Retsch AT 100 XL Manual

Retsch AT 100 XL Manual

Abrasion tester

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Manual
Abrasion Tester AT 100 XL
Translation
© Retsch GmbH, 42781 Haan, Retsch-Allee 1-5, Germany 07.12.2016 0005

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Summary of Contents for Retsch AT 100 XL

  • Page 1 Manual Abrasion Tester AT 100 XL Translation © Retsch GmbH, 42781 Haan, Retsch-Allee 1-5, Germany 07.12.2016 0005...
  • Page 2 COPYRIGHT © Copyright by Retsch GmbH Haan, Retsch-Allee 1-5 D-42781 Haan Federal Republic of Germany...
  • Page 3: Table Of Contents

    Volume and feed size ................15 Rated power ..................15 Motor rotation speed ................15 Emissions ..................... 16 4.5.1 Noise levels AT 100 XL: ..............16 Degree of protection ................16 Protective equipment ................16 Dimensions and weight ................16 Required floor space................16 Operating the machine ................
  • Page 4 Returning for service and maintenance ............. 26 Disposal ....................27 Index ..................... 28 Appendix ...................following page...
  • Page 5: Notes On The Operating Manual

    This operating manual does not contain any repair instructions. If faults arise or repairs are necessary, please contact your supplier or get in touch with Retsch GmbH directly.
  • Page 6: Explanations Of The Safety Warnings

    Notes on the Operating Manual 1.1 Explanations of the safety warnings Pos : 2.3 /0010 R ETSCH Standard Kapitel General M odul Warnhinweis e Er kl ärung neu @ 0\mod_1234858329746_9.doc x @ 6190 @ @ 1 In this Operating Manual we give you the following safety warnings Serious injury may result from failing to heed these safety warnings.
  • Page 7: General Safety Instructions

    Target group : All persons concerned with the machine in any form This machine is a modern, high performance product from Retsch GmbH and complies with the state of the art. Operational safety is given if the machine is handled for the intended purpose and attention is given to this technical documentation.
  • Page 8: Repairs

    Pos : 2.12 /0010 RET SCH Standard KapitelGener al Modul R eparatur en @ 0\mod_1228722954535_9.doc x @ 4079 @ @ 1 This operating manual does not contain any repair instructions. For your own safety, repairs may only be carried out by Retsch GmbH or an authorized representative or by Retsch service engineers.
  • Page 9: Confirmation

    Confirmation 2 Confirmation Pos : 3.3 /0005 R ETSCH /0099 RET SCH Standar d Kapitel/Gener al M odul Bes tätigung @ 0\mod_1228722962707_9.doc x @ 4114 @ @ 1 This operating manual contains essential instructions for operating and maintaining the device which must be strictly observed. It is essential that they be read by the operator and by the qualified staff responsible for the device before the device is commissioned.
  • Page 10: Transport

    NOTICE Claim – In case of any transport damage, you must inform the forwarder and also Retsch GmbH immediately. Claims that are made later, may not be considered. • Inform the forwarder and Retsch GmbH within 24h. Pos : 5.1.9 /0020 Ü bersc hriften/1.1 Übersc hriften/1.1 Übersc hriften BD A/11 Temper atursc hwankung en @ 0\mod_1226495190738_9.doc x @ 3404 @ 2 @ 1 3.3 Temperature fluctuations and condensed water...
  • Page 11: Type Plate Description

    Transport, scope of delivery, installation Pos : 5.1.16.1 /0020 Übersc hriften/1.1 Ü berschriften/1.1 Ü bers chriften BDA/11 T ypens chil d Besc hrei bung @ 3\mod_1280933953941_9.doc x @ 22302 @ 2 @ 1 3.6 Type plate description Pos : 5.1.16.2 /0005 RET SCH/0099 R ETSCH Standard Kapitel /G eneral Modul T ypensc hild @ 3\mod_1280931092443_9.doc x @ 22278 @ @ 1 Fig.
  • Page 12: Electrical Connection

    @ 7\mod_1390222856178_9.docx @ 54780 @ @ 1 • Make sure that the voltage and frequency of your mains connection corresponds to that on the type plate of the AT 100 XL. – The mains connection must be fused to at least 15A –...
  • Page 13: Installation Of The Machine

    Transport, scope of delivery, installation Fig. 2: Dismounting the transport screws The device should only be lifted and transported using the 4 supplied transport screws (TS). Pos : 5.9 /0025 Warnhinweise/H0017 HIN WEIS Transport @ 0\mod_1228918883019_9.doc x @ 4802 @ @ 1 NOTICE Transport –...
  • Page 14: Technical Data

    Target group: Operator, All persons concerned with the machine in any form. Machine type designation: AT 100 XL Pos: 6.7 /0005 RETSCH/0005 RETSCH Bedienungsanleitungen Kapitelsammlungen/RS 300 XL/10 Technische Daten RS 300 XL/1010 Modul Einsatz bei bestimmungsgemäßer Verwendung RS 300 XL @ 7\mod_1389859724281_9.docx @ 54540 @ @ 1...
  • Page 15: Volume And Feed Size

    Technical data Advantages – suitable for the determination of Work Index according to Bond – fixed parameters according to Bond Index standards – removable ringsieve – solid steel frame – removable sample collector – chamber with gasket for loss-free operation –...
  • Page 16: Emissions

    Height: 1240mm / Width: 720mm / Depth: 910mm Weight: AT 100 XL net approx. 260kg Pos : 6.28 /0020 Übersc hriften/1.1 Ü bersc hriften/1.1 Ü berschriften BDA/11 Erfor derlic he Standfläc he @ 0\mod_1226492678414_9.doc x @ 3364 @ 2 @ 1 4.9 Required floor space...
  • Page 17: Operating The Machine

    Operating the machine : 7.1 /0020 Übersc hriften/1. Übersc hriften/1 Bedi enung des Gerätes @ 0\mod_1226565880211_9.doc x @ 3519 @ 1 @ 1 5 Operating the machine Pos : 7.2 /0020 Ü bersc hriften/1.1 Übersc hriften/1.1 Übersc hriften BD A/11 Ansic hten des Ger ätes R etsc h @ 0\mod_1228990581782_9.doc x @ 4966 @ 2 @ 1 5.1 Views of the Instrument Pos : 7.3 /0005 R ETSCH /0005 RET SCH Bedienungs anl eitung en Kapi tels ammlungen/R S 300 XL/20 Bedi enung R S 300 XL/2000 Modul Ansic hten des Gerätes @ 8\mod_1417604869773_9.doc x @ 69058 @ @ 1 Fig.
  • Page 18: Overview Table Of The Parts Of The Device

    Operating the machine Pos : 7.5 /0020 Ü bersc hriften/1.1 Übersc hriften/1.1 Übersc hriften BD A/11 Übersichtstabelle der Ger äteteile @ 0\mod_1228990616846_9.doc x @ 4972 @ 2 @ 1 5.2 Overview table of the parts of the device Pos : 7.6 /0005 R ETSCH /0005 RET SCH Bedienungs anl eitung en Kapi tels ammlungen/R S 300 XL/20 Bedi enung R S 300 XL/2003 Modul Ü bersic hts tabell e der Geräteteile @ 8\mod_1417785810019_9.doc x @ 69100 @ @ 1 Element Description Function Hood...
  • Page 19: Overview Table Of The Operating Elements And The Display

    Operating the machine .9 /0020 Ü berschriften/1.1 Ü berschriften/1.1 Ü bersc hriften BD A/11 Ü bersic hts tabell e der Bedi enel emente und der Anz eige @ 0 \mod_1228990697273_9.doc x @ 4978 @ 2 @ 1 5.4 Overview Table of the Operating Elements and the Display Pos : 7.10 /0005 RET SCH/0005 R ETSCH Bedienungsanlei tungen Kapitelsamml ung en/RS 300 XL/20 Bedienung R S 300 XL/2002 Modul Übersichtstabelle der Bedienelemente und der Anzeige @ 8\mod_1417785755940_9.doc x @ 69088 @ @ 1 Element Description Function...
  • Page 20 Operating the machine Pos : 7.17 /0005 RET SCH/0005 R ETSCH Bedienungsanlei tungen Kapitelsamml ung en/RS200/20 Bedienung R S200/2015 Modul N otentri egelung @ 7\mod_1390224887547_9.doc x @ 54826 @ @ 1 Fig. 5: Opening for emergency release A key is provided with device delivery. This can be used to open the device manually in the case of a power failure .
  • Page 21: Inserting The Testing Media

    Operating the machine Pos : 7.15 /0020 Übersc hriften/1.1 Ü bersc hriften/1.1 Ü berschriften BDA/11 N otentriegel ung @ 1\mod_1241511522597_9.doc x @ 8919 @ 2 @ 1 Pos : 7.18 /0020 Übersc hriften/1.1 Ü bersc hriften/1.1 Ü berschriften BDA/11 M ahl behälter ei ns etz en @ 0\mod_1226569844414_9.doc x @ 3555 @ 2 @ 1 5.8 Inserting the testing media 1.
  • Page 22: Preparing The Testing Process

    Operating the machine Pos : 7.20 /0005 RET SCH/0005 R ETSCH Bedienungsanlei tungen Kapitelsamml ung en/RS 300 XL/20 Bedienung R S 300 XL/2020 Modul Mahlbehält er eins etz en @ 7\mod_1390224890504_9.doc x @ 54838 @ 343 @ 1 5.9 Preparing the testing process 5.9.1 Weighing the paddle Fig.
  • Page 23: Close Testing Chamber

    Operating the machine 5.9.3 Close testing chamber Fig. 12: Lid  Tighten all 4 screws hand tight 5.9.4 Starting the process Fig. 13: Display  When the cover is locked (after pressing F3) the display shows “READY” and the process can be started by pressing F1 ...
  • Page 24: Accessories

    Operating the machine 5.10 Accessories The paddle will be delivered with the AT 100 XL. The paddle (hardened to 500 Binell) is necessary to measure the abrasivity of the tested material by weighing the loss of the paddles weight after the full process.
  • Page 25: Lubrication, Service And Returning For Maintenance

    Fig. 16: Rear of the AT 100 XL Fig 17: Lubrication points The drive of the Abrasion Tester AT 100 XL has 2 lubrication points which have to be lubricated regularly every 150 work hours. The drive is located behind the cover (Fig. 16).
  • Page 26: Service

    Pos : 11.2 /0005 RET SCH/0099 R ETSCH Standar d Kapitel /General Modul Rüc kwar enbegleitsc hei n @ 5\mod_1360759327734_9.doc x @ 37911 @ @ 1 Fig. 18: Returned goods dispatch note RETSCH devices and accessories can only be accepted for repair, maintenance or calibration if the returned goods despatch note has been correctly completed in full.
  • Page 27 Disposal 7 Disposal Pos : 12.3 /0010 RET SCH Standard KapitelGener al Modul Entsorgung @ 0 \mod_1234269404935_9.doc x @ 6180 @ @ 1 Please observe the respective statutory requirements with respect to disposal. Information on disposal of electrical and electronic machines in the European Community.
  • Page 28 8 Index 16A 15 Height 16 open hood 16 Ambient temperature 10 Amperage 11 Installation height 10 Installation of the machine 10, 13 Bar code 11 Lid 16 Lid closing automatic 16 Capacity 11 LpAeq 16 CE marking 11 LWA 16 Changes 5 Cleaning, wear and service 25 Closing pin 19...
  • Page 29 Type plate 12 type plate description 11 Safety warnings 6 Type plate lettering 11 Serial number 11 serious injury 6 Service 26 Use of the machine for the intended purpose 14 Service Address 8 Sound level meter 16 Sound power level 16 Views of the Instrument 17 Target group 7 Weight 16...
  • Page 30 The CE-conformity of the Retsch Abrasion Tester Type AT 100 XL is assured herewith. In case of a modification to the machine not previously agreed with us as well as the use of not licensed spare parts and accessories this certificate will lose its validity.
  • Page 32 Copyright ® Copyright by Retsch GmbH Haan, Retsch-Allee 1-5 D-42781 Haan Federal Republic of Germany...

Table of Contents