ASE 2000 Owner's Manual

ASE 2000 Owner's Manual

Hydraulic swing hoist

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Owner's Manual
2000 Hydraulic Swing Hoist
2170 Winston Park Drive, Oakville, Ontario, L6H 5W1

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Summary of Contents for ASE 2000

  • Page 1 Owner’s Manual 2000 Hydraulic Swing Hoist 2170 Winston Park Drive, Oakville, Ontario, L6H 5W1...
  • Page 2: Table Of Contents

    Check Battery Electrolyte (Gasoline Model Only) ..............................15 Checking the Electrolyte Level ..................................... 15 Replacing the Hoist Cable ....................................15 Hoist Pulleys ......................................... 16 Parts Drawings & Certificate ..................................... 17 Safety & Regulations ......................................... 25 Stickers/Decals.......................................... 26 All Seasons Equipment |Owner’s Manual - 2000 Hydraulic Swing Hoist...
  • Page 3: Job Site Safety Checklist

    1. Hazard communication policy on site. 5. Propane secured 20 feet away from kettle. 2. MSDS’ for materials on site. 6. Guardrails at outlet area. 3. Workers trained about hazards. 7. Area Roped Off. All Seasons Equipment |Owner’s Manual - 2000 Hydraulic Swing Hoist...
  • Page 4: Pre-Hoisting Checklist

     Ensure the front vertical frame is vertically plumb.  Ensure that the ASE approved counterweights totally 1x the load weight are secured in the counterweight container with rope or chain (Check local regulators for differing safety factors).  Ensure the pivot sheave can rotate freely and is in the rear position, facing towards the hoist winch.
  • Page 5: Pre-Usage Instructions

    4. Follow the pre-hoisting check list before operating. 5. Use only ASE approved solid steel ballast blocks or factory approved equivalent as counterweights. Never use roof materials or pourable materials as counterweight. 6. Maintain 1lb of counterweight for every pound being lifted by the hoist. This is a general specification;...
  • Page 6 42. Cable end fittings and cable clips are potential problem areas. Inspect them regularly. Repairs should be made by a qualified service person. WARNING: Use the cable weight to maintain cable tension when operating without a load. All Seasons Equipment |Owner’s Manual - 2000 Hydraulic Swing Hoist...
  • Page 7: Hoist Specifications

    Safety Fence 15lbs Cylinder Support Frame 25lbs 12kg Hydraulic Cylinder 25lbs 12kg Hydraulic Winch 170lbs 78kg Hydraulic Power Pack 370lbs 173kg Required Ballast (1 Times Load*) Max 2000lbs Max 907kg All Seasons Equipment |Owner’s Manual - 2000 Hydraulic Swing Hoist...
  • Page 8: Prior To Setup

    PRIOR TO SETTING UP THE HOIST, THERE MUST BE A PLAN OF ACTION OUTLINING THE WORK TO BE ACCOMPLISHED, INDIVIDUAL RESPONSIBILITIES, PERSONAL PROTECTIVE EQUIPMENT, AND THE METHOD OF COMMUNICATION. FAILURE TO DO THIS CAN RESULT IN SERIOUS PERSONAL INJURY, EQUIPMENT FAILURE OR DEATH. All Seasons Equipment |Owner’s Manual - 2000 Hydraulic Swing Hoist...
  • Page 9: Setup Instructions

    6. To swing the load in, remove Pin #15 from the swing cylinder and swing the boom in manually. High-Rise Jobs The frame of the ASE Swing Hoist can be disassembled to fit into elevators for quick and safe transportation to the roof deck.
  • Page 10: Installing/Connecting The Power Unit And Power Pack

    These connect to the Hydraulic Cylinder (#18). NOTE: When the Hydraulic Hoist is not in use or being transported, the Hydraulic Cylinder Shaft should always be retracted to prevent damage to the shaft. All Seasons Equipment |Owner’s Manual - 2000 Hydraulic Swing Hoist...
  • Page 11: Running The Hoist With Double Line Cable

    Running the Hoist with Double Line Cable WARNING: These instructions are to be used ONLY for the 1500 Double Line and 2000 Double Line Hydraulic Swing Hoists. If these instructions are used on the 2000 Single Line Swing Hoist then the lifting capacity will exceed the designed safety factors of the hoist frame and could result in frame failure.
  • Page 12: Operating Instructions

    3. Lifting Hook – Attach cable here when lifting Power Pack. 4. Return Hydraulic Filter 5. Hydraulic Tank Filler Tube 6. Fluid Level Gauge All Seasons Equipment |Owner’s Manual - 2000 Hydraulic Swing Hoist...
  • Page 13: Maintenance

    Changing the Hydraulic Oil Change the Hydraulic Oil after 400 operating hours. 1. The Unit should be parked on a level surface, unloaded, with the engine off and the key removed. All Seasons Equipment |Owner’s Manual - 2000 Hydraulic Swing Hoist...
  • Page 14: Clean Hydraulic Filters

    Replacing the Fuel Filter (Gasoline Model Only) Replace the fuel filter once every year or after 200 operating hours, whichever occurs first. Never re-install a dirty filter. See the Engine Manual for detailed instructions. All Seasons Equipment |Owner’s Manual - 2000 Hydraulic Swing Hoist...
  • Page 15: Check Battery Electrolyte (Gasoline Model Only)

    For 1500 Double Line and 2000 Double Line Hydraulic Swing Hoists: ¼” – 7x19 galvanized aircraft cable should be used. Please see attached mill certification for exact specification on the cable used by All Seasons Equipment.
  • Page 16: Hoist Pulleys

    The operator should keep an eye on the pulleys while operating the hoist. If a pulley ceases to rotate, the unit should be stopped immediately and the pulley should then be inspected. All Seasons Equipment |Owner’s Manual - 2000 Hydraulic Swing Hoist...
  • Page 17: Parts Drawings & Certificate

    Parts Drawings & Certificate All Seasons Equipment |Owner’s Manual - 2000 Hydraulic Swing Hoist...
  • Page 18 All Seasons Equipment |Owner’s Manual - 2000 Hydraulic Swing Hoist...
  • Page 19 All Seasons Equipment |Owner’s Manual - 2000 Hydraulic Swing Hoist...
  • Page 20 All Seasons Equipment |Owner’s Manual - 2000 Hydraulic Swing Hoist...
  • Page 21 All Seasons Equipment |Owner’s Manual - 2000 Hydraulic Swing Hoist...
  • Page 22 All Seasons Equipment |Owner’s Manual - 2000 Hydraulic Swing Hoist...
  • Page 23 All Seasons Equipment |Owner’s Manual - 2000 Hydraulic Swing Hoist...
  • Page 24 All Seasons Equipment |Owner’s Manual - 2000 Hydraulic Swing Hoist...
  • Page 25: Safety & Regulations

    Ontario Ministry of Labour (OHS): http://www.labour.gov.on.ca/english/hs/ Contact List/Regional Offices: http://www.labour.gov.on.ca/english/about/reg_offices.html Prince Edward Island Workers' Compensation Board: http://www.wcb.pe.ca Quebec CSST Internet address: http://www.csst.qc.ca/portail/fr/ Saskatchewan Saskatchewan Labour: http://www.labour.gov.sk.ca Yukon WCHSB: http://wcb.yk.ca All Seasons Equipment |Owner’s Manual - 2000 Hydraulic Swing Hoist...
  • Page 26: Stickers/Decals

    Stickers/Decals All Seasons Equipment |Owner’s Manual - 2000 Hydraulic Swing Hoist...

Table of Contents