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Bailey Symphony Conductor VMS 42 Series Instruction

Auxiliary terminal
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Bailey Hartmann & Braun
Instruction
Conductor
TM
Conductor VMS
Series 42 Auxiliary Terminal

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  • Page 1 Bailey Hartmann & Braun Instruction Conductor Conductor VMS Series 42 Auxiliary Terminal...
  • Page 2 Preface This instruction provides specific hardware installation, trou- bleshooting, maintenance, and repair and replacement proce- dures information necessary for the Conductor VMS Series 42 Auxiliary Terminal. There are additional instructions that explain how to set up and use the auxiliary terminal. Refer to the table of reference documents in Section 1 for more informa- tion on these instructions.
  • Page 3 List of Effective Pages Total number of pages in this instruction is 190, consisting of the following: Page No. Change Date Page No. Change Date Preface Original PR15-1 through PR15-2 Original PR16-1 Original List of Effective Pages Original PR17-1 through PR17-3 Original iii through xiii Original...

  • Page 4: Table Of Contents

    Table of Contents Section 1 Introduction ....................1-1 Overview ........................1-1 Intended User ......................1-1 Description ......................1-1 Table Top Model (C-I-CV42C-1)................1-2 Console Model (C-I-CV42C-2) ................1-3 Environmental Model (C-I-CV42C-3) ..............1-4 Panel Mount Model (C-I-CV42C-4) ................ 1-5 Central Processing Unit (CPU) ................1-6 Instruction Content....................
  • Page 5 Table of Contents (continued) Section 5 Maintenance ....................5-1 Introduction ......................5-1 Preventive Maintenance Schedule ................5-2 Section 6 Repair and Replacement ................6-1 Introduction ......................6-1 Repair and Replacement Sequence ................6-1 Section 7 Replacement and Spare Parts ..............7-1 Introduction ......................7-1 Appendix A Dimension Drawings ................A-1 Introduction ......................
  • Page 6 List of Procedures (continued) Title PR14 AC Power Test PR15 DC Power Test PR16 Monitor Cleaning PR17 Printed Circuit Board Cleaning PR18 Keyboard Cleaning PR19 Checking Connections PR20 PEP Checking and Inspection PR21 Multibus Card Cage Removal PR22 Fan Replacement PR23 Multibus Card Cage Installation PR24...
  • Page 7 List of Figures (continued) Title 3-4. Environmental Model Installation Sequence (C-I-CV42C-3) ......3-10 3-5. Panel Mount Model Installation Sequence (C-I-CV42C-4) ......3-10 4-1. Troubleshooting Sequence .................4-3 6-1. Repair and Replacement Sequence Flowchart ..........6-2 6-2. Multibus Card Cage ...................6-3 6-3. Power Supply and PEP ................6-4 6-4.
  • Page 8 List of Figures (continued) Title C-18. NADS02 ADP Switch Settings ..............C-12 C-19. Keyboard Interface Assembly ..............C-13 C-20. Touchscreen Controller Card..............C-14 PR2-1. Console Model and Table Top Cabinet Anchoring Dimensions ....PR2-2 PR2-2. Environmental Model Anchoring Dimensions ........PR2-2 PR2-3. Anchoring Scheme (Typical) ..............PR2-3 PR3-1.
  • Page 9 List of Figures (continued) Title PR25-6. Panel Mount Model Power Supply Installation ........PR25-6 PR26-1. Console Model PEP ................PR26-2 PR26-2. Console Model PEP Replacement ............PR26-3 PR26-3. Environmental Model PEP ..............PR26-4 PR26-4. Environmental Model PEP Replacement ..........PR26-4 PR26-5.
  • Page 10 List of Tables (continued) Title B-4. Panel Mount Model Factory Cabling ............B-7 C-1. Quick Reference Figures ................C-1 PR7-1. IIMKM02A Module Jumper Settings ............PR7-1 PR11-1. Printers....................PR11-1 WBPEEUI220771A0...
  • Page 11 Safety Summary GENERAL Equipment Environment WARNINGS All components, whether in transportation, operation or storage, must be in a noncorrosive environment. Electrical Shock Hazard During Maintenance Disconnect power or take precautions to insure that contact with energized parts is avoided when servicing. SPECIFIC There are exposed AC and DC connections inside the cabinet.
  • Page 12 Safety Summary (continued) SPECIFIC On the keyboard interface connector board, set positions 5, 6 and 7 CAUTIONS of dipswitch SW1 to closed (on). Set positions 1 through 4 and 8 of dipswitch SW1 to open (off). Failure to configure dipswitch SW1 properly will damage the CPU.
  • Page 13 On-site training is also available. Contact your nearest Elsag Bailey sales office for specific information and scheduling. Additional copies of this instruction, or other instructions, can be obtained from the nearest Elsag Bailey sales office at a rea- sonable charge. WBPEEUI220771A0...
  • Page 14 ™ DECnet Trademark of Digital Equipment Corporation. ® Eberhard Faber Registered trademark of Eberhard Faber Incorporated. ® Elsag Bailey Registered trademark of Elsag Bailey Process Automation. ™ Ethernet Trademark of Xerox Corporation. ® HP Registered trademark of Hewlett-Packard Company. ® INFI-NET Registered trademark of Elsag Bailey Process Automation.
  • Page 15 WBPEEUI220771A0...

  • Page 16: Overview

    Introduction Section 1 Overview The Conductor VMS™ Series 42 Auxiliary Terminal is a remote monitor and keyboard interface that connects to a main work- ® station. The main workstation connects to the INFI-NET com- munication highway. In this document, auxiliary terminal refers to a C-I-CV42C auxiliary terminal and main workstation refers to a C-I-CV43S-X1, C-I-CV43S-X2, or C-I-CV43S-X3 console;...
  • Page 17 Access the connections from the rear of the cabinet. The alarm relays are for alarm annunciation only. POWER SUPPLY AND IIMKM02A MODULE LOCATED INSIDE MONITOR CASE KEYBOARD MOUSE KEYBOARD Bailey INTERFACE ASSEMBLY WORK SURFACE CABINET T01453A Figure 1-1. Table Top Model (C-I-CV42C-1) 1 - 2 WBPEEUI220771A0...

  • Page 18: Console Model (C-I-Cv42C-2)

    Description Console Model (C-I-CV42C-2) Figures show the main components of the console model. The hardware of the console model of the auxiliary ter- minal is very similar to that of a single monitor main worksta- tion. The auxiliary terminal has different hardware in the CPU (no hard disk drive or floppy disk drive) and has only one mod- ule in the multibus card cage.

  • Page 19: Environmental Model (C-I-Cv42C-3)

    Description REAR VIEW UPPER MONITOR KEYBOARD INTERFACE ASSEMBLY POWER SUPPLY DC DISTRIBUTION BOARD MULTIBUS CARD CAGE T01442A Figure 1-3. Console Model Rear View (C-I-CV42C-2) This model has front and rear doors with individual locks. The front door has slotted openings for air intake to cool the inside of the auxiliary terminal.

  • Page 20: Panel Mount Model (C-I-Cv42C-4)

    Description MONITOR NADS03 ENGINEERING KEYBOARD JOYSTICK OPERATOR KEYBOARD IIMKM02A MODULE PEP , POWER SUPPLY AND KEYBOARD INTERFACE ASSEMBLY FRONT VIEW SIDE VIEW T01454A Figure 1-4. Environmental Model (C-I-CV42C-3) The hardware of the environmental model is separated into the upper and lower half of the cabinet. The CPU and monitor are located in the top of the cabinet.

  • Page 21: Central Processing Unit (Cpu)

    Instruction Content SPLIT TOP COVER MONITOR POWER ENTRY PANEL (INCLUDES IIMKM02A MODULE AND POWER SUPPLY) TUNE CONFIG MOUSE/ AUX 1 TRACKBALL KEYBOARD PORT KEYBOARD INTERFACE ASSEMBLY T01455A Figure 1-5. Panel Mount Model (C-I-CV42C-4) Central Processing Unit (CPU) ® The CPU described in this instruction is a Tektronix Model XP400.

  • Page 22: How To Use This Instruction

    How to Use this Instruction sequence flowcharts that direct installation personnel to the appropriate procedures. Troubleshooting Contains a table of error messages and corrective action, and a troubleshooting sequence flowchart that guides troubleshoot- ing personnel to the appropriate procedures. Provides an introduction into the routine maintenance of the Maintenance auxiliary terminal.

  • Page 23: Reference Documents

    Specific tool sizes are listed when required, such as Allen wrench size, socket size, wrench size, etc. Screwdrivers are listed as long or short when necessary. Reference Documents Table lists Elsag Bailey instructions referenced in this instruction. Table 1-1. Reference Documents Number Document...
  • Page 24 Specifications Table 1-3. Specifications Property Characteristic/Value Power Line voltage 120 VAC nominal (90 VAC to 132 VAC RMS) 240 VAC nominal (180 VAC to 264 VAC RMS) Overvoltage category: III Line frequency 47 to 63 Hz Circuit Breaker C-I-CV42C-1 and C-I-CV42C-4: 10 A C-I-CV42C-2 and C-I-CV42C-3: 20 A Power consumption Typical...
  • Page 25 Specifications Table 1-3. Specifications (continued) Property Characteristic/Value Keyboard interface Operator keyboard output relays rated at 250 mA 24-28 VDC per IIMKM02A module. Alarm Relays Rating Contact voltage 24 VDC Overvoltage category: III Contact current 0.25 A Contact power Alarm tones 6 per keyboard Alarm relays 5 per keyboard...

  • Page 26: Accessories

    Accessories Table 1-3. Specifications (continued) Property Characteristic/Value Dimensions Height Width Depth Model C-I-CV42C-1 55.80 22.00 49.53 19.50 60.96 24.00 C-I-CV42C-21 107.27 42.23 71.12 28.00 109.01 42.92 C-I-CV42C-22 156.94 61.78 71.12 28.00 109.01 42.92 C-I-CV42C-3 177.80 70.00 76.20 30.00 95.09 37.45 C-I-CV42C-4 614.10 24.17...
  • Page 27 Accessories Table 1-4. Accessories (continued) Accessory Description IICPI01 15° wedge IICPI02 45° wedge IICUC01 Utility console IICWS01 Work and printer surface IIPRT02 Black and white printer IIPRT03 Color printer (up to 64 colors) IIPRT05 High speed black and white printer IIPRT08C Color/black and white screen copy printer IIPRT09...

  • Page 28: Section 2 Description And Operation

    Description and Operation Section 2 Introduction This section explains the theory of operation for the Conductor VMS Series 42 Auxiliary Terminal. An operator uses the auxil- iary terminal to monitor and control the process through a main workstation. It shows equipment status and process states with interactive color graphic displays.

  • Page 29: Block Diagram

    Functional Operation O PE R ATO R KE YB O AR D EN G IN E E R IN G KE YB O AR D M O U S E / KE YB O AR D IN T ER FA C E T R AC KB A LL AS SE M B LY (N OT U S E D O N...

  • Page 30: Section 3 Installation

    Installation Section 3 Introduction This section contains information needed when installing the Conductor VMS Series 42 Auxiliary Terminal. It includes infor- mation on special handling, unpacking and inspection, safety considerations and wiring considerations. Following these topics are installation sequence flowcharts that guide personnel, seeking to perform a specific installation task, to the proper procedure needed to perform that task.

  • Page 31: Unpacking And Inspection

    When the auxiliary terminal is received it should be unpacked and inspected. 1. Check for any obvious damage to the crate or its contents. If damage is evident, notify the carrier and an Elsag Bailey sales representative. 2. Remove any loose packing from the crate.

  • Page 32: Safety Considerations

    Safety Considerations 4. If storing the auxiliary terminal prior to installation, leave it in the original crate, if possible. Store in an area free from cor- rosive vapors and extremes in temperature and humidity. 5. Do not store the auxiliary terminal in an area that would take it out of the specifications listed in Table 1-3.

  • Page 33: Ac Power Wiring

    Wiring Considerations Recommended Practice for Powering and Grounding • Sensitive Electronic Equipment (IEEE Emerald Book), ANSI/IEEE 1100. Recommended Practice for Grounding of Industrial • and Commercial Power Systems (IEEE Green Book), ANSI/IEEE 142. Do not attempt to install any system or related equipment before consulting and understanding these documents as well as any other applicable international standards.

  • Page 34: Access

    Setting up the auxiliary terminal for 240-VAC requires no changes. The color monitor, CPU and monitor are autosensing and need no changes for 240-VAC operation. Monitors other than those supplied by Elsag Bailey may require changes. Refer to Procedure for more AC power wiring information.

  • Page 35: Connections

    Software Installation and Start-up Connections Wiring connections vary depending on the model. Procedure details the connections for the various models. NOTE: AC outlets are only for external peripheral equipment listed in this instruction. Do not connect motors, lights or test equipment to the AC outlets. Electrical noise may cause data to be lost or changed.

  • Page 36: Installation Sequence

    Installation Sequence Installation Sequence Figure begins the installation sequence for the auxiliary terminal. Depending on the model, Figure points to either Figure 3-2, 3-3, or 3-5. Each block of the flow represents a single task that must be completed before continuing with the sequence. In some cases, more than one path can be taken during installation.
  • Page 37 Installation Sequence USING TABLE COVER TOP CABINET TO REMOVAL SUPPORT? STAND- CONNECTING ARRAY WEDGE TABLE ANCHORING ALONE OR CONSOLE INSTALLATION ARRAY? COMPONENTS STAND- ALONE KEYBOARD IIMKM02A MODULE MODULE INTERFACE DEVICE WIRING MODULE REMOVAL INSTALLATION INSTALLATION SETTINGS INSTALL ETHERNET PRINTER PRINTERS? WIRING INSTALLATION PR10...

  • Page 38: Console Model Installation Sequence (C-I-Cv42C-2)

    Installation Sequence ANCHOR COVER ANCHORING CONSOLE? REMOVAL WORK SURFACE INSTALLATION PR12 STAND- CONNECTING ARRAY WEDGE TABLE ALONE OR CONSOLE INSTALLATION ARRAY? COMPONENTS STAND- ALONE WIRING IIMKM02A KEYBOARD MODULE MODULE ETHERNET MODULE INTERFACE DEVICE REMOVAL INSTALLATION WIRING SETTINGS INSTALLATION PR10 INSTALL PRINTER PRINTERS? INSTALLATION...

  • Page 39: Environmental Model Installation Sequence (C-I-Cv42C-3)

    Installation Sequence IIMKM02A COVER MODULE MODULE ANCHORING WIRING REMOVAL REMOVAL SETTINGS KEYBOARD INSTALL MODULE ETHERNET PRINTER INTERFACE DEVICE PRINTERS? INSTALLATION WIRING INSTALLATION INSTALLATION PR10 PR11 COVER INSTALLATION PR39 DONE TR1424A Figure 3-4. Environmental Model Installation Sequence (C-I-CV42C-3) IIMKM02A PANEL MODULE MODULE MODULE WIRING...

  • Page 40: Section 4 Troubleshooting

    Bailey Process Automa- tion components accessible. Also refer to Table for any applicable Elsag Bailey documents. Many of those documents also provide troubleshooting information. If problems exist that are not included in any of the documentation, contact the local Elsag Bailey service office for assistance.

  • Page 41: Troubleshooting Sequence

    Troubleshooting Sequence Table 4-1. Troubleshooting Guide (continued) Symptom Possible Problem or Solution Start-up OK but no key- Check keyboard assignment. Check all cables. Check caps lock posi- board response tion. Check IIMKM02A module seating and jumpers. Check main work- station configuration (keyboards/printers). Start-up OK but no moni- Check monitor AC power.

  • Page 42: Troubleshooting Sequence

    Troubleshooting Sequence START REMOVE COVER COVERS? REMOVAL AC POWER TEST PR14 CONTACT LOCAL STILL EBPA SERVICE PROBLEMS? OFFICE DC POWER TEST PR15 INSTALL COVER COVERS? INSTALLATION PR39 DONE TR1426A Figure 4-1. Troubleshooting Sequence WBPEEUI220771A0 4 - 3...
  • Page 43 WBPEEUI220771A0...

  • Page 44: Introduction

    The maintenance of any stand-alone product or control system affects the reliability of that product. Elsag Bailey recommends that all equipment users practice a preventive maintenance program that will keep the equipment operating at an optimum level.

  • Page 45: Preventive Maintenance Schedule

    Inspect and check the PEP. In high vibration environments testing may PR20 2 years be necessary at shorter intervals. Replace power supplies. Call Elsag Bailey sales and service for Figure 5 years information. Complete all appropriate tasks in this table.

  • Page 46: Section 6 Repair And Replacement

    Repair and Replacement Section 6 Introduction This section provides repair and replacement procedures for the Conductor VMS Series 42 Auxiliary Terminal. NOTE: Follow the procedures for working with static sensitive devices when performing the repair and replacement procedures. Repair and Replacement Sequence Refer to Figure for the repair and replacement sequence for the auxiliary terminal.

  • Page 47: Repair And Replacement Sequence Flowchart

    Repair and Replacement Sequence START MODULE AND MULTIBUS CARD CAGE POWER SUPPLY AND PEP WHAT AREA OF WORKSTATION? OPERATOR INTERFACE MONITORS AND TOUCHSCREEN TR1428A Figure 6-1. Repair and Replacement Sequence Flowchart 6 - 2 WBPEEUI220771A0...
  • Page 48 Repair and Replacement Sequence R E M O V E C O V E R S ? YE S C O V E R R E M O VA L P R 1 M ULTIB US R E P LA C IN G C AR D C AG E S W ITC H O F F C O M P O NE NTS...

  • Page 49: Power Supply And Pep

    Repair and Replacement Sequence REMOVE COVERS? COVER REMOVAL SWITCH OFF POWER AT SWITCH OFF POWER SUPPLY POWER SUPPLY POWER AT REMOVAL INSTALLATION OPERATING BRANCH CIRCUIT PR24 PR25 SWITCH ON POWER AT REPLACEMENT OPERATING BRANCH CIRCUIT PR26 SWITCH ON POWER AT INSTALL COVER COVERS?
  • Page 50 Repair and Replacement Sequence REMOVE COVERS? SWITCH OFF COVER POWER AT REMOVAL REPLACEMENT PR27 SWITCH ON INSTALL COVER POWER AT COVERS? INSTALLATION PR39 DONE TR1430A Figure 6-4. CPU WBPEEUI220771A0 6 - 5...

  • Page 51: Operator Interface

    Repair and Replacement Sequence KEYBOARD KEYBOARD KEYBOARD, MOUSE, TRACKBALL, IIADP01 INTERFACE INTERFACE DEVICE DEVICE REMOVAL INSTALLATION IIADP02 REPLACE PR28 NADS03 WHAT? KEYBOARD INTERFACE ASSEMBLY DONE SWITCH OFF COVER IIADP02 POWER AT REMOVAL REPLACEMENT PR29 SWITCH OFF COVER NADS03 POWER AT REMOVAL REPLACEMENT PR30...

  • Page 52: Monitors And Touchscreen

    Repair and Replacement Sequence REMOVE COVERS? UPPER (CONSOLE MODEL MONITOR UPPER ONLY) SWITCH OFF OR LOWER COVER TOUCHSCREEN REPLACE POWER AT MONITOR? REMOVAL WHAT? TOUCHSCREEN CONTROLLER CARD LOWER TOUCHSCREEN MODULE MODULE LOWER MONITOR UPPER MONITOR CONTROLLER CARD REMOVAL INSTALLATION REMOVAL REMOVAL REPLACEMENT PR38...
  • Page 53 WBPEEUI220771A0...

  • Page 54: Section 7 Replacement And Spare Parts

    Replacement and Spare Parts Section 7 Introduction Table lists the recommended spare parts for the Conductor VMS Series 42 Auxiliary Terminal. Table 7-1. Spare Parts (Recommended) C-I-CV42- Nomenclature Description or Part Number IIADP01 ADP, table top • • • IIADP02 ADP, panel mount •...
  • Page 55 Introduction Table 7-1. Spare Parts (Recommended) (continued) C-I-CV42- Nomenclature Description or Part Number 6640639?1 Fan assembly (3-inch) • 6640851?2 Power entry panel • 6642485?1 CPU - Tektronix, model XP400 • • • • 194776?11001 Fuse 1 A (keyboard interface front •...

  • Page 56: Appendix A Dimension Drawings

    Dimension Drawings Appendix A Introduction This appendix contains installation and dimension drawings for various Conductor VMS Series 42 Auxiliary Terminal com- ponents and arrays as well as a typical anchoring scheme drawing. Table lists the figure numbers and descriptions of the drawings.
  • Page 57 Introduction 495.3 DIMENSIONS 19.5 MILLIMETERS INCHES 495.3 19.5 Bailey 482.6 558.8 19.0 22.0 T01457A Figure A-1. Table Top Model Dimensions A - 2 WBPEEUI220771A0...

  • Page 58: Console Model Dimensions

    Introduction 471.8 18.58 1568.3 61.74 1085.7 42.75 724.6 28.53 281.8 482.6 66.0 493.8 108.7 108.7 11.09 19.00 2.60 19.44 4.28 4.28 STUD CENTER STUD TO REAR CENTER DOOR 711.2 830.4 28.00 32.69 DIMENSIONS 1090.1 42.92 MILLIMETERS INCHES T01491A Figure A-2. Console Model Dimensions WBPEEUI220771A0 A - 3...

  • Page 59: Environmental Model Dimensions

    Introduction EYEBOLT REMOVABLE 762.0 30.00 96.9 3.82 777.9 30.63 1778.0 70.00 381.0 CONDUIT AND CABLE DIMENSIONS 15.00 ENTRY AREA MILLIMETERS INCHES FRONT VIEW TOP VIEW T01472A Figure A-3. Environmental Model Dimensions A - 4 WBPEEUI220771A0...

  • Page 60: Environmental Model Dimensions

    Introduction 472.5 18.60 FILTER SPLASH 430.3 GUARDS 16.94 DIMENSIONS MILLIMETERS INCHES 12.7 DIA MTG BOLTS 0.50 4 REQUIRED 707.4 MTG CTRS 711.2 MTG CTRS 28.00 27.85 T01473A Figure A-4. Environmental Model Dimensions WBPEEUI220771A0 A - 5...

  • Page 61: Panel Mount Model Dimensions

    Introduction 209.6 368.3 8.25 196.9 14.50 0.25 4.8 4 HOLES 95.3 76.2 6.4 4 HOLES 135.9 0.19 3.75 3.00 0.250 5.35 CUTOUT FOR KEYBOARD 0.38 INTERFACE PANEL KEYBOARD MOUNTING HOLE PATTERN 1 5 2.4 MINIMUM TOP 472.9 CLEARANCE 6 .0 18.62 457.2 18.00...

  • Page 62: Anchoring Scheme (Typical

    Introduction 101.6 12.7 4.00 DIA. 0.50 ANCHOR BOLT 0.64 50.8 0.25 2.00 38.1 1.50 FLOOR FLOOR OPENING OPENING DIMENSIONS MILLIMETERS INCHES STANDARD FLOOR MOUNTING OPTIONAL WELD MOUNTING T01277A Figure A-7. Anchoring Scheme (Typical) BOTTOM DIMENSIONS CABLE MILLIMETERS ENTRY AREA INCHES 149.4 5.88 197.1...

  • Page 63: Array Installation Drawing (Typical

    Introduction RECOMMENDED CLEARANCE FROM WALL FOR SERVICING AND AISLEWAY 15° 711.2 1000.0 28.00 39.40 1089.4 42.89 215.7 8.49 1270.0 1054.1 50.00 41.50 529.1 493.8 217.4 20.83 19.44 8.56 69.2 2.73 482.6 19.00 52.8 2.08 404.2 15.91 T01418A Figure A-9. Array Installation Drawing (Typical) A - 8 WBPEEUI220771A0...

  • Page 64: Iicpi01 15° Wedge Table Dimensions

    Introduction 493.8 493.8 19.44 19.44 335.3 69.3 13.20 2.73 482.6 19.00 52.8 2.08 50.8 2.00 404.1 DIMENSIONS 15.91 MILLIMETERS IICPI01 INCHES T01295A Figure A-10. IICPI01 15° Wedge Table Dimensions 956.6 493.8 37.66 19.44 885.2 791.5 34.85 31.16 395.7 15.58 482.6 19.00 1089.7 42.90...
  • Page 65 Introduction REMOVABLE PLUG FOR PRINTER PAPER 1000.0 39.40 1090.1 RECOMMENDED CLEARANCE 42.92 FROM WALL FOR SERVICING 1523.9 AND AISLEWAY 711.2 60.00 433.7 28.00 17.08 738.3 29.07 FRONT SIDE BACK 687.5 27.07 CABLE ACCESS 492.1 COVER PLATE 465.1 19.37 63.5 REAR CABLE 614.7 18.31 2.50...

  • Page 66: Iicuc01 Utility Console Dimensions

    Introduction 1090.1 42.92 711.2 28.00 1000.0 39.40 RECOMMENDED CLEARANCE FROM WALL FOR SERVICING AND AISLEWAY. 1732.51 68.21 1085.7 42.75 SIDE REAR FRONT 687.5 27.07 T01493A Figure A-13. IICUC01 Utility Console Dimensions WBPEEUI220771A0 A - 11...
  • Page 67 WBPEEUI220771A0...

  • Page 68: Appendix B Factory Cabling

    Factory Cabling Appendix B Introduction This appendix contains factory cabling tables and diagrams for the Conductor VMS Series 42 Auxiliary Terminal. This appen- dix shows factory cabling only and is intended as a reference or for repair. For specific customer cabling, refer to the appropri- ate procedure.
  • Page 69 Introduction Table B-1. Table Top Model Factory Cabling (continued) Cable No. Part No. Connect From Connect To (Fig. B-1) 6640778?2 J5 on chassis 1 port on CPU 6640857?1 P8 on IIMKM02A module J2 on chassis (inside) 6642341?1 J3 on chassis Mouse port on CPU 6642342?1 Touchscreen...
  • Page 70 Introduction C H A S S IS R E S E T O P E R ATO R K E Y B O A R D M O U S E /TR A C K B A L L S W ITC H O P TIO N A L TA B L E TO P E N G IN E E R IN G A D P PA N E L...
  • Page 71 Introduction Table B-2. Console Model Factory Cabling (continued) Cable No. Part No. Connect From Connect To (Fig. B-2) 6637599?1 J1 AC OUT on PEP P1 on power supply 6638708?1 TB2 on backplane Terminal block on DC distribu- tion board 6638713?1 P2 on keyboard interface P3 on DC distribution board assembly...

  • Page 72: Console Model Factory Cabling

    Introduction OPERATOR KEYBOARD MOUSE/TRACKBALL OPTIONAL TABLETOP ENGINEERING ADP PANEL KEYBOARD TOUCHSCREEN KEY- MOUSE/ PORT BOARD TRACK- BALL TERM DC DISTR. KEYBOARD BOARD INTERFACE TERM ASSEMBLY MOUSE 1 PORT IIMKM02A BACKPLANE KEYBOARD MODULE 0 PORT AC IN ETHERNET AUX OUT MONITOR NETWORK RESET TERM AC OUT...
  • Page 73 Introduction Table B-3. Environmental Model Factory Cabling (continued) Cable No. Part No. Connect From Connect To (Fig. B-3) 6638713?1 P3 on DC distribution board P2 on keyboard interface assembly 6638713?4 P4 on DC distribution board P1 on NADS03 panel 6638719?1 P4 on IIMKM02A module Reset switch on PEP 6638720?6...

  • Page 74: Environmental Model Factory Cabling

    Introduction OPERATOR KEYBOARD NOT USED CABLE INCLUDED OPTIONAL TABLETOP ENGINEERING WITH AIR CONDITIONER ADP PANEL KEYBOARD CONDITIONER KEY- MOUSE/ PORT BOARD TRACK- BALL DISTRIBUTION KEYBOARD BOARD INTERFACE TERM ASSEMBLY NADS03 IIMKM02A MODULE POWER SUPPLY RESET TERM 1 PORT KEYBOARD PORT AC OUT 0 PORT BRIGHTNESS...
  • Page 75 Introduction Table B-4. Panel Mount Model Factory Cabling (continued) Cable No. Part No. Connect From Connect To (Fig. B-4) 6634512?26N72 P5 keyboard port on chassis P1 on keyboard interface assembly 6634512?26N72 P7 ADP port on chassis P8 on keyboard interface assembly 6638719?2 P4 on IIMKM02A module...

  • Page 76: Panel Mount Model Factory Cabling

    Introduction O PE R ATO R K EYB O A R D M O U SE /TR A C K B AL L O PT IO N A L TA BL E TO P E N G IN EE R IN G A D P PA N E L K E YBO AR D A U X...
  • Page 77 WBPEEUI220771A0...

  • Page 78: Appendix C Quick Reference

    Quick Reference Appendix C Introduction This section contains figures providing information at a glance. It is intended for those completely familiar with the Conductor VMS Series 42 Auxiliary Terminal and this instruction. Refer to the appropriate section or procedure for detailed information. Table lists the figure numbers and descriptions of the figures.
  • Page 79 Introduction POWER SUPPLY AND IIMKM02A MODULE LOCATED INSIDE MONITOR CASE KEYBOARD MOUSE KEYBOARD Bailey INTERFACE ASSEMBLY WORK SURFACE CABINET T01453A Figure C-1. Table Top Model C - 2 WBPEEUI220771A0...
  • Page 80 Introduction FRONT VIEW UPPER MONITOR LOWER MONITOR KEYBOARD INTERFACE ASSEMBLY KEYBOARD MULTIBUS CARD CAGE IIMKM02A MODULE CD-ROM DRIVE T01441A Figure C-2. Console Model Front View WBPEEUI220771A0 C - 3...
  • Page 81 Introduction REAR VIEW UPPER MONITOR KEYBOARD INTERFACE ASSEMBLY POWER SUPPLY DC DISTRIBUTION BOARD MULTIBUS CARD CAGE T01442A Figure C-3. Console Model Rear View C - 4 WBPEEUI220771A0...
  • Page 82 Introduction MONITOR NADS03 ENGINEERING KEYBOARD JOYSTICK OPERATOR KEYBOARD IIMKM02A MODULE PEP , POWER SUPPLY AND KEYBOARD INTERFACE ASSEMBLY FRONT VIEW SIDE VIEW T01454A Figure C-4. Environmental Model WBPEEUI220771A0 C - 5...
  • Page 83 Introduction SPLIT TOP COVER MONITOR POWER ENTRY PANEL (INCLUDES IIMKM02A MODULE AND POWER SUPPLY) TUNE CONFIG MOUSE/ AUX 1 TRACKBALL KEYBOARD PORT KEYBOARD INTERFACE ASSEMBLY T01455A Figure C-5. Panel Mount Model WRIST DEGAUSS RESET WRAP AC IN AC OUT 2– 2 –...

  • Page 84: Console Model Pep

    Introduction U. D EG AU SS L. D EG AUS S USED NOTICE : CONNE CT POW ER CORD BEFORE CO NNECTING SIGNA L CAB LE REAR VIEW C OM C OM C O M 2– 2– UPPER CRT BLOWER/AUX C OM C OM C O M...

  • Page 85: Panel Mount Model Pep

    Introduction ALARM CONTACTS CPU INPUT PWR I/O PWR ADP PWR FAN PWR W R IS T RESET S TR A P POWER PEP INPUT PWR DEGAUSS KEYBOARD T01476A Figure C-9. Panel Mount Model PEP 1 2 3 1 2 3 FA C TO R Y C U S TO M E R S E TTIN G S...

  • Page 86: Console And Panel Mount Model Keyboard Interface Assembly

    Introduction CONFIG TUNE MOUSE/ AUX 1 TRACKBALL KEYBOARD PORT T01447A Figure C-12. Console and Panel Mount Model Keyboard Interface Assembly WARNING!! 120/240 VAC O FF MAY CAUSE SEVERE TERMINAL DAMAGE! SWITCH T U N E C O N F IG MUST BET SET FOR 120/240 120/240...

  • Page 87: Cpu Connections

    Introduction MOUSE PORT 1 ETHERNET PORT NETWORK CABLE ON/OFF PORT 0 POWER KEYBOARD VIDEO PORT SWITCH PORT T01490A Figure C-14. CPU Connections BACK OF ADP PANEL ADDRESS SWITCH PC BOARD 1 2 3 4 5 6 7 8 OP EN ADDRESS SWITCH SETTINGS 1 2 3 4 5 6 7 8...

  • Page 88: Iiadp02 Adp Switch Settings

    Introduction T01305A Figure C-16. Multibus Card Cage Backplane BEZEL BACK OF SCREWS (2) ADP PANEL 8 7 6 5 4 3 2 1 ADDRESS SWITCH TO MKM OPEN BOARD (26 PIN) BOARD POWER IN CABLE T01303A Figure C-17. IIADP02 ADP Switch Settings WBPEEUI220771A0 C - 11...
  • Page 89 Introduction BACK OF ADP ANNUNCIATOR PANEL DISPLAY PANEL (ADP) PC BOARD ADDRESS SWITCH ADDRESS SWITCH SETTINGS TO MKM BOARD (26 PIN) PIN 1 POWER IN CABLE T01477A Figure C-18. NADS02 ADP Switch Settings C - 12 WBPEEUI220771A0...
  • Page 90 Introduction TUNE CONFIG MOUSE/ AUX 1 KEYBOARD TRACKBALL PORT KEYBOARD INTERFACE ASSEMBLY FRONT VIEW TO MOUSE PORT ON CPU TO P5 ON MKM BOARD NOT USED CAUTION: SWITCHES 5, 6 AND 7 ARE CLOSED (ON). SWITCHES 1 THROUGH 4 TO P7 ON MKM AND 8 ARE OPEN (OFF).
  • Page 91 Introduction 4 3 2 1 C LO S E D - O N IIM K M 0 2 A 8 7 6 5 4 3 2 1 C LO S E D - O N P 15 W 1 IN S TA L L E D W 2 N OT IN S TA LL E D TO U C H P 14...

  • Page 92: Environmental Model (C-I-Cv42C-3)

    Cover Removal Purpose/Scope 5 min. This procedure explains how to remove the doors and top cover from the console model and how to open the doors on the envi- ronmental model. Parts None. Keys. Tools • ⁄ -inch Allen wrench. •...
  • Page 93 Procedure □ 3. Turn each end latch ¼-turn. □ 4. Open the door. PR1 - 2 WBPEEUI220771A0...
  • Page 94 Anchoring Purpose/Scope 1 hr Due to the numerous installation methods possible, this proce- dure is intended only as a reference. It is beyond the scope of this instruction to include all of the possible anchoring mecha- nisms. The example shown in Figure PR2-3 is for illustration purposes only and may or may not reflect the actual...
  • Page 95 Procedure 12.7 MM (0.50 IN.) CUSTOMER MOUNTING HOLES DIMENSIONS 482.6 19.00 MILLIMETERS INCHES 66.0 493.8 108.7 2.60 19.44 4.28 T01443A Figure PR2-1. Console Model and Table Top Cabinet Anchoring Dimensions 472.5 18.60 FILTER SPLASH 430.3 GUARDS 16.94 DIMENSIONS MILLIMETERS INCHES 12.7 DIA MTG BOLTS 0.50...
  • Page 96 Procedure 101.6 12.7 4.00 DIA. 0.50 ANCHOR BOLT 0.64 50.8 0.25 2.00 38.1 1.50 FLOOR FLOOR OPENING OPENING DIMENSIONS MILLIMETERS INCHES STANDARD FLOOR MOUNTING OPTIONAL WELD MOUNTING T01277A Figure PR2-3. Anchoring Scheme (Typical) WBPEEUI220771A0 PR2 - 3...
  • Page 97 WBPEEUI220771A0...
  • Page 98 Connecting Console Components Purpose/Scope 10 min. This procedure explains how to connect two components together in an array. It does not include installing wedge tables. Wedge table installation is covered in PR4. Parts None. ½-inch open end wrench. Tools • Procedure □...
  • Page 99 Procedure □ 2. Move the work surface up to 6.35 millimeters (0.25 inches) up, down, forward or back toward the cabinet to line up the work surfaces. □ 3. Two steel alignment pins are shipped inside the brass bushings located on each side of each work surface. When two work surfaces are lined up, push the pins outward into the bushing of the tabletop to the right of the cabinet.
  • Page 100 Wedge Table Installation Purpose/Scope 10 min. This procedure explains how to install wedge tables in an array. Parts Number Description 197846?1 Pin, retaining 6638635?1 Bracket 6638636?1 15° wedge table (IICPI01) 6639210?1 45° wedge table (IICPI02) NTCAC13000 Washer, flat NTJAC13030 Lock washer, spring NAUAC25012 Hex cap screw, 0.375-16 x 0.75 long NAUAC25028...
  • Page 101 Procedure ARRAY COMPONENTS INSTALL 1.75-INCH SCREWS AND WASHERS HERE WEDGE TABLE INSTALL 0.75-INCH SCREWS AND BRACKET (4) WASHERS HERE T01417A Figure PR4-1. Wedge Table Installation ⁄ □ 7. Use the -inch open end wrench to fasten the brackets to 9 16 the components in the array using the assemblies from Step 6.
  • Page 102 Wiring Purpose/Scope 10 min. This procedure explains how to install power wiring. None. Parts Bladed screwdriver. Tools • Safety Considerations 1. Disconnect the AC line cord or power lines from the operat- ing branch circuit coming from the source before attempting WARNING electrical connections.
  • Page 103 Procedure and need no changes for 240-VAC operation. Monitors other than those supplied by Elsag Bailey may require changes. NOTE: Be sure the auxiliary terminals and any remote monitors are powered using the same power source and ground as the main terminal to reduce the chance of communication problems on the Ethernet.
  • Page 104 Procedure WRIST DEGAUSS WRAP RESET AC IN AC OUT 2– 2– 1– 1– T01469A Figure PR5-1. Table Top Model AC Power Wiring Console Model □ 1. Disconnect power from the operating branch circuits that power the auxiliary terminal. □ 2. Bring the power wiring from the service in through one of the cable entry cutouts in the console.

  • Page 105: Environmental Model

    Procedure SCSI PERIPHERAL U . D EG AU S S L. D E GAU SS PERIPHERAL PORT NO TICE: CO NNECT POW ER CO RD BEFO RE CO NNECTING S IG NAL CAB LE C OM C OM C OM 2 –...

  • Page 106: Panel Mount Model

    Procedure WARNING!! 120/240 VAC O FF MAY CAUSE SEVERE TERMINAL DAMAGE! SWITCH T U N E C O N F IG MUST BET SET FOR 120/240 120/240 PROPER VOLTAGE!! M A IN P O W ER MOUSE/ AUX 1 TRACKBALL K E Y B O A RD WRIST PORT...
  • Page 107 WBPEEUI220771A0...
  • Page 108 Module Removal Purpose/Scope 5 min. This procedure explains how remove the module from the mul- tibus card cage. None. Parts Bladed screwdriver. Tools • Safety Considerations 1. There are exposed AC and DC connections inside the cabi- WARNING net. These exposed electrical connections present a shock hazard that can cause injury or death.
  • Page 109 Procedure IIMKM02A T01446A Figure PR6-1. Module Location □ 6. Remove and label all cables from the module. □ 7. Pull out on the two tabs on each side of the module to release it. □ 8. Remove the module. All Other Models □...
  • Page 110 IIMKM02A Module Settings Purpose/Scope 5 min. This procedure explains how to verify or change the settings on the IIMKM02A module. It applies when removing the module to set it up during installation or when replacing it due to failure. Parts IIMKM02A module (only if replacing with a new one).
  • Page 111 Procedure Table PR7-1. IIMKM02A Module Jumper Settings (continued) Customer Jumper Setting Description Setting Resets multibus card cage when IIMKM02A module watchdog timer circuit times out Does not reset multibus card cage when IIMKM02A module watchdog timer circuit times out Disables power supply out-of-toler- ance (OOT) signal to reset the IIMKM02A module Enables power supply out-of-toler-...
  • Page 112 Procedure 1 2 3 1 2 3 FA C TO R Y C U S TO M E R S E TTIN G S S E TTIN G S 1 2 3 FA C TO R Y C U S TO M E R S E TTIN G S S E TTIN G S 1 2 3...
  • Page 113 WBPEEUI220771A0...
  • Page 114 Module Installation Purpose/Scope 5 min. This procedure explains how install the module into the multi- bus card cage. None. Parts Bladed screwdriver. Tools • Safety Considerations 1. There are exposed AC and DC connections inside the cabi- WARNING net. These exposed electrical connections present a shock hazard that can cause injury or death.

  • Page 115: C-16. Multibus Card Cage Backplane

    Procedure IIMKM02A T01446A Figure PR8-1. Module Location □ 3. Place the module in the proper rails. □ 4. Push gently on the module until the edge connector on the module is firmly seated in the connector on the backplane. □ 5.
  • Page 116 Keyboard Interface Device Installation Purpose/Scope 10 min. This procedure explains how install keyboard interface devices. This includes the engineering (QWERTY) keyboard, the operator (Mylar) keyboard, the pointing device (mouse or trackball), joystick, and the table top ADP panel (IIADP01). Parts Number Description 6638514?1...
  • Page 117 Procedure TUNE CONFIG MOUSE/ AUX 1 AUX 1 POWER TRACKBALL KEYBOARD PORT T01468A Figure PR9-1. Table Top Model Keyboard Interface Assembly CONFIG TUNE MOUSE/ AUX 1 TRACKBALL KEYBOARD PORT T01447A Figure PR9-2. Console and Panel Mount Model Keyboard Interface Assembly □...
  • Page 118 Procedure WARNING!! 120/240 VAC O FF MAY CAUSE SEVERE TERMINAL DAMAGE! SWITCH T U N E C O N F IG MUST BET SET FOR 120/240 120/240 PROPER VOLTAGE!! M A IN P O W ER MOUSE/ AUX 1 TRACKBALL K E Y B O A RD WRIST PORT...
  • Page 119 Procedure BACK OF ADP PANEL ADDRESS SWITCH PC BOARD 1 2 3 4 5 6 7 8 OP EN ADDRESS SWITCH SETTINGS 1 2 3 4 5 6 7 8 ADP 1 OPEN 1 2 3 4 5 6 7 8 ADP 2 OPEN 1 2 3 4 5 6 7 8...
  • Page 120 Ethernet Wiring PR10 Purpose/Scope 60 min. This procedure explains how to connect Ethernet wiring. None. Parts None. Tools Procedure Ethernet is a network protocol complying with IEEE Standard 802.3. It is a CSMA/CD protocol (with no token). All devices on the Ethernet network listen to the data transmissions.
  • Page 121 Procedure Use the cable entry cutouts to go from component to component. BOTTOM DIMENSIONS CABLE MILLIMETERS ENTRY AREA INCHES 149.4 5.88 197.1 7.76 68.6 129.5 2.70 5.10 REAR 63.5 CABLE 2.50 ENTRY T01444A Figure PR10-1. Table Top and Console Model Cable Entry Cutouts PR10 - 2 WBPEEUI220771A0...
  • Page 122 Procedure EYEBOLT REMOVABLE 762.0 30.00 96.9 3.82 777.9 30.63 1778.0 70.00 381.0 CONDUIT AND CABLE DIMENSIONS 15.00 ENTRY AREA MILLIMETERS INCHES FRONT VIEW TOP VIEW T01472A Figure PR10-2. Environmental Model Cable Entry Cutout WBPEEUI220771A0 PR10 - 3...
  • Page 123 WBPEEUI220771A0...
  • Page 124 Printer Installation PR11 Purpose/Scope 20 min. This procedure is for information only. It provides a listing of printers that can be used with the auxiliary terminal either through direct connection to the printer port on the rear of the CPU or through a DEC™ server. Parts Number Description...
  • Page 125 WBPEEUI220771A0...
  • Page 126 Work Surface Installation PR12 Purpose/Scope 10 min. This procedure explains how to install the work surface. Parts Number Description 6638625?1 Work surface assembly Tools None. Procedure □ 1. Adjust the leveling screws on all main and auxiliary termi- nals, and connecting tables until the monitor bezels are even. The leveling screws adjust 26.7 millimeters (1.05 inches).
  • Page 127 Procedure RIGHT BRACKET LEFT BRACKET LEFT BUSHING RIGHT BUSHING RIGHT BUSHING TABLE SUPPORT BRACKET ADJUSTABLE MOUNTING BOLTS (3 PER BRACKET) PIN (ONE PER BUSHING) 6.35 0.25 6.35 DIMENSIONS 6.35 0.25 MILLIMETERS 0.25 INCHES T01294A Figure PR12-1. Work Surface Installation PR12 - 2 WBPEEUI220771A0...
  • Page 128 Panel Mounting PR13 Purpose/Scope 5 min. This procedure explains how install the panel mount model. None. Parts Bladed screwdriver. Tools • Torque screwdriver for 39.8 Nm (40.0 in.-lbs). • Tools to make panel cutouts are dependent on the • installation. Procedure The panel that supports the panel mount model must be strong enough to support the monitor.
  • Page 129 Procedure 209.6 368.3 8.25 196.9 14.50 0.25 4.8 4 HOLES 95.3 76.2 6.4 4 HOLES 135.9 0.19 3.75 3.00 0.250 5.35 CUTOUT FOR KEYBOARD 0.38 INTERFACE PANEL KEYBOARD MOUNTING HOLE PATTERN 1 5 2.4 MINIMUM TOP 472.9 CLEARANCE 6 .0 18.62 457.2 18.00...
  • Page 130 AC Power Test PR14 Purpose/Scope 10 min. This procedure explains how to check the AC power at the PEP or keyboard interface assembly (table top model only). None. Parts Digital multimeter (DMM). Tools • Safety Considerations 1. There are exposed AC and DC connections inside the cabi- WARNING net.
  • Page 131 Procedure U. D EG AU SS L. D EG AUS S USED NOTICE : CONNE CT POW ER CORD BEFORE CO NNECTING SIGNA L CAB LE REAR VIEW C OM C OM C O M 2– 2– UPPER CRT BLOWER/AUX C OM C OM C O M...
  • Page 132 Procedure ALARM CONTACTS CPU INPUT PWR I/O PWR ADP PWR FAN PWR W R IS T RESET S T R A P POWER PEP INPUT PWR DEGAUSS KEYBOARD T01476A Figure PR14-4. Panel Mount Model PEP □ 2. Unplug all of the line cords from the AC outlets. □...
  • Page 133 WBPEEUI220771A0...
  • Page 134 DC Power Test PR15 Purpose/Scope 10 min. This procedure explains how to check the DC power supplies. None. Parts Digital multimeter (DMM). Tools • Safety Considerations 1. There are exposed AC and DC connections inside the cabi- WARNING net. These exposed electrical connections present a shock hazard that can cause injury or death.
  • Page 135 Procedure T01305A Figure PR15-1. DC Power Test (Console Model) □ 7. Take the voltage measurements with the power supply under load. The voltage measurements should read +5.00 VDC (+0.25 VDC, -0.00 VDC), +12.00 VDC (+1.5 VDC, -1.00 VDC), and -12.00 VDC (+1.00 VDC, -1.50 VDC). NOTE: Unstable operation may result if the power supply voltages are not within tolerance.
  • Page 136 Monitor Cleaning PR16 Purpose/Scope 5 min. This procedure explains how to clean the monitor. None. Parts Soft lint-free cloth. Tools • Mild all-purpose commercial spray cleaner. • Procedure □ 1. Spray the mild all-purpose commercial spray cleaner on the soft lint-free cloth. □...
  • Page 137 WBPEEUI220771A0...
  • Page 138 Printed Circuit Board Cleaning PR17 Purpose/Scope 1 hr This procedure explains how to clean the printed circuit boards. None. Parts Clean, dry, filtered compressed air. Tools • Antistatic vacuum. • Isopropyl alcohol (99.5 percent electronic grade). • Foam-tipped swab. • Distilled water.
  • Page 139 Procedure Perform all cleaning and handling of the printed circuit boards at static safe workstations. Always observe electrostatic sensitive device handling precautions when handling printed circuit boards. □ Be sure to disconnect power to the workstation before access- ing the printed circuit boards. General Cleaning and Washing □...
  • Page 140 Procedure Edge Connector Cleaning (Tarnished or Deeply Stained) □ 1. Use the Eberhard Faber (400A) pink pearl eraser, or equiv- alent to remove tarnish or stains. Fiberglass or nylon burnish- ing brushes may also be used. NOTES: Minimize electrostatic discharge by using the 80% to 20% isopropyl alco- hol to distilled water solution during burnishing.
  • Page 141 WBPEEUI220771A0...
  • Page 142 Keyboard Cleaning PR18 Purpose/Scope 5 min. This procedure explains how to clean the keyboards. None. Parts Soft lint-free cloth. Tools • Mild all-purpose commercial spray cleaner. • Antistatic vacuum. • Procedure There are two keyboards. Cleaning procedures differ depend- ing on the keyboard. Operator (Mylar) Keyboard □...
  • Page 143 WBPEEUI220771A0...
  • Page 144 Checking Connections PR19 Purpose/Scope 1 hr This procedure explains how to check connections. None. Parts Individual tools cannot be listed due to the numerous connec- Tools tions involved. Safety Considerations 1. Disconnect power before attempting these procedures. Fail- WARNING ure to do so could result in severe or fatal shock, or equipment damage.
  • Page 145 WBPEEUI220771A0...
  • Page 146 PEP Checking and Inspection PR20 Purpose/Scope 1 hr This procedure explains how to check and clean the PEP. None. Parts Flat blade torque screwdriver for zero to 1.6 Newton meters Tools • (zero to 14 inch-pounds). Safety Considerations 1. Disconnect power before attempting these procedures. Fail- WARNING ure to do so could result in severe or fatal shock, or equipment damage.
  • Page 147 WBPEEUI220771A0...
  • Page 148 Multibus Card Cage Removal PR21 Purpose/Scope 5 min. This procedure explains how to remove the multibus card cage. None. Parts Phillips head screwdriver. Tools • Safety Considerations 1. Disconnect power before attempting these procedures. Fail- WARNING ure to do so could result in severe or fatal shock, or equipment damage.
  • Page 149 Procedure SCREWS (4) FRONT VIEW T01448A Figure PR21-1. Multibus Card Cage Removal □ 5. Slide the multibus card cage out of the auxiliary terminal. PR21 - 2 WBPEEUI220771A0...
  • Page 150 Fan Replacement PR22 Purpose/Scope 5 min. This procedure explains how to replace the multibus card cage fan. Parts Number Description 1947419?7 Fan, 11.43 cm (4-½ in.) Bladed screwdriver. Tools • Procedure □ 1. Cut and remove the cable ties that secure the fan power cable.
  • Page 151 WBPEEUI220771A0...
  • Page 152 Multibus Card Cage Installation PR23 Purpose/Scope 5 min. This procedure explains how to install the multibus card cage. Parts Number Description 6640300?1 Multibus card cage NOTE: 1. This part not needed if this procedure is part of fan replacement. Tools Phillips head screwdriver.
  • Page 153 Procedure SCREWS (4) FRONT VIEW T01448A Figure PR23-1. Multibus Card Cage □ 4. Install the clear polycarbonate shield that covers the multi- bus card cage. □ 5. Install all cables that were removed from the multibus card cage. PR23 - 2 WBPEEUI220771A0...
  • Page 154 Power Supply Removal PR24 Purpose/Scope 5 min. This procedure explains how remove the power supply. None. Parts Bladed screwdriver. Tools • Safety Considerations 1. There are exposed AC and DC connections inside the cabi- WARNING net. These exposed electrical connections present a shock hazard that can cause injury or death.
  • Page 155 Procedure □ 6. Set the monitor and chassis back upright. COVER MOUNTING SCREWS (8) POWER SUPPLY MOUNTING SCREWS ON BOTTOM OF CHASSIS T01480A Figure PR24-1. Table Top Model Power Supply Removal Console Model □ 1. Verify that the main power switch on the PEP is in the off position.
  • Page 156 Procedure the rear of the power supply to clear the tab and then slide the power supply out of the rear of the auxiliary terminal. REAR VIEW POWER SUPPLY BRACKET MONITOR SCREWS (2) MONITOR MOUNTING PLATFORM T01400A Figure PR24-2. Console Model Power Supply Removal Environmental Model □...
  • Page 157 Procedure SCREWS (4) POWER ENTRY SCREWS (2) PANEL T01484A Figure PR24-3. Environmental Model PEP Removal □ 6. Slide the PEP out of the front of the cabinet. Use caution as the PEP weighs approximately 23 kg (50 lbs). □ 7. Use the bladed screwdriver to remove the four screws that secure the IIMKM02A module to the PEP (Fig.
  • Page 158 Procedure STANDOFFS (4) SCREWS (4) IIMKM02A MODULE CONDUCTIVE WASHERS (4) PEP (FRONT VIEW) T01481A Figure PR24-4. Environmental Model IIMKM02A Module Removal POWER SUPPLY COVER SCREWS (9) SCREWS (4) DC DISTRIBUTION BOARD CONNECTOR PEP (FRONT VIEW) T01482A Figure PR24-5. Environmental Model Power Supply Removal Panel Mount Model □...
  • Page 159 Procedure □ 2. Remove the two chassis screws on the upper edge of the back panel and carefully slide the unit out far enough to access the power supply mounting screws. It is not necessary to remove the monitor (Fig. PR24-6). SCREWS (4) CHASSIS SCREWS (2)
  • Page 160 Power Supply Installation PR25 Purpose/Scope 10 min. This procedure explains how install the power supply. Parts Number Description 6638553?5 Power supply, console model 6640038?1 Power supply, table top, environmental and panel mount models NOTE: 1. This part not needed if this procedure is part of keyboard interface assembly replacement. Bladed screwdriver.
  • Page 161 Procedure □ 3. Use the bladed screwdriver to install the four screws that hold the power supply to the chassis from the outside bottom of the chassis (Fig. PR25-1). COVER MOUNTING SCREWS (8) POWER SUPPLY MOUNTING SCREWS ON BOTTOM OF CHASSIS T01480A Figure PR25-1.
  • Page 162 Procedure □ 2. There is a metal tab on the bottom of the power supply that sets into a slot on the monitor mounting platform. Slide the power supply into the console so that the tabs fit into the slots. □...
  • Page 163 Procedure □ 2. Use the bladed screwdriver to install the four screws that hold the power supply to the center support wall of the PEP (Fig. PR25-3). POWER SUPPLY COVER SCREWS (9) SCREWS (4) DC DISTRIBUTION BOARD CONNECTOR PEP (FRONT VIEW) T01482A Figure PR25-3.
  • Page 164 Procedure STANDOFFS (4) SCREWS (4) IIMKM02A MODULE CONDUCTIVE WASHERS (4) PEP (FRONT VIEW) T01481A Figure PR25-4. Environmental Model IIMKM02A Module Installation SCREWS (4) POWER ENTRY SCREWS (2) PANEL T01484A Figure PR25-5. Environmental Model PEP Installation WBPEEUI220771A0 PR25 - 5...
  • Page 165 Procedure Panel Mount Model □ 1. Verify that the main power switch on the PEP is in the off position. Check the main power indicator to see if power is removed. □ 2. Use the bladed screwdriver to install the four screws that fasten the power supply to the chassis from the outside bottom of the chassis (Fig.
  • Page 166 PEP Replacement PR26 Purpose/Scope 20 min. This procedure explains how replace the PEP. Parts Number Description 6638353?7 PEP, console model 6639503?5 PEP, environmental model 6640851?2 PEP, panel mount model Tools Bladed screwdriver. • Safety Considerations 1. There are exposed AC and DC connections inside the cabi- WARNING net.
  • Page 167 Procedure □ 3. Label and remove all cables from the front of the PEP (Fig. PR26-1). U. D EG AU SS L. D EG AUS S USED NOTICE : CONNE CT POW ER CORD BEFORE CO NNECTING SIGNA L CAB LE REAR VIEW C OM C OM...
  • Page 168 Procedure FRONT VIEW SCREWS (5) T01308A Figure PR26-2. Console Model PEP Replacement □ 10. Use the bladed screwdriver to install the five screws. □ 11. Using the old PEP as a guide, connect the cable on the PEP to the proper place on the multibus module. □...
  • Page 169 Procedure WARNING!! 120/240 VAC O FF MAY CAUSE SEVERE TERMINAL DAMAGE! SWITCH T U N E C O N F IG MUST BET SET FOR 120/240 120/240 PROPER VOLTAGE!! M A IN P O W ER MOUSE/ AUX 1 TRACKBALL K E Y B O A RD WRIST PORT...
  • Page 170 Procedure □ 6. Slide the PEP out of the front of the cabinet. Use caution as the PEP weighs approximately 23 kg (50 lbs). □ 7. Slide the new PEP into the front of the cabinet. □ 8. Use the bladed screwdriver to install the four screws around the PEP.
  • Page 171 Procedure REMOVE 2 SCREWS FROM REAR OF PANEL POWER ENTRY PANEL T01485A Figure PR26-6. Panel Mount Model PEP Replacement □ 6. Slide the new PEP and mounting tray into the rear of the panel. □ 7. Use the bladed screwdriver to install the two screws that hold the PEP and mounting tray to the panel.
  • Page 172 CPU Replacement PR27 Purpose/Scope 10 min. This procedure explains how replace the CPU. Parts Number Description 6642485?1 CPU, Tektronix model XP400 Tools Bladed screwdriver. • Safety Considerations 1. There are exposed AC and DC connections inside the cabi- WARNING net. These exposed electrical connections present a shock hazard that can cause injury or death.
  • Page 173 Procedure □ 7. Place the new CPU on the mounting plate. SCREWS (2) REAR VIEW (DOORS REMOVED) T01487A Figure PR27-1. Table Top Model CPU Replacement □ 8. Install the four screws that secure the CPU to the mounting plate. □ 9.
  • Page 174 Procedure Console Model □ 1. Verify that the main power on the PEP is in the off position. Check the power indicator to see if power is removed. □ 2. Remove and label all cables from the CPU. □ 3. Remove the two screws that secure the front of the mount- ing plate to the shelf (Fig.
  • Page 175 Procedure □ 11. Install all cables onto the CPU. Environmental Model □ 1. Verify that the main power on the PEP is in the off position. Check the power indicator to see if power is removed. □ 2. Remove and label all cables from the CPU. □...

  • Page 176: Cpu

    Procedure □ 8. Install the four retaining screws to secure the mounting plate to the cabinet. □ 9. Install all cables onto the CPU. Panel Mount Model □ 1. Verify that the main power on the PEP is in the off position. Check the power indicator to see if power is removed.
  • Page 177 Procedure □ 7. Install all cables onto the CPU. PR27 - 6 WBPEEUI220771A0...
  • Page 178 Keyboard Interface Device PR28 Removal Purpose/Scope 10 min. This procedure explains how to remove keyboard interface devices. This includes the engineering (QWERTY) keyboard, the operator (Mylar) keyboard, the pointing device (mouse or trackball), the joystick, and the table top ADP panel (IIADP01). Parts None.
  • Page 179 Procedure CONFIG TUNE MOUSE/ AUX 1 TRACKBALL KEYBOARD PORT T01447A Figure PR28-2. Console and Panel Mount Model Keyboard Interface Assembly WARNING!! 120/240 VAC O FF MAY CAUSE SEVERE TERMINAL DAMAGE! SWITCH T U N E C O N F IG MUST BET SET FOR 120/240 120/240...
  • Page 180 Procedure MOUSE PORT 1 ETHERNET PORT NETWORK CABLE ON/OFF PORT 0 POWER KEYBOARD VIDEO PORT SWITCH PORT T01490A Figure PR28-4. Environmental Model Joystick Connection WBPEEUI220771A0 PR28 - 3...
  • Page 181 WBPEEUI220771A0...
  • Page 182 IIADP02 Replacement PR29 Purpose/Scope 10 min. This procedure explains how replace the IIADP02 ADP panel. Parts Number Description IIADP02 ADP panel Tools Bladed screwdriver. • Safety Considerations 1. There are exposed AC and DC connections inside the cabi- WARNING net. These exposed electrical connections present a shock hazard that can cause injury or death.
  • Page 183 Procedure □ 9. Turn the bezel screws until the clip secures the ADP panel to the bezel. □ 10. If the bezel was removed from the auxiliary terminal, install it and use the bladed screwdriver to install the four screws. BEZEL BACK OF SCREWS (2)
  • Page 184 Procedure REAR VIEW SCREWS (4) T01401A Figure PR29-2. IIADP02 Bezel Removal WBPEEUI220771A0 PR29 - 3...
  • Page 185 WBPEEUI220771A0...
  • Page 186 NADS03 Replacement PR30 Purpose/Scope 10 min. This procedure explains how replace the NADS03 ADP panel. Parts Number Description NADS03 ADP panel Tools Bladed screwdriver. • Safety Considerations 1. There are exposed AC and DC connections inside the cabi- WARNING net. These exposed electrical connections present a shock hazard that can cause injury or death.
  • Page 187 Procedure □ 9. Install all cables onto the ADP panel. SCREWS (10) T01486A Figure PR30-1. NADS03 Replacement BACK OF ADP ANNUNCIATOR PANEL DISPLAY PANEL (ADP) PC BOARD ADDRESS SWITCH ADDRESS SWITCH SETTINGS TO MKM BOARD (26 PIN) PIN 1 POWER IN CABLE T01477A Figure PR30-2.
  • Page 188 Keyboard Interface Assembly PR31 Replacement Purpose/Scope 10 min. This procedure explains how replace the keyboard interface assembly. Parts Number Description 6638554?2 Keyboard interface assembly, console, envi- ronmental and panel mount models 6639030?5 Keyboard interface assembly, table top model Tools Bladed screwdriver. •...
  • Page 189 Procedure TUNE CONFIG MOUSE/ AUX 1 KEYBOARD TRACKBALL PORT KEYBOARD INTERFACE ASSEMBLY FRONT VIEW TO MOUSE PORT ON CPU TO P5 ON MKM BOARD NOT USED CAUTION: SWITCHES 5, 6 AND 7 ARE CLOSED (ON). SWITCHES 1 THROUGH 4 TO P7 ON MKM AND 8 ARE OPEN (OFF).
  • Page 190 Upper Monitor Removal PR32 Purpose/Scope 10 min. This procedure explains how remove the upper monitor. None. Parts Phillips head screwdriver. Tools • Safety Considerations 1. There are exposed AC and DC connections inside the cabi- net. These exposed electrical connections present a shock hazard that can cause injury or death.
  • Page 191 Procedure □ 7. Remove the four screws holding the monitor to its mount- ing plate. □ 8. Detach the VGA cable and slide the monitor forward. □ 9. If the VGA cable also needs to be replaced, complete this procedure. If not, go on to the next procedure in the sequence. □...
  • Page 192 Lower Monitor Removal PR33 Purpose/Scope 10 min. This procedure explains how remove the lower monitor. The console model is the only model with an upper monitor; how- ever, for the purpose of this procedure, lower monitor refers to the monitor in all of the models. Parts None.
  • Page 193 Procedure □ 4. Remove the monitor. Console Model □ 1. Verify that the main power on the PEP is in the off position. Check the power indicator to see if power is removed. □ 2. Remove the power cord and RGB cables from the rear of the monitor.
  • Page 194 Procedure □ 4. Slide the monitor out of the rear of the auxiliary terminal. Panel Mount Model □ 1. Verify that the main power on the PEP is in the off position. Check the power indicator to see if power is removed. □...
  • Page 195 WBPEEUI220771A0...
  • Page 196 Touchscreen Removal PR34 Purpose/Scope 1 min. This procedure explains how remove the touchscreen. None. Parts None. Tools Procedure □ 1. Firmly pull on the touchscreen to release it from the monitor. WBPEEUI220771A0 PR34 - 1...
  • Page 197 WBPEEUI220771A0...
  • Page 198 Touchscreen Installation PR35 Purpose/Scope 10 min. This procedure explains how install the touchscreen. Parts Number Description 1948026?3 Touchscreen, 19-in. 1948644?5 Extension cable for upper monitor R9010-0040 22.4 cm (8.8 in.) Tape, nylon hook R9010-0045 11.2 cm (4.4 in.) Tape, nylon loop R9090-0020 Tape, vinyl Tools...
  • Page 199 Procedure □ 6. Apply the long piece of the loop tape to the top edge of the monitor tube, aligning the outer edge of the loop tape with the outer edge of the tube face. □ 7. Apply the shorter pieces along the side edges of the monitor tube, butting the edges against the edge of the long piece.
  • Page 200 Upper Monitor Installation PR36 Purpose/Scope 10 min. This procedure explains how to install the upper monitor. Parts Number Description 1948623?9 Monitor, 19 in. NOTE: 1. This part is not needed if this procedure is part of touchscreen replacement. Tools Phillips head screwdriver. •...
  • Page 201 Procedure M O N ITO R R E M O TE R E M O TE S C R E E N C O N T R O LS AU X 1 AU X 2 R E S IS TO R (N OT U S E D ) (N OT U S E D ) P O S IT IO N...
  • Page 202 Lower Monitor Installation PR37 Purpose/Scope 10 min. This procedure explains how to install the lower monitor. The console model is the only model with an upper monitor; how- ever, for the purpose of this procedure, lower monitor refers to the monitor in all of the models. Parts Number Description...
  • Page 203 Procedure □ 2. Place the monitor into position. □ 3. If the monitor has a touchscreen, connect the touchscreen cable to the IIMKM02A module. □ 4. Install the power cord and RGB cables to the rear of the monitor (Fig. PR37-1). M O N ITO R R E M O TE R E M O TE...
  • Page 204 Procedure □ 2. Protect the monitor screen and set the screen on a solid, flat, protective surface. □ 3. Use the bladed screwdriver to install the four screws that attach the monitor mounting tray to the monitor. □ 4. Install the fan assembly. □...
  • Page 205 Procedure □ 4. Install the power cord and RGB cables to the rear of the monitor (Fig. PR37-1). □ 5. Verify that the SYNC switch on the rear of the monitor is set to the GRN position and the resistor switches are set to the resistor position.
  • Page 206 Touchscreen Controller Card PR38 Replacement Purpose/Scope 10 min. This procedure explains how to replace the touchscreen con- troller card. Parts Number Description 1948027?3 Controller card, touchscreen 197832?1 Spacer, nylon 6640640?3 Serial cable NBZRG13004 Screw, nylon Small bladed screwdriver. Tools • Procedure This procedure covers the replacement of the touchscreen con- troller card.
  • Page 207 Procedure 4 3 2 1 C L O S E D - O N IIM K M 02 A 8 7 6 5 4 3 2 1 C L O S E D - O N P 1 5 W 1 IN S TA L L E D W 2 N OT IN S TA L L ED TO U C H P 1 4...
  • Page 208 Cover Installation PR39 Purpose/Scope 5 min. This procedure explains how to how to install the doors and top cover onto the console model and how to close the doors on the environmental model. Parts None. Keys. Tools • ⁄ -inch Allen wrench. •...
  • Page 209 Procedure □ 2. Pull in on the handle of each end latch. □ 3. Turn each end latch ¼-turn. ⁄ □ 4. Use the -inch Allen wrench to turn the middle latch on the door to be closed ¼-turn. PR39 - 2 WBPEEUI220771A0...
  • Page 210 Index AC power troubleshooting ....PR14-1 Factory cabling......... B-1 AC power wiring ......3-4, PR5-1 Fan replacement ........PR22-1 Access ........... 3-5 Functional operation........2-1 Connections........... 3-6 Accessories ..........1-11 Grounding ..........3-6 Installation......... PR9-1 Removal.......... PR28-1 Replacement..... PR29-1, PR30-1 Anchoring ..........PR2-1 How to use this instruction ......1-7 Block diagram ...........
  • Page 211 Index (continued) Module removal.........PR6-1 Module Mouse ..........PR9-1 Installation ........PR8-1 Multibus card cage ......PR23-1 Removal ........... PR6-1 Panel mount ........PR13-1 Monitor Power wiring........PR5-1 Cleaning ......... PR16-1 Printer..........PR11-1 Installation ......PR36-1, PR37-1 Sequence ..........3-7 Removal ......PR32-1, PR33-1 Software ..........3-6 Mouse Trackball..........PR9-1 Installation ........
  • Page 212 Index (continued) CPU ..........PR27-1 Fan..........PR22-1 Table top model ........1-2 IIADP01 .......... PR28-1 Touchscreen IIADP02 .......... PR29-1 Installation ........PR35-1 IIMKM02A ......... PR7-1 Removal ..........PR34-1 Keyboard ........PR28-1 Touchscreen controller card replacement..Keyboard interface assembly ..PR31-1 PR38-1 Keyboard interface devices .... PR28-1 Trackball Lower monitor ....
  • Page 213 WBPEEUI220771A0...
  • Page 214 Telefax 65-292-9011 Telefax 49-69-799-2406 Form WBPEEUI220771A0 Litho in U.S.A. 697 Elsag Bailey Copyright © 1997 by Elsag Bailey Process Automation, as an Unpublished Work ® Registered Trademark of Elsag Bailey Process Automation Process Automation ™ Trademark of Elsag Bailey Process Automation...

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