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BIG BALE Transtacker Standard Operation And Maintenance Manual

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Operation and Maintenance Manual
Please read and follow all instructions before operating the machine
It is the responsibility of the operator to read and understand the contents of this manual before
operating the machine for the first time.
The Operators manual must accompany the machine at all times. If the machine is resold the
Operators manual must be given with the machine to the new owners.

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  • Page 1 Operation and Maintenance Manual Please read and follow all instructions before operating the machine It is the responsibility of the operator to read and understand the contents of this manual before operating the machine for the first time. The Operators manual must accompany the machine at all times. If the machine is resold the Operators manual must be given with the machine to the new owners.
  • Page 3 Contents Page Title 1.0 INTRODUCTION 2.0 SPECIFICATION 3.0 MACHINE OVERVIEW 4.0 SAFETY 5.0 OPERATION 6.0 ADJUSTMENTS 7.0 TROUBLE SHOOTING 8.0 MAINTENANCE 9.0 WARRANTY 10.0 ELECTRICAL & HYDRAULIC SYSTEMS...
  • Page 4 Introduction Description In choosing the Big Bale Transtacker you have purchased a machine of exceptional versatility. This manual should be regarded as essential reading in the interest of safety, efficiency and longevity of the machine. References to Right and Left in this manual are taken as viewing the machine from the rear facing in the normal direction of travel.

  • Page 5: Specification

    The machine can be classed as an agricultural appliance provided the load does not exceed its unladen weight. Noise Declaration Sound Pressure Level The sound pressure level of the Big Bale Transtacker does not exceed 70 dB (A). Accessories and Attachments High Speed Axles Above 30 kph (20 mph), A.B.S.

  • Page 6: Machine Overview

    Machine Overview Fig. 4 Rear Clamp Rear Clamp Beam Rear Clamp Pads Side Gates Forks Platform Extension Location of Parkbrake Bale Stop Hooks Turn Table Service Post Drawbar Pickup Latch Indicator Pickup Latch Pickup Frame Pickup Guide Rails Pickup Tines Guide Bar Latch Cable Chassis...
  • Page 7 If any of the notices become detached or defaced, they must be replaced immediately. These are available from your local Big Bale Transtacker agent. They are included in the spare parts list and examples to aid identification are reproduced on the following pages.
  • Page 8 Safety WARNING: Keep clamp side pins in place when transporting on highways. When travelling along roads the side clamps are subject to variable and high loads. Failure or inadvertent operation of the side clamps could cause very serious injury or damage to others.
  • Page 9 Operation Attachment to the Tractor Drawbar Requirements The drawbar is normally supplied with a ring hitch, which is suitable for connection to the pickup hitch found on most tractors in the UK. Ensure that your tractor hitch is suitable for this type and dimension of ring.
  • Page 10 Operation Electrical Mounting the Control Box Mount the control box securely in the tractor cab in a position that suits you (Fig. 9). Do not obstruct access to hydraulic levers or other important controls; Easy comfortable operation of the joystick and push button switches is preferable;...

  • Page 11: Joystick Functions

    Operation Joystick functions Pressing ‘?’ will bring up text prompts for functions Fig. 12 Road Mode Direction of Travel Button Joystick position Function in Field Mode Function Stack Mode Auto Pickup Main tip down None Auto stack with tie Main tip up RHS gate open RHS gate open LHS gate open...

  • Page 12: Getting Started

    Operation Controls WARNING: Keep persons away from the machine while Road Mode operating. There is a danger from falling bales and moving machinery. CAUTION: When picking up the bales laid across sloping ground, always traverse below the bale to ensure stability of Fig.
  • Page 13 Operation Controls Cont.. 6. Drive along side the first bale. (Select a bale that is on flat ground). Drive forward until the guide is pushing the bale along the ground and having turned towards the bale, it should be tight against the pickup rails (Fig. 20). Fig.
  • Page 14 Operation Pickup (Automatic) Cont. 2. Approach the next bales in the same manner and repeat the pickup cycle. Depending upon bale size, it will be noted that the hooked table will be full after 2 or 3 bales (Fig. 23). 3.
  • Page 15 Operation Stacking (Automatic) 1. Before operating the stacking function, ensure the following: A. The pickup has returned fully (Fig. 28). B. The table is full and the bales are tight, central and well aligned. This is very important (Fig. 29). Fig.
  • Page 16 Operation Using the Tie Function To secure completed towers it is necessary to tie at least one layer during the stacking operation. 1. The tie cycle adds to the stacking cycle time so keep tying to a minimum. 2. The complete tower is more secure and weather proof with the tied layer in the top half of the tower.
  • Page 17 Operation 5.11 Stacking (Manual) WARNING: While it is possible to stack manually, it is recommended to auto stack. Unless operated by a competent user, it is likely the machine could get damaged. Fig. 34 A. Ensure you are in Stack mode. 1.
  • Page 18 Operation The stacking cycle is complete. 5.12 To manually tie a layer A. Ensure you are in Stack mode. Fig. 39 1. Carry out the same checks as in Stacking (Automatic). 2. Hold down the bottom right button and move the joystick right (Fig.
  • Page 19 Operation Operation The stacking cycle is complete. 5.12 To manually tie a layer Cont. 8. Hold down the middle button and move the joystick left (Fig. 46) to lower the table away from the bales to a point not fully lowered. Fig.
  • Page 20 Operation 5.13 Finishing a Stack Cont. 4. If the table has not descended but it is considered more bales can be loaded then proceed as follows: ensure you are in Stack mode.Hold down the middle button and push forward on the joystick (Fig. 52) to retract the Fig.
  • Page 21 Operation 5.13 Finishing a Stack Cont. 9. Press and hold the ‘Road Mode’ button to retract the guide. Ensure the flashing GUIDE LED is extinguished Yellow Sector and/or the pickup is locked and the indicator shows the guide is in i.e. pointing to the yellow sector (Fig. 57). WARNING: Take care when operating on sloping ground or when traversing undulations at speed to prevent overturning of the Transtacker.
  • Page 22 Operation 5.15 Erecting a Complete Tower Manoeuvre the machine to the stack site. Check the following: Fig. 58 A. The ground is firm and flat and not sloping excessively to either side or forward i.e. more than 5°. B. Check there are no overhead obstacles or power lines. It is recommended to keep 10 metres away from power lines.
  • Page 23 Operation 5.15 Erecting a Complete Tower Cont. 10a. Move the joystick forward (Fig. 65) to bring the machine down manually. Fig. 65 10b. If the machine is clear and the stack is stable, press the bottom left button and move the joystick forward (Fig.
  • Page 24 Operation 5.17 Retrieving a Complete Tower 1. Exit ‘Road mode’ and ensure stack mode is selected. 2. Hold down the bottom left button and move the joystick Fig. 69 back (Fig. 69) to ‘Auto open’ the machine to pick up a stack.
  • Page 25 Operation 5.17 Retrieving a Complete Tower Cont. 9. Push the joystick forward (Fig. 76) all the way until the machine is down on its nylon stops. Release the brakes and permit the machine to roll forward during the first half of the Fig.

  • Page 26: Pickup Height Adjustment

    Adjustments Pickup Height Adjustment To adjust the pickup height proceed as follows: 1. Stop the machine on level flat ground, in a straight line. Apply the trailer parking brake. 2. Switch off electrics and neutralise hydraulics. Ensure the pickup latch is locking the pickup in position. 3.
  • Page 27 Adjustments Switch Adjustment There are 11 sensors located around the machine. Below is a list of these sensors, their location and function. Description Location Function Pickup Up Front outer pickup pivot plate Indicates pickup fully up Pickup Return Front inner pickup pivot plate Indicates pickup fully returned Fork Position Under mid left platform side...
  • Page 28 Adjustments Control Box Timers Timer No. Description Normal Setting Table extension 3.5 sec. Pick up lift to waiting position 1.5 sec. Tines in 1.5 sec. Tines out 1.5 sec. Auto table retract ‘crush’ 2.0 sec. Platform full run on 0.2 sec. Fig.

  • Page 29: Troubleshooting

    Trouble Shooting Connecting to the tractor Stacking Big Bale Transtacker supply a 3⁄4” BSP Quick Release When two or three bales placed onto the table it is coupling, for the return line, which can significantly reduce important that they are central on a line the length of the back pressure, improve performance and run cooler.
  • Page 30 Trouble Shooting Symptom Cause The pickup tines enter the bale and immediately Pickup up (1) sensor has failed to always closed. withdraw. Try unplugging the sensor. The pickup lifts the bale to the hold position and stops. Table lift down (7) sensor has failed to always open. Check the adjustment of the sensor.

  • Page 31: Maintenance

    This is particularly applicable to a partially raised platform, side and rear clamps, forks, table lift, table retract and raised pickups. If in doubt, contact your local Big Bale Transtacker agent. WARNING: Before Commencing Any Repairs / Maintenance Shut off engine, remove ignition key, and unplug electric box before performing any maintenance or repair work.

  • Page 32: Dismantling And Disposal

    Do not pour waste oil onto the ground, down a drain or into any watercourse. If in doubt as to the proper way to recycle or dispose of waste created by using your Big Bale Transtacker, consult your local environmental or recycling centre, or your local Big Bale Transtacker agent.
  • Page 33 10.0 Electrical & Hydraulic Systems 10.1 Lighting Wiring Key - Cable Colours Yellow Green 7 Pin Plug Blue Interior View Brown Black White Bk Br FRONT FRONT MARKER MARKER No. PLATE RIGHT HAND STOP LEFT HAND STOP LIGHT LIGHT TAIL FLASHER FLASHER TAIL...
  • Page 34 10.0 Electrical & Hydraulic Systems 10.2 Hydraulic Diagram Fig. 92...
  • Page 36 Big Bale Co. South Ltd. Church House Farm Clewers Hill, Waltham Chase Southampton Hampshire, U.K. SO32 2LN. Telephone: +44 (0)1489 899321 Fax: +44 (0)1489 892188 e-mail: paul@bigbale.co.uk web: www.transtacker.co.uk Publication No: BBT001 Issue No: B Issue Date: 1/06/10...

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