Summary of Contents for Bailey Infi 90 6642016 2 Series
- Page 1 ® ® Relay Assembly Part No. 6642016 2 Process Control and Automation Solutions from Elsag Bailey Group...
- Page 2 The information contained in this document is subject to change without notice. Elsag Bailey, its affiliates, employees, and agents, and the authors and contributors to this publication specif- ically disclaim all liabilities and warranties, express and implied (including warranties of merchantability and...
- Page 3 Preface Relay Assembly part number 6642016 2 allows a Multi-Func- tion Processor (MFP) module, through the IMDSO04/14 Digital Output Module, to control a process using standard relays. The outputs can be used for switching, annunciation, etc. This relay assembly is a direct replacement for the existing standard relay panel part number 6639890 This product instruction explains how to install and maintain the relay assembly.
- Page 4 ® List of Effective Pages Total number of pages in this instruction is 24, consisting of the following: Page No. Change Date Preface Original List of Effective Pages Original iii through vi Original 1-1 through 1-4 Original 2-1 through 2-7 Original 3-1 through 3-2 Original...
- Page 5 Failure to do so could result in damage to the module. (p. 2-3) Use only Elsag Bailey approved relays on the relay assembly. Using unapproved relays could improperly route signals and dam- age equipment connected to the relay and the relay itself. CSA cer- tification is voided when unapproved relays are used.
- Page 6 Autrement, le module risque SPÉCIFIQUE d'être endommagé. (p. 2-3) N'utilisez que des relais approuvés par Elsag Bailey les panneaux de relais standard. Sinon, les signaux risquent d'être acheminés de façon inadéquate et ainsi endommager l'équipement relié au relais ou le relais lui-même.
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Page 7: Table Of Contents
Table of Contents Page SECTION 1 - INTRODUCTION ....................1-1 OVERVIEW ........................1-1 INTENDED USER ......................1-1 HARDWARE DESCRIPTION..................1-1 INSTRUCTION CONTENT .....................1-1 HOW TO USE THIS MANUAL ..................1-2 GLOSSARY OF TERMS AND ABBREVIATIONS .............1-2 REFERENCE DOCUMENTS..................1-2 NOMENCLATURE ......................1-2 SPECIFICATIONS ......................1-3 SECTION 2 - INSTALLATION .....................2-1 INTRODUCTION......................2-1 UNPACKING AND INSPECTION ..................2-1 INSTALLATION......................2-1... - Page 8 ® List of Figures Title Page 2-1. Relay Assembly and Back Panel Dimensions ............2-2 2-2. Relay Assembly Cable Connection ................. 2-3 2-3. Typical Relay Application ..................2-6 2-4. Relay Assembly Schematic..................2-7 List of Tables Title Page 1-1. Glossary of Terms and Abbreviations ..............1-2 1-2.
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Page 9: Section 1 - Introduction
Provides a maintenance schedule. Maintenance Repair/Replacement Details how to replace a defective relay or relay assembly. Procedures ® INFI 90 is a registered trademark of Elsag Bailey Process Automation. OVERVIEW WBPEEUI210501A0 1 - 1... -
Page 10: How To Use This Manual
4. Refer to the support services section for replacement part and warranty information. GLOSSARY OF TERMS AND ABBREVIATIONS Table lists definitions of abbreviations used in this instruc- tion that are unique to Elsag Bailey. Table 1-1. Glossary of Terms and Abbreviations Term Definition... -
Page 11: Nomenclature
INTRODUCTION NOMENCLATURE Table is a list of related hardware. Table 1-3. Nomenclature Nomenclature Description 6641067 1 Termination back panel IMDSO04/14 Digital output module NKTU01 Termination unit cable (PVC) NKTU11 Termination unit cable (non-PVC) SPECIFICATIONS Table lists the specifications for the relay assembly. Table lists the specifications for just the relay. -
Page 12: Relay Specifications
Cover CTI (comparative tracking index) NOTES: 1. Relay specifications apply to Elsag Bailey part number 1949480 1. 2. Refer to UL746C and IEC664A for CTI (comparative tracking index) information. SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE. SPECIFICATIONS 1 - 4... -
Page 13: Section 2 - Installation
UNPACKING AND INSPECTION 1. Examine the hardware immediately for shipping damage. 2. Notify the nearest Elsag Bailey sales office of any such damage. 3. File a claim for any damage with the transportation com- pany that handled the shipment. -
Page 14: Nktu01 And Nktu11 Cable
INSTALLATION ® R ELAY A SSE M B LY TB 8 T B 1 M O N . M O N . K 1 3 K 14 K1 5 K 16 25 0 V 25 0 V ½ A ½ A TB 7 T B 2 T B 3... -
Page 15: Relay Assembly Cable Connection
INSTALLATION Remove a module from its assigned slot before installing or CAUTION removing a cable assigned to that slot. Failure to do so could result in damage to the module. Avant de retirer ou de brancher un câble, retirez le module logé ATTENTION dans la coulisse correspondante. -
Page 16: Relay
Relay Relays are included with the relay assembly and should already be installed. Use only Elsag Bailey approved relays on the relay assembly. Using unapproved relays could improperly route signals and CAUTION damage equipment connected to the relay and the relay itself. -
Page 17: Wiring
INSTALLATION WIRING Wiring for the relay assembly consists of connecting the power wiring, fuse monitor wiring and relay contact wiring. It is strongly recommended that all power (cabinet, I/O, etc.) be turned off before doing any wiring. Verify all connections CAUTION before applying power. -
Page 18: Relay
4. Connect the negative (-) fuse monitor wires (customer wir- ing) for both fuses to the SYS COM bus bar. Relay NOTE: Elsag Bailey strongly recommends that the appropriate safety precautions be observed when connecting field wiring to a relay assembly. -
Page 19: Relay Assembly Schematic
INSTALLATION The relay assembly is ready for operation if: 1. Fuses are installed and verified good. 2. Relays are properly installed. 3. All required cables and wires are installed and verified. 4. Power is connected and applied to the relay assembly. TB1-15 TB1-11 TB1-7... -
Page 20: Section 3 - Maintenance
SECTION 3 - MAINTENANCE INTRODUCTION The reliability of any stand-alone product or control system is affected by the maintenance of the equipment. Elsag Bailey recommends that all equipment users practice a preventive maintenance program that will keep the equipment operating at an optimum level. -
Page 21: Preventive Maintenance Procedures
MAINTENANCE ® Table 3-1. Preventive Maintenance Schedule Task Frequency Check cabinet air filters. Clean or replace them as neces- 3 months sary. Check the air filter more frequently in excessively dirty environments. Check cabinet and relay assembly for dust. Clean as nec- essary using an antistatic vacuum. -
Page 22: Section 4 - Repair/Replacement Procedures
This section explains how to replace a failed relay, fuse, and the relay assembly circuit board. RELAY Use only Elsag Bailey approved relays on the relay assembly. Using unapproved relays could improperly route signals and CAUTION damage equipment connected to the relay and the relay itself. -
Page 23: Relay Assembly
REPAIR/REPLACEMENT PROCEDURES ® RELAY ASSEMBLY If the relay assembly is faulty, replace it with a new relay assembly circuit board. 1. Remove power from the cabinet or rack containing the defective relay assembly and from the circuits controlled by the relay assembly. 2. -
Page 24: Section 5 - Support Services
SECTION 5 - SUPPORT SERVICES INTRODUCTION Bailey Controls Company is ready to help in the use, applica- tion and repair of its products. Contact the nearest sales office to make requests for sales, applications, installation, repair, overhaul and maintenance contract services. - Page 25 Index Intended user ..............1-1 Abbreviations.............. 1-2 Maintenance ...............3-1 Checking connections ...........3-2 Bus bar ............... 2-5 Procedures............3-2 Schedule ...............3-1 Tools required ............3-1 Manual content ............1-1 Cable connections ............2-2 NKTU01 termination unit cable ........2-2 DC common bus bar ..........2-5 NKTU01/NKTU11 cable..........2-2 Description ..............
- Page 26 ® Index (continued) Unpacking and inspection ...........2-1 Wiring ................2-5 Fuse monitor ............2-5 Power wiring............2-5 Relay ..............2-6 Index - 2 WBPEEUI210501A0...
- Page 27 Telefax 39-10-6582-941 Telephone 49-69-799-0 Telefax 65-292-9011 Telefax 49-69-799-2406 Form WBPEEUI210501A0 Litho in U.S.A. 496 Copyright © 1996 by Elsag Bailey Process Automation, As An Unpublished Work ® Registered Trademark of Elsag Bailey Process Automation ™ Trademark of Elsag Bailey Process Automation...