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Conductix-Wampfler LASSTEC 0521 Operating Instructions Manual

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Operating Instructions
LASSTEC
Weighing System 0521
Order Number:
0521xx-....
BAL0521-0001-EN
www.conductix.com
translated document
page 1 of 123

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  • Page 1 Operating Instructions LASSTEC Weighing System 0521 Order Number: 0521xx-…. BAL0521-0001-EN www.conductix.com translated document page 1 of 123...

  • Page 2: Table Of Contents

    Operating Instructions LASSTEC Weighing System 0521 Contents 1 General Notes ......................................6 Information about this Document ............................6 Limitation of Liability ................................6 Copyright ....................................6 Spare Parts ................................... 7 Material Defects ..................................7 Technical Support ................................. 7 2 Safety Instructions ....................................8 Explanation of the Symbols ..............................
  • Page 3 Operating Instructions LASSTEC Weighing System 0521 5.3.2 Program Start ..................................18 5.3.3 Interrogator Connection Manager ............................18 5.3.4 Communication Parameters ............................... 20 5.3.5 Password and Accessing restricted Sections ........................22 5.3.5.1 The first Access/Password Change ............................ 22 5.3.5.2 Entering Password to access restricted Sections ....................... 24 5.3.6 Start Menu ..................................
  • Page 4 Operating Instructions LASSTEC Weighing System 0521 5.3.8.3.1.2 Twistlock ................................63 5.3.8.3.1.3 Container counter ............................64 5.3.8.3.2 Over-Eccentricities ................................65 5.3.8.3.2.1 X and Y over-eccentricity Thresholds ......................65 5.3.8.3.3 Snag Load Detection ................................67 5.3.8.3.3.1 Global Threshold ............................. 67 5.3.8.3.3.2 Start Threshold ..............................68 5.3.8.3.4 Dragging Detection ................................
  • Page 5 Operating Instructions LASSTEC Weighing System 0521 6.2.8.2 Counters ................................... 106 6.2.8.3 Reset counters ................................. 107 6.2.8.4 TCP/IP server configuration ............................. 108 6.2.8.5 TCP/IP HMI configuration ..............................109 6.2.9 Advanced configuration ..............................109 6.2.10 About ....................................110 6.2.11 Historical ................................... 111 6.2.12 Common visualisation elements ............................

  • Page 6: General Notes

    Operating Instructions LASSTEC Weighing System 0521 1 General Notes 1.1 Information about this Document This operating instructions allow the safe and efficient handling of the equipment. Moreover, you have to observe the local accident prevention guidelines and the general regulations for the application of the equipment. Illustrations in this documentation are for basic comprehension and can deviate from the real design of the equipment.

  • Page 7: Spare Parts

    The regulations about material defects are listed in the general terms and conditions of business. 1.6 Technical Support For technical support please contact our staff from the Customer Support Department. Conductix-Wampfler GmbH Phone: +49 ( 0) 7621 662-0 Rheinstrasse 27 + 33...

  • Page 8: Safety Instructions

    Operating Instructions LASSTEC Weighing System 0521 2 Safety Instructions 2.1 Explanation of the Symbols Refers to an imminent danger, which might cause deathly or serious injuries if not avoided. DANGER! Refers to a possibly dangerous situation, which might cause deathly or serious injuries if not avoided. WARNING! Indicates a possibly hazardous situation, which if not avoided, may result in moderate or minor injury and property damage.

  • Page 9: Personal Requisition

    Operating Instructions LASSTEC Weighing System 0521 2.2 Personal Requisition 2.2.1 Qualification Risk of injury in case of insufficient qualification! Incorrect handling can cause serious injuries to persons and heavy damage to property. Therefore: WARNING! All activities must be carried out by qualified staff! ...

  • Page 10: Equipment Security

    Operating Instructions LASSTEC Weighing System 0521 2.3 Equipment Security The equipment has been exclusively designed and constructed for the intended purpose. Danger caused by application not in accordance with regulations! Each application of the equipment not in accordance with and/or different from the regulations can result in dangerous situations.

  • Page 11: Behaviour In Case Of Accidents And Disturbances

    Operating Instructions LASSTEC Weighing System 0521 2.5 Behaviour in Case of Accidents and Disturbances Measures to be taken in case of accidents: Start with first aid measures.  Bring the people out of the danger zone.  Inform responsible persons on the site of operation. ...
  • Page 12 Operating Instructions LASSTEC Weighing System 0521 Bottom view: Connection plate: BAL0521-0001-EN www.conductix.com translated document page 12 of 123...

  • Page 13: Hmi In Crane Cabin

    Operating Instructions LASSTEC Weighing System 0521 3.2.2 HMI in Crane Cabin Display mount set Image source: IFM electronic (CR1081) Display Image source: IFM electronic (CR1081) BAL0521-0001-EN www.conductix.com translated document page 13 of 123...

  • Page 14: Sensors Glued In Twistlock

    Operating Instructions LASSTEC Weighing System 0521 3.2.3 Sensors glued in Twistlock Depending on the Twistlock and spreader manufacturer, the form and dimensions of the Twistlock may change. The pictures shown here are for illustrative purposes only and do not reflect the parts installed in your system. The Length L of the Sensor can, depending on the Twistlock type vary between 208 mm and 270 mm.

  • Page 15: Description Of The Functional Principle

    Operating Instructions LASSTEC Weighing System 0521 4 Description of the functional Principle Lasstec uses Fibre Bragg Grating (FBG) sensors. These sensors consist of an optical fibre in which two FBG are integrated. When Light is sent through the optical fibre a certain wavelength is always reflected by the FBGs and is detected by the interrogator. When bonded into a Twistlock, one of the FBGs changes it length according to the elongation of the cylindrical part of the Twistlock.

  • Page 16: Configuration Of The Interrogator

    Operating Instructions LASSTEC Weighing System 0521 It should be emphasized that the full scale (or the span) of the sensor output signal does not begin at zero. LASSTEC fibre-optic sensors always indicate a value for the reflected wavelength. A weighing cycle begins with the applied “lock” signal, the interrogator measures the Bragg wavelength off all connected Twistlocks and stores them as reference.

  • Page 17: Installation Instruction

    Operating Instructions LASSTEC Weighing System 0521 5.1.2.2 Installation Instruction The following instructions are based on the NVISA runtime xxx. Download the appropriate installation file (if not already done) from the official National Instruments website. Execute the installation file. Follow the instructions until the installation is complete. 5.2 LASSTEC Interrogator Configuration Software The LASSTEC Configuration Software does not require an installation to work but there are a few instructions to follow.

  • Page 18: User Guide

    Operating Instructions LASSTEC Weighing System 0521 5.3 User Guide 5.3.1 Connecting the Interrogator To configure an interrogator with the LASSTEC Configuration Software, the interrogator must be connected to a computer equipped with the software by an RS-232 to USB adapter. 5.3.2 Program Start To start the program, perform a double right click on its icon.
  • Page 19 Operating Instructions LASSTEC Weighing System 0521 ① Go On LINE: Clicking “Go ON LINE” establishes the communication between the interrogator and the computer. “Communication Parameters” have to be defined first. ② Go OFF LINE: Clicking “Go OFF LINE” closes down the communication if it has been established before. ③...

  • Page 20: Communication Parameters

    Operating Instructions LASSTEC Weighing System 0521 5.3.4 Communication Parameters In the “Communication Parameters” window, you can define the settings for the communication between the software and the interrogator. ① Computer Used Com port: Shows the selected serial port of your computer which will be used by the software for communicating with the interrogator. All available ports are listed here.
  • Page 21 Operating Instructions LASSTEC Weighing System 0521 ③ Timeout [ms]: There you can define the timeout after which, in case of a communication issue the communication is aborted and a failure message is displayed in order to not compromise the data stores in the interrogator. By default, this value is set to 2000 [ms}. In case of a poor connection due to a known reason (long cable), increase this value.

  • Page 22: Password And Accessing Restricted Sections

    Operating Instructions LASSTEC Weighing System 0521 ⑨ Type of System: When the communication with the interrogator is established the software, itself recognises the system type. But when the OFF LINE mode is activated this option gets available so that the user can define the system type itself. The system type spreader is selected by default.
  • Page 23 Clicking on CANCEL aborts the process. The password won’t be changed. ⑤ Clicking on OK confirms your entry and changes the password. Your password is strictly personal! Do not share it! Please note that Conductix-Wampfler cannot recover it if you forget it. CAUTION! BAL0521-0001-EN www.conductix.com translated document...

  • Page 24: Entering Password To Access Restricted Sections

    Operating Instructions LASSTEC Weighing System 0521 5.3.5.2 Entering Password to access restricted Sections ① There you enter your password. ② Change my password: Clicking on Change my password leads you to the Password modification Window. There you can change the password. ③...

  • Page 25: Start Menu

    Operating Instructions LASSTEC Weighing System 0521 5.3.6 Start Menu ① OFF LINE / ON LINE: This shows the communication status between interrogator and computer. ON LINE: Communication between interrogator and computer is established. OFF LINE: Communication between interrogator and computer is NOT established. The system is in OFF LINE mode. Clicking on it leads you to the Interrogator connection manager window.

  • Page 26: Display State Of Lasstec System

    Operating Instructions LASSTEC Weighing System 0521 ⑥ EXIT: Clicking on it closes the application. 5.3.7 Display State of LASSTEC System By clicking “Display state of LASSTEC System” you get to the System status window. This program window has several tabs: STATUS ...

  • Page 27: Recording Management

    Operating Instructions LASSTEC Weighing System 0521 You will find a more specific variable description in chapter 7. ADVICE! 5.3.7.1 Recording Management When recording the software reads all important variables out of the interrogator and stores it in a .csv on the computer. This can make trouble shooting easier.

  • Page 28: Advanced Parameters

    Operating Instructions LASSTEC Weighing System 0521 5.3.7.2 Advanced Parameters By clicking on Advanced parameters you are asked to enter your password to access the Advanced parameters window. There is one tag for the parameters of each sensor (the software automatically recognises if it is a Single or Twin configuration and adapts the number of sensor tabs accordingly).

  • Page 29: Thresholds Tab

    Operating Instructions LASSTEC Weighing System 0521 5.3.7.2.2 Thresholds tab ② The Thresholds tab consists also of several tab which are explained below. 5.3.7.2.2.1 Container Overload sub tab ① overload enabled Indicates if the function is active or not overload enabled by costumer Indicates if the function is active by the costumer or not overload enabled Indicates if the function is active or not...

  • Page 30: Eccentricity Sub Tab

    Operating Instructions LASSTEC Weighing System 0521 Displays the threshold of the 1 overload for when the spreader is in 40ft telescopic 40ft telescopic position position. Displays the threshold of the 1 overload for when the spreader is in 45ft telescopic 45ft telescopic position position.

  • Page 31: Twistlock Load & Overload Sub Tab

    Operating Instructions LASSTEC Weighing System 0521 5.3.7.2.2.3 Twistlock Load & Overload Sub Tab ③ Function enable Indicates if the function is active or not Customer function enable Indicates if the function is active by the costumer or not Minimum alarm time for eccentricity Minimum time for which the alarm remains active alarm [s] Threshold of load...

  • Page 32: Not Carrying Sub Tab

    Operating Instructions LASSTEC Weighing System 0521 5.3.7.2.2.6 Not carrying Sub Tab ⑥ Function enable Indicates if the function is active or not. Customer function enable Indicates if the function is active by the costumer or not. Timer after container weight detection [s] Twistlock weight [Ton] Configuration parameters for the not carrying function.

  • Page 33: Adc Vref Tab

    Operating Instructions LASSTEC Weighing System 0521 5.3.7.2.3.3 ADC Vref Tab 2.5 V reference [Volt] Displays the reference values of the interrogator Ground reference [Volt] 5.3.7.2.3.4 Functions Sub Tab Displays which function of the interrogator is activated. 5.3.7.2.3.5 Communication Sub Tab Displays the speed and the slave address of the interrogator for the used communication type.

  • Page 34: Configure The Lasstec System Authorized Persons Only

    Operating Instructions LASSTEC Weighing System 0521 5.3.8 Configure the LASSTEC System Authorized Persons Only This chapter of the software is for authorized persons only in order to take care of the initial installation, calibration and maintenance. It is secured with a password. DANGER! BAL0521-0001-EN www.conductix.com...

  • Page 35: Communication

    Operating Instructions LASSTEC Weighing System 0521 5.3.8.1 Communication This chapter is meant to modify the Modbus / CanOpen communication parameters of the interrogator. The default setting is CanOpen as it is used by the Lasstec monitor. Do not change the factory settings! Changes to these settings can lead to malfunctions of the communication CAUTION! ①...

  • Page 36: Calibration

     This part of the software is for authorized persons only! If the calibration is not done correctly, the system will not work properly. Conductix-Wampfler will not be responsible for system malfunctioning if the calibration is not CAUTION! correctly done.

  • Page 37: Sensor Calibration

    Operating Instructions LASSTEC Weighing System 0521 5.3.8.2.1 Sensor Calibration When calibrating with the Sensor Calibration method, each Twistlock will be affected individually. For each Twistlock with sensor you will have to specify the according sensor coefficient, the Twistlock diameter and the Young’s modulus of the Twistlock steel. Then click on Calibrate the Twistlock and the Software will automatically calculate the overall Twistlock coefficient and store it in the interrogator.
  • Page 38 ② Sensor coefficient. There you can enter the coefficient of the sensor. It has been determined by the sensor manufacturer and can be provided by Conductix-Wampfler if needed. ③ Twistlock diameter. There you can specify the diameter [mm] of the Twistlock.

  • Page 39: Advanced Calibration

    Operating Instructions LASSTEC Weighing System 0521 ⑦ Calibrate the Twistlock. Once all the previous points have been edited, you can calibrate by clicking on Calibrate the Twistlock. The software then determines the overall Twistlock coefficient based on the entered values and stores it in the interrogator. The calculated coefficient is then displayed as Twistlock coefficient.

  • Page 40: Calibration Per Twistlock

    Operating Instructions LASSTEC Weighing System 0521 ③ Kp/Kt coefficient – Desired Value Here you enter the new value of the Kp/Kt coefficient. ④ K coefficient – Current Value Displays the current value of the K coefficient stored in the interrogator. ⑤...
  • Page 41 Twistlock. The Twistlock may only be pulled down straight downwards. Observe the safety regulation of your lifting device on which the Lasstec weighing system is installed. Conductix-Wampfler will not be responsible for system malfunctioning if the calibration is DANGER! not correctly done.

  • Page 42: Calibration Per Twistlock - Step By Step Explanation

    Operating Instructions LASSTEC Weighing System 0521 5.3.8.2.3.1 Calibration per Twistlock – Step by Step Explanation Attach the test weight to the Twistlock you want to calibrate as described above. Do not lift the test weight up now. When clicking on Calibration per Twistlock an instruction window will appear. After reading these instructions carefully click on Continue BAL0521-0001-EN www.conductix.com...
  • Page 43 Operating Instructions LASSTEC Weighing System 0521 You are asked which Twistlock you want to calibrate. Select the according Twistlock and confirm with OK. The system is then waiting for the Twistlock to be locked. BAL0521-0001-EN www.conductix.com translated document page 43 of 123...
  • Page 44 Operating Instructions LASSTEC Weighing System 0521 Lift the test weight up and once the indication of the Measured weight [TON] is stable (no variation greater than ± 300 Kg), click on Once the Twistlocks are locked a small information window appears informing you about the next step. Confirm it by clicking on OK. The weight is lifted up - Next step.
  • Page 45 Operating Instructions LASSTEC Weighing System 0521 The System processes the measured weights in order to get a stable, more accurate value. Once this acquisition is done you’re informed about the processed value through an information window and are asked to confirm it. If the deviations are too large, click on No, it’s very different.
  • Page 46 Operating Instructions LASSTEC Weighing System 0521 BAL0521-0001-EN www.conductix.com translated document page 46 of 123...
  • Page 47 Operating Instructions LASSTEC Weighing System 0521 BAL0521-0001-EN www.conductix.com translated document page 47 of 123...
  • Page 48 Operating Instructions LASSTEC Weighing System 0521 After all three Registered weight of the calibration [TON] have been measured and confirmed, you are asked to enter the actual true weight of the test weight in the bottom left corner of the window. The Calibrate button appears in the bottom right corner of the program window.
  • Page 49 Operating Instructions LASSTEC Weighing System 0521 If the three measured values for the Registered weight of the calibration [TON] are consistent, the calibration is confirmed by an information message which you have to confirm. The selected Twistlock is now calibrated. You will have to repeat this procedure with all remaining Twistlocks.
  • Page 50 Operating Instructions LASSTEC Weighing System 0521 8.1. If the three measured values for the Registered weight of the calibration [TON] are not consistent you will get an error message and the calibration is aborted. You will have to repeat step 4 to 9 BAL0521-0001-EN www.conductix.com translated document...

  • Page 51: Container Adjustment

    The total mass of the container must be known as exact as possible. To achieve the Observe the safety regulation of your lifting device on which the Lasstec weighing system is installed! Conductix-Wampfler will not be responsible for system malfunctioning if the calibration DANGER! is not correctly done.
  • Page 52 Operating Instructions LASSTEC Weighing System 0521 ① Instruction section. In this area, instruction are displayed which must be followed. ②&③ Displays the status of the incoming lock / unlock signal of the crane. ④ Displays the measured weight without post-processing. ⑤...

  • Page 53: Step By Step Guide

    Operating Instructions LASSTEC Weighing System 0521 5.3.8.2.4.1 Step by Step Guide When selecting Container Adjustment as calibration method and using a twin system you’re asked to select the spreader where the test weight is going to be lifted with. An instruction message is displayed. You have to click on Continue start witch the calibration process. BAL0521-0001-EN www.conductix.com translated document...
  • Page 54 Operating Instructions LASSTEC Weighing System 0521 In the Instruction section you’re informed that the system is waiting for the lock signal. Lock the Twistlocks. An information message confirms the incoming lock signal.  Click on OK.  BAL0521-0001-EN www.conductix.com translated document page 54 of 123...
  • Page 55 Operating Instructions LASSTEC Weighing System 0521 OK. Lift the test weight up and once the indication of the Measured weight [TON] is stable (no variation greater than ± 300 Once the Twistlocks are locked, a small information window appears informing you about the next step. Confirm it by clicking on Kg), click on The weight is lifted up - Next step.
  • Page 56 Operating Instructions LASSTEC Weighing System 0521 The System processes the measured weights in order to get a stable, more accurate value. Once this acquisition is done you’re informed about the processed value through an information window and are asked to confirm it. If the deviations are too large, click on No, it’s very different.
  • Page 57 Operating Instructions LASSTEC Weighing System 0521 You’re than informed about the successful measurement of the first of three calibration values for the calibration of your selected Twistlock and have to confirm it. Put the test weight down, unlock the Twistlock and repeat step 3 to 5 two more times until the three values for the Registered weight of the calibration [TON] are displayed.
  • Page 58 Operating Instructions LASSTEC Weighing System 0521 Once you’ve performed the three measurements are done you are asked to enter the actual weight of the container. Then click on the calibrate button. If the three measured values for the Registered weight of the calibration [TON] are consistent, the calibration is confirmed by an information message which you have to confirm.

  • Page 59: Temperature Calibration

    Operating Instructions LASSTEC Weighing System 0521 5.3.8.2.5 Temperature Calibration The temperature calibration enables the temperature measurement for the Twistlocks. Each Twistlock has to be calibrated individually. In order to carry out the temperature calibration, the current temperature of the Twistlocks must be known. An infrared thermometer is suitable for this purpose.
  • Page 60 Operating Instructions LASSTEC Weighing System 0521 You are than asked to look the Twistlock. Once it is locked, the system performs the required measurements. It can take up to 2 minutes. You are than asked to enter the actual temperature of the Twistlock which you have to measure manually and click on Calibrate. Based on the previous measurements and the entered temperature, the software calculates the corresponding temperature coefficient.

  • Page 61: Thresholds Adjustment

    Operating Instructions LASSTEC Weighing System 0521 The calibration of the first Twistlock is accomplished. Repeat these steps for the remaining Twistlock. 5.3.8.3 Thresholds Adjustment BAL0521-0001-EN www.conductix.com translated document page 61 of 123...

  • Page 62: Load & Overload

    The Lasstec Overload, eccentricity, snag load, dragging and not carrying detection are to be used only as an informative function and in no case as a security-relevant function. Conductix-Wampfler is not to be held responsible for injuries or damage caused by an un-triggered or disregarded alarm.

  • Page 63: Single Tab

    Operating Instructions LASSTEC Weighing System 0521 5.3.8.3.1.1 Single Tab In this chapter you can modify the threshold values for the 1 and 2 overload alarm depending on the spreader size. When a telescopic spreader with different load capacities, depending on its position is used you can define a threshold for both overload alarms, for each position.

  • Page 64: Container Counter

    Operating Instructions LASSTEC Weighing System 0521 5.3.8.3.1.3 Container counter This chapter is meant to reset the Overload counter for the container weighing as well as the Cycle counter for the number of container handled by clicking on the corresponding reset button and confirming by clicking on Overwrite the current Values. BAL0521-0001-EN www.conductix.com translated document...

  • Page 65: Over-Eccentricities

    Over-Eccentricities The Lasstec Over-Eccentricities detection is to be used only as an informative function and in no case as a security-relevant function. Conductix-Wampfler is not to be held responsible for injuries or damage caused by an un-triggered or disregarded alarm.
  • Page 66 Operating Instructions LASSTEC Weighing System 0521 It is interpreted as follows: For a fictive container weight of 0 to 5 ton, the eccentricity can reach 100 % without generating an alarm. For a container weight of 40 ton, the eccentricity can reach 10% before an alarm is generated and for a fictive container weight of 100 ton the eccentricity can reach 10% before an alarm is generated.

  • Page 67: Snag Load Detection

    The Lasstec Snag load detection is to be used only as an informative function and in no case as a security-relevant function. Conductix-Wampfler is not to be held responsible for injuries or damage caused by an un-triggered or disregarded alarm.

  • Page 68: Start Threshold

    Dragging Detection The Lasstec Dragging detection is to be used only as an informative function and in no case as a security-relevant function. Conductix-Wampfler is not to be held responsible for injuries or damage caused by an un-triggered or disregarded alarm.

  • Page 69: Not Carrying Detection

    The Lasstec Not carrying detection is to be used only as an informative function and in no case as a security-relevant function. Conductix-Wampfler is not to be held responsible for injuries or damage caused by an un-triggered or disregarded alarm.

  • Page 70: Date And Time Setting

    Operating Instructions LASSTEC Weighing System 0521 5.3.8.4 Date and Time setting In this chapter you can define the internal time of the interrogator. By defining it manually and clicking on Write the time into the interrogator.  By using the time of the connected computer and clicking on Write the time into the interrogator. ...

  • Page 71: Advance Configuration

    Only change this values in case the accuracy expectations are not met after the calibration. Be aware that changing any of the following parameters can corrupt the weighing process. Conductix-Wampfler is not to be held responsible CAUTION! for injuries, damage or wrong weighing results caused by incorrectly set parameters.

  • Page 72: Time Delays

    Operating Instructions LASSTEC Weighing System 0521 5.3.8.5.2 Time delays Compensation time Unlock mode [s] Time for compensation used by the interrogator Compensation time Lock mode [s] Time for compensation used by the interrogator Time delay to enable alarm nor Lock Delay after which the alarm is triggered when the signal for Lock and Unlock nor Unlock signals [s] are lost...

  • Page 73: Interrogator

    Operating Instructions LASSTEC Weighing System 0521 5.3.8.5.3 Interrogator User ID Identification of the interrogator 5.3.8.5.4 Pstab Measurement BAL0521-0001-EN www.conductix.com translated document page 73 of 123...

  • Page 74: Precision & Young Modul

    Operating Instructions LASSTEC Weighing System 0521 Stabilization samples number [ ] Numbers of samples taken for the stabilized weight Min / Max variable [%] Max deviation of the measurement for the stabilization process to begin 5.3.8.5.5 Precision & Young Modul Precision of weight measurement [x10Kg] Defines the scale of the displaying of the weight.

  • Page 75: Reset The Interrogator

    Operating Instructions LASSTEC Weighing System 0521 All Data Saves / loads all configuration options Thresholds (all functions) Saves / loads only the configuration and thresholds of the functions Calibration Saves / loads only the calibration parameters 5.3.8.7 Reset the Interrogator In this chapter you can reset the interrogator.

  • Page 76: Download Data Logging

    Operating Instructions LASSTEC Weighing System 0521 5.3.8.8 Download Data Logging The interrogator is equipped with a data logging function which stores the main parameters of every weighing cycle. These parameter can then be downloaded as a CSV file to your computer by clicking on START DOWNLOAD. The download can take up to 30 min, depending on the amount of stored weighing cycles.

  • Page 77: About The Lasstec System

    Operating Instructions LASSTEC Weighing System 0521 Load counter Twistlock 2 Counts the amount off load cycles off Twistlock 2 Load counter Twistlock 3 Counts the amount off load cycles off Twistlock 3 Load counter Twistlock 4 Counts the amount off load cycles off Twistlock 4 Overload counter Container 1 Counts the amount off occurred overload on the position off container 1 Overload counter Twistlock 1...

  • Page 78: Use Of The Display

    Operating Instructions LASSTEC Weighing System 0521 6 Use of the Display 6.1 HMI overview 6.1.1 Glossary Glossary:  Standard LASSTEC system, LASSTEC system or system: the LASSTEC system installed onto a spreader (single-lift or twin- lift).  Single-lift: a position or a type of spreader which consist of lifting up one container with 4 Twistlocks. ...
  • Page 79 Operating Instructions LASSTEC Weighing System 0521 Front view and buttons description: 1 _ 1 3 _ 4 3 _ 3 _ 3 2 3 _ 1 _ 1 5 RIGHT LEFT DOWN PUSH  Non touch screen with robust physical key Rear view and electrical connection description: BAL0521-0001-EN www.conductix.com...
  • Page 80 Operating Instructions LASSTEC Weighing System 0521 Wire colour N° Description Wiring Connector M12 Acoded, 10...32V DC Brown 5 poles Not used White Blue Power supply Not used Black 10...32V DC Grey Note: 1 and 5 must be connected together otherwise the screen will not function.

  • Page 81: Page Description

    When starting up the system, the following page will appear: This page displays the Conductix-Wampfler and LASSTEC logo during the initialisation stage of the screen (a few seconds) and then automatically switches to the single-lift or twin-lift page (depending of the interrogator which is detected).
  • Page 82 Operating Instructions LASSTEC Weighing System 0521 Navigation: Button Action Go on page alarms Go on page status Go on page configuration of the screen Resend the weighting data to the TOS Print the weighting data (visible if the print function activated). Generation of O.H.F Tare (visible if O.H.F function activated).
  • Page 83 Operating Instructions LASSTEC Weighing System 0521 Information details: ① Twistlock weight: Each Twistlock current measured weight in tonnes. ② Current container weight: The current measured container weight in tonnes. ③ Stabilized container weight: The stabilized container weight in tonnes (determined after the weighing process). ④...
  • Page 84 Operating Instructions LASSTEC Weighing System 0521 ⑦ Datalogging: A recorded pictogram: appear when the datalogging of the current load cycle is in progress and then: when the datalogging is done. ⑧ O.H.F TARE: Saved Tare (unladen weight), generated with Button “3_3”. ⑨...

  • Page 85: Twin-Lift Mode

    The Lasstec Overload, eccentricity, snag load, trailer lift, dragging and not carrying detection are to be used only as an informative function and in no case as a security- DANGER! relevant function. Conductix-Wampfler is not to be held responsible for injuries or damage caused by an un-triggered or disregarded alarm. 6.2.2.2...
  • Page 86 Operating Instructions LASSTEC Weighing System 0521 During a load cycle, this page displays the two containers representation with the following indications: Information details: ① Twistlock weight: Each Twistlock weight in tonnes. ② Current container weight: The current measured container weight in tonnes. The current measured added weight of both containers, displayed on the top centre of the page.
  • Page 87 Operating Instructions LASSTEC Weighing System 0521 ⑥ Date and Time: Current date and time. ⑦ Datalogging: A recorded pictogram: appear when the datalogging of the current load cycle is in progress and then: when the datalogging is done. Alarm indication: Alarms: ...

  • Page 88: Status Of The Lasstec System

    The Lasstec overload, eccentricity, snag load, trailer lift, dragging and not carrying detection are to be used only as an informative function and in no case as a security- DANGER! relevant function. Conductix-Wampfler is not to be held responsible for injuries or damage caused by an un-triggered or disregarded alarm. 6.2.3...
  • Page 89 Operating Instructions LASSTEC Weighing System 0521 Status bit false Status bit true Description Indicates if there is a problem or not with one or more Problem with sensor(s) Sensor OK sensors. Data container 1 not Data container 1 ready Indicates if the data from the interrogator is ready for ready for logging for logging logging or not.

  • Page 90: Load Alarm

    Operating Instructions LASSTEC Weighing System 0521 Navigation: Button Action Go on page Alarms Go on page configuration of the screen Exit the current page and go on home page 6.2.4 Load Alarm If the alarms button is pressed, the following page will appear: Alarm screen 1: This page displays the load alarms of the LASSTEC system.
  • Page 91 Operating Instructions LASSTEC Weighing System 0521 Alarm bit false Alarm bit true Description (green background) (red background) Carrying Twistlock 3 Not Carrying Twistlock 3 Indicates if the Twistlock 3 is carrying. Carrying Twistlock 4 Not Carrying Twistlock 4 Indicates if the Twistlock 4 is carrying. Overload Twistlock 1 Overload Twistlock 1 Indicates if there is an overload on the Twistlock 1.
  • Page 92 Operating Instructions LASSTEC Weighing System 0521 If a fault occurs, the load has to put down. A new weighing operation may only carry out after the error has been rectified! The Lasstec overload, eccentricity, snag load, trailer lift, dragging and not carrying detection are to be used only as an informative function and in no case as a security-relevant function.
  • Page 93 Operating Instructions LASSTEC Weighing System 0521 Alarm bit false Alarm bit true Description (green background) (red background) Overload Twistlock 6 Overload Twistlock 6 Indicates if there is an overload on the Twistlock 6. Overload Twistlock 7 Overload Twistlock 7 Indicates if there is an overload on the Twistlock 7. Overload Twistlock 8 Overload Twistlock 8 Indicates if there is an overload on the Twistlock 8.

  • Page 94: System Alarms Of The Lasstec System

    Operating Instructions LASSTEC Weighing System 0521 6.2.5 System alarms of the Lasstec system If the system alarms button is pressed on the load alarms page, the following page will appear: This page displays the system alarms of the LASSTEC system. These alarms are not related to the security Alarms (overweight, eccentricity alarms), they concern only the functionality of the LASSTEC system.
  • Page 95 Operating Instructions LASSTEC Weighing System 0521 Alarm bit false Alarm bit true Description (red background) (green background) Indicates if there is an alarm on the sensor 8 (broken sensor, bad Alarm on sensor 8 Sensor 8 OK connection, broken cable...). Spreader telescopic position Spreader telescopic Indicates if the interrogator does not receive the telescopic position of...

  • Page 96: Configuration Of The Load Display

    Operating Instructions LASSTEC Weighing System 0521 6.2.6 Configuration of the load display If the config button is pressed, the following page will appear: Information detail: This page allows to configure the screen with the following parameter:  Display / hide the containers weight on the home page. ...
  • Page 97 Go on page download datalogging to USB memory stick. Go on page advanced configuration. Advanced configuration (protect by password: Conductix-Wampfler use only) Navigation: select the previous editable element Edition of night mode brightness: Increase by 10 % the night mode brightness.

  • Page 98: Download Datalogging To Usb Memory Stick

    Operating Instructions LASSTEC Weighing System 0521 6.2.7 Download Datalogging to USB Memory Stick When the download datalog button is pressed on the configuration page, the following page will appear. On this page, a compatible USB memory stick is automatically detected when plugged. If no USB memory stick plugged, or the plugged USB stick is not compatible, the following message appears: In order to enable the downloading possibility, plug a compatible USB memory stick.
  • Page 99 Operating Instructions LASSTEC Weighing System 0521 Information detail: The copying of the data can take several minutes depending of the amount of data to be copied. It will be preferable that the crane is not loading / unloading during the downloading of the data otherwise the driver can miss an important event such as a load alarm.
  • Page 100 Operating Instructions LASSTEC Weighing System 0521 Wait until the data download is complete. Once the download process is complete, the following window appears: When the download process is completed “eject” the USB memory stick by pressing the “Remove USB” button and unplug the USB memory stick.

  • Page 101: User Configuration

    Operating Instructions LASSTEC Weighing System 0521 6.2.8 User Configuration When the USER CONFIG button is pressed on the configuration page, a password must first be entered or a new one has to be created. When the default password is detected, the following page will appear: Set a password: The password has to be 4 characters minimum, it can be any type of HMI supported characters (letter, digit and special characters).
  • Page 102 Operating Instructions LASSTEC Weighing System 0521 When the default password changed, the following page will appear: To enter a password, select the password to be enter with key UP or DOWN use keys PUSH to edit and validate the password, UP and DOWN to choose the character and LEFT and RIGHT to select the cursor position (for further information see chapter 6.3.1).
  • Page 103 Operating Instructions LASSTEC Weighing System 0521 When the change pwd button is pressed on the password prompt page, the following page will appear: The way to change a password is to enter the current password, enter the new password two times and confirm by click on OK button. To enter a password (see chapter 7.3.1 How to type a password).
  • Page 104 Operating Instructions LASSTEC Weighing System 0521 Information detail: This page allows to configure the home page with the following parameters:  Crane number (this parameter is used with TCP/IP communication).  Enable / Disable the TOS TCP/IP communication.  Enable / Disable the TOS Bluetooth communication. ...

  • Page 105: Set The Date And Time

    Operating Instructions LASSTEC Weighing System 0521 6.2.8.1 Set the date and time When the set date and time button is pressed on the user configuration page, the following page will appear: Set the date and time: The way to set the date and time of the HMI is to enter the Year/ Month/ Day and Hour: Minute: Second separately, then confirm by click on SET button.

  • Page 106: Counters

    Operating Instructions LASSTEC Weighing System 0521 6.2.8.2 Counters When the Counters button is pressed on the user configuration page, the following page will appear: This page displays the following counters: Cycle number: Number of measuring cycles Overload container 1, 2: Overload count from container 1 and container 2 Overload container 1: Overload count container 1 Overload container 2: Overload count container 2 Load Twistlock 1: Number of Twistlock 1 loads...

  • Page 107: Reset Counters

    Operating Instructions LASSTEC Weighing System 0521 Navigation: Button Action Update the counters. Go on page reset counters. Exit the current page and go on configuration page. = Only available with the twin-lift system. 6.2.8.3 Reset counters When the Next button is pressed on the counters page, the following page will appear: This page allows to reset the counters to “0”.

  • Page 108: Tcp/Ip Server Configuration

    Operating Instructions LASSTEC Weighing System 0521 6.2.8.4 TCP/IP server configuration When the config TCP/IP button is pressed on the user configuration page, the following page will appear: This page allows to set the IP address of the server (not of the HMI) and simulate a data send. Set the new server IP: The way to set the IP address of the server is to enter the four parameters of the IP address separately, then confirm by click on SET button.

  • Page 109: Tcp/Ip Hmi Configuration

    Confirm and set the new IP address (Enable if Unlock) Exit the current page and go on TCP/IP server configuration page 6.2.9 Advanced configuration This page is reserved for Conductix-Wampfler configuration only. BAL0521-0001-EN www.conductix.com translated document page 109 of 123...

  • Page 110: About

    Weighing System 0521 6.2.10 About When the about button is pressed on the configuration page, the following page will appear: This page displays extra information about the LASSTEC system: Conductix-Wampfler contact.  HMI software and firmware version.  HMI Cycle time.

  • Page 111: Historical

    Operating Instructions LASSTEC Weighing System 0521 6.2.11 Historical When the historical button is pressed on the about page, the following page will appear: Information detail: This page displays an historical of the PLC program modification.  Navigation: Button Action Exit the current page and go on about page BAL0521-0001-EN www.conductix.com translated document...

  • Page 112: Common Visualisation Elements

    Operating Instructions LASSTEC Weighing System 0521 6.2.12 Common visualisation elements Example with the status page: ① When the current page allows to access to an alarm page, the background of the button label switch red when an alarm appears. ② When the current page allows to access to a load alarm page and an alarm appears, a warning pictogram appears next to the ALARMS button.

  • Page 113: Procedures

    Operating Instructions LASSTEC Weighing System 0521 6.3 Procedures This chapter describes the procedures in order to configure the HMI. All these procedures must be made when the crane is not in use, in order to not disturb the driver and operations, unless otherwise specified. WARNING! 6.3.1 How to type a password...

  • Page 114: How To Type The Ip-Address

    Operating Instructions LASSTEC Weighing System 0521 6.3.3 How to type the IP-Address The correct HMI IP-Address and TCP/IP server IP-Address are necessary for the communication between the TOS and the LASSTEC system. To set the IP-Address: From the home page of the HMI, press the Config button. From the configuration page, press the user Config button.
  • Page 115 Operating Instructions LASSTEC Weighing System 0521 Index Parameter Description Maximum Eccentricity in y direction during the measurement [%] Max Eccentricity Y (width) Container Maximum weight on Twistlock 1 during the measurement [Ton] Max Weight Twistlock 1 Maximum weight on Twistlock 2 during the measurement [Ton] Max Weight Twistlock 2 Maximum weight on Twistlock 3 during the measurement [Ton] Max Weight Twistlock 3...
  • Page 116 Operating Instructions LASSTEC Weighing System 0521 Index Parameter Description Weight on Twistlock 3 [Ton] Weight Twistlock 3 Weight on Twistlock 4 [Ton] Weight Twistlock 4 Weight on Twistlock 5 [Ton] Weight Twistlock 5 Weight on Twistlock 6 [Ton] Weight Twistlock 6 Weight on Twistlock 7 [Ton] Weight Twistlock 7 Weight on Twistlock 8 [Ton]...

  • Page 117: Serial Communication Protocol

    Operating Instructions LASSTEC Weighing System 0521 Index Parameter Description Number of Container 1 overloads Overload Container 1 Number of Container 2 overloads Overload Container 2 Number of Container 1+2 overloads Overload Container 1+2 For the Status 0 definition (see chapter 7). Status 0 For the Status 1 definition (see chapter 7).

  • Page 118: Bluetooth Communication Protocol

    Operating Instructions LASSTEC Weighing System 0521 Index Parameter Description Weight on Twistlock 4 [Ton] Weight Twistlock 4 Number of Twistlock 1 loads Number of cycles Twistlock 1 Number of Twistlock 2 loads Number of cycles Twistlock 2 Number of Twistlock 3 loads Number of cycles Twistlock 3 Number of Twistlock 4 loads Number of cycles Twistlock 4...

  • Page 119: Status And Alarm Description

    Operating Instructions LASSTEC Weighing System 0521 7 Status and Alarm description Status/Alarm Status/Alarm Description words bits Status 0 The Lasstec system powered om (Status ON) System initialisation completed Interrogator self-test completed (UC OK) All 4 or 8 sensors are detected present The system is waiting for a Lock or Unlock signal after power on Software version bit 0 (UC type register 1) Software version bit 1 (UC type register 2)
  • Page 120 Operating Instructions LASSTEC Weighing System 0521 Status/Alarm Status/Alarm Description words bits SLED setting is OK on TL 5 SLED setting is OK on TL 6 SLED setting is OK on TL 7 SLED setting is OK on TL 8 Reference measurement is OK on TL1 Reference measurement is OK on TL2 Reference measurement is OK on TL3 Reference measurement is OK on TL4...
  • Page 121 Operating Instructions LASSTEC Weighing System 0521 Status/Alarm Status/Alarm Description words bits SLED temperature alarm FILTER temperature alarm Ramp setting alarm Bad data in the RAM RTC alarm Global alarm Alarm 2 2nd overload alarm Container 1 2nd overload alarm Container 2 1st overload alarm Container 1 1st overload alarm Container 2 Container 1 over excentricity X alarm...
  • Page 122 Operating Instructions LASSTEC Weighing System 0521 Status/Alarm Status/Alarm Description words bits No load alarm on TL2. No load is measured on Twistlock 2 despite it is measured on the other Twistlocks. No load alarm on TL3. No load is measured on Twistlock 3 despite it is measured on the other Twistlocks.
  • Page 123 Operating Instructions LASSTEC Weighing System 0521 Conductix-Wampfler GmbH Phone +49 (0) 7621 / 662-0 Rheinstraße 27 + 33 Fax: +49 (0) 7621 662-144 79576 Weil am Rhein - Märkt info.de@conductix.com Germany www.conductix.com BAL0521-0001-EN www.conductix.com translated document page 123 of 123...

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