cord Operation / System Parts Mounting...

  • Page 24: Top Cord Operation

    System Installation Operation Manual / TRUMPF 95 2.3 TRUMPF 95: Top Cord Operation / System Parts Mounting Top Cord Operation For straight and curved track systems of any length. Rope moves along the top side of the track. No cord sag.
  • Page 25 System Installation Operation Manual / TRUMPF 95 3115 0041 Ableitrolle / Poulie de tirage / Head Pulley 4104 1182 Polyesterseil Ø 8 mm / Drisse polyester Ø 8 mm / Polyester Rope Ø 8 mm 3115 3031 3115 3021 3115 3041 Seilführung, gerade Schie-...
  • Page 26 • Weight: 1.175 g. Art-No 3115 3015 NOTE All master runners and carriers also available with scenery carrier bottom part (see TECHNIC manual or go to www.gerriets .com). For assembly instructions see article no. 3100 0101. Top Cord Alignment Guide •...
  • Page 27 System Installation Operation Manual / TRUMPF 95 2.3.1 TRUMPF 95: Top Cord Operation / System Parts Mounting Top Cord Track Suspension Bracket When mounting the suspension • With hole to accept M12 bolt or hook clamp (3100 8011). brackets, ensure that the rope •...
  • Page 28 System Installation Operation Manual / TRUMPF 95 2.3.1 TRUMPF 95: Double Top Cord Operation / Overview Description of the Cord Operation see page 30. 3115 0091 3115 0011 Nutenstein (nicht sichtbar) / Schienenverbinder (nicht Ecrou autoblocant sichtbar) / Raccord de rail...
  • Page 29 System Installation Operation Manual / TRUMPF 95 3115 8051 3115 5021 3115 5041 Schienenabhängung für Seilführung, gebogene Ableitrolle / Poulie de tirage doppelte, obenliegende Schiene / Guidage de drisse - vers le bas / Head Pulley, Seilführung / Entretoise - section cintrée / Double Top...

  • Page 30: Double Top Cord Operation

    System Installation Operation Manual / TRUMPF 95 2.3.1 TRUMPF 95: Double Top Cord Operation / Overview Double Top Cord Operation A further development of the top cord system. Geschwindigkeit 1 Speed 1 Two independently operating cord systems move two master...
  • Page 31 System Installation Operation Manual / TRUMPF 95 2.3.1 TRUMPF 95: Double Top Cord Operation / System Parts Mounting HD Master Runner with Top Cord Rope Attachment See 3115 3011, but rope attachment for double top cord operation. • Weight: 886 g.

  • Page 32: Motors

    System Installation Operation Manual / TRUMPF 95 2.3.1 TRUMPF 95: Double Top Cord Operation / System Parts Mounting Double Top Cord Guide, Curved Sections • Guides operating and returning cords. • With camlock nut. • For use with rope up to Ø 8 mm.
  • Page 33 System Installation Operation Manual / TRUMPF 95 2.3.1 TRUMPF 95: Manual System Operation: Components and Accessories Self Tensioning Floor Pulley • With Ø 10m mm holes for bolting to floor. • For use with rope up to Ø 8 mm.
  • Page 34 System Installation Operation Manual / TRUMPF 95 2.3.1 TRUMPF 95: Motor Operation For installation and operation see the corresponding motor operation manual. TRAC-DRIVE Motor TD 12 • 2-grooved pulley. • Automatic rope tensioning. • Different speeds and control functions available.

  • Page 35: Rope Attachment

    NOTE The different cord guide systems are illustrated in the chapter 2.3.1 “TRUMPF 95: System Parts Mounting”. For information on how to place the cord when you use a TRAC DRIVE for operation, please consult the operation manual of the TRAC DRIVE.

  • Page 36: Curtain Attachment

    • Repeat the test after removing the cause of the collision. 2.3.6 Motor Installation IMPORTANT If a motor drive is part of your TRUMPF 95 track system, the installation of the track system and all components must be done by a licensed electrician. 2.3.7 Initial start-up WICHTIG •...

  • Page 37: System Operation

    3.4 System Modifications IMPORTANT • In general modifications or conversions of the Trumpf 95 system or its individual components are not allowed. Exceptions require formal approval of Gerriets GmbH. • Only use original spare parts from Gerriets.

  • Page 38: Safety Instructions

    Safety Instructions Operation Manual / TRUMPF 95 4.1 Risk assessment for potential Residual risks cannot be completely ruled out even if the system is used as intended hazards in the event of intended and subjected to maintenance and servicing. Observe in particular the following risks:...
  • Page 39 Operation Manual / TRUMPF 95 Business hours Monday - Thursday: 08.00 - 12.00 Uhr 13.00 - 17.00 Uhr Friday: 08.00 - 12.00 Uhr 13.00 - 15.30 Uhr You can reach us at the phone Monday to Thursday from 08:00 a.m. - 06:00 p.m., on Friday from 08:00 a.m.
  • Page 40 +31 20 40 82 662 +35 92 868 71 16 www.gerriets.com info@gerriets.nl info@gerriets.bg www.gerriets.nl www.gerriets.bg Gerriets S. A. R. L. Rue du Pourquoi Pas Gerriets Italia Gerriets Korea Co., Ltd. FR-68600 Volgelsheim Risam for show 22-12, Ogab-gil 192beon-gil, +33 3 89 22 70 22...

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