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Symphony Harmony Area Controller Instruction

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Summary of Contents for Symphony Harmony Area Controller

  • Page 1 Instruction Harmony Harmony Area Controller...
  • Page 2 This instruction provides a description of the Harmony area controller and its capabilities. It also includes information nec- essary to install, operate, and maintain the controller. ® NOTE: The Harmony area controller is compatible with the INFI 90 OPEN ® Strategic Enterprise Management System and the INFI-NET communication network.
  • Page 3 List of Effective Pages Total number of pages in this instruction is 194, consisting of the following: Page No. Change Date Page No. Change Date Preface Original PR6-1 through PR6-10 Original PR7-1 through PR7-2 Original List of Effective Pages Original PR8-1 through PR8-2 Original iii through xiii...
  • Page 4 Table of Contents Section 1 Introduction ....................1-1 Purpose ........................1-1 System Overview ...................... 1-2 Control Network ....................1-2 I/O Interface ......................1-4 Peer-to-Peer Communication ................1-5 Compatibility ......................1-6 Features ........................1-7 Intended User ......................1-8 Instruction Content....................1-8 How to Use This Instruction ..................1-9 Document Conventions ....................
  • Page 5 Table of Contents (continued) Section 2 Description and Operation (continued) Data Integrity....................2-10 Docking Station ......................2-11 Network TU......................2-12 Communication TU.....................2-12 Hardware Keying ....................2-14 Electronic Identification..................2-14 Operating Power .....................2-15 Power Supply......................2-15 Power System .....................2-16 Status Output Alarm ..................2-16 Power System Status ..................2-17 Cooling ........................2-17 Redundancy ......................2-18 Section 3 Installation ....................3-1...
  • Page 6 Table of Contents (continued) Section 4 Configuration (continued) UDF Language Support ..................4-10 Firmware ....................... 4-11 Online Configuration....................4-11 Operation......................4-12 Procedure......................4-12 Section 5 Operating Procedures .................5-1 Introduction......................5-1 Controller Module ....................5-1 LCD Screen and Keypad ..................5-1 Main Status Display ..................
  • Page 7 Table of Contents (continued) Section 6 Troubleshooting ..................6-1 Introduction ......................6-1 Troubleshooting Procedures..................6-1 Status Indicators ......................6-1 Status Messages .......................6-1 Halt Status ......................6-3 Offline and Error Status..................6-3 Problem Reports .....................6-10 Cnet Communication ..................6-10 Peer-to-Peer Communication................6-11 I/O Block......................6-11 Rack I/O ......................6-12 Station .......................6-13 Status Report ......................6-13 Connector Pin Assignments ..................6-18 Section 7 Maintenance ....................7-1...
  • Page 8 Table of Contents (continued) Appendix B Software License Entry (continued) Communications Interface Configuration..............B-3 Obtaining the Machine ID ..................B-6 Machine ID from LCD Menu .................B-6 Machine ID from License Entry Program ...............B-6 Requesting Software Keys ..................B-8 Software Key Request Form..................B-8 Entering and Downloading Licenses .................B-9 Licensing Troubleshooting..................B-12 Locating the License File ..................B-12 Error Codes......................B-12...

  • Page 9: Table Of Contents

    Symphony Communications Architecture ..........1-3 1-2. Harmony I/O Block Interface..............1-4 1-3. Harmony Rack I/O Interface..............1-5 1-4. Peer-to-Peer Communication ..............1-6 2-1. Harmony Area Controller ................2-2 2-2. Functional Block Diagram .................2-3 2-3. Docking Station (Back) ................2-11 2-4. Network Termination Unit ...............2-13 2-5. Communication Termination Unit............2-14 2-6.
  • Page 10 List of Figures (continued) Title Page PR9-6. Single Redundant Controller with Hnet Repeaters ......... PR9-8 PR9-7. Two Nonredundant Controllers with Hnet Repeaters......PR9-9 PR9-8. Two Redundant Controllers with Hnet Repeaters ......... PR9-10 PR10-1. I/O Hnet Connectors................PR10-3 PR10-2. Controller with I/O Hnet Not Used ............PR10-4 PR10-3.
  • Page 11 List of Tables (continued) Title Page 6-5. Status Bytes ....................6-14 6-6. Status Byte Descriptions .................6-15 6-7. Status Byte 3 through 5 Error Codes ............6-17 6-8. Docking Station 24 VDC (P10, P11)............6-19 6-9. Docking Station I/O Expander Bus (P18) ..........6-19 6-10. Docking Station Hnet (P19, P20, P21, P23, P24, P25, P26) .......6-19 6-11.
  • Page 12 Safety Summary Electrostatic Sensitive Device Devices labeled with this symbol require special handling precau- tions as described in the installation section. GENERAL Equipment Environment WARNINGS All components, whether in transportation, operation or storage, must be in a noncorrosive environment. Electrical Shock Hazard During Maintenance Disconnect power or take precautions to insure that contact with energized parts is avoided when servicing.
  • Page 13 Support Services Bailey will provide assistance in the operation and repair of its products. Requests for sales or application services should be made to your nearest sales or service office. Bailey can also provide installation, repair and maintenance contract services. When ordering parts, use nomenclature or part numbers and part descriptions from equipment manuals.
  • Page 14 Trademarks and Registrations Registrations and trademarks used in this document include: ™ Batch 90 Trademark of Elsag Bailey Process Automation. ® INFI 90 Registered trademark of Elsag Bailey Process Automation. ® INFI-NET Registered trademark of Elsag Bailey Process Automation. ® Rainbow Registered trademark of Rainbow Technologies, Incorporated.
  • Page 15 WBPEEUI230023A0...
  • Page 16 This instruction provides a description of the Harmony area controller and its capabilities. It also includes information nec- essary to install, operate, and maintain the controller. ® NOTE: The Harmony area controller is compatible with the INFI 90 OPEN ® Strategic Enterprise Management System and the INFI-NET communication network.
  • Page 17 List of Effective Pages Total number of pages in this instruction is 194, consisting of the following: Page No. Change Date Page No. Change Date Preface Original PR6-1 through PR6-10 Original PR7-1 through PR7-2 Original List of Effective Pages Original PR8-1 through PR8-2 Original iii through xiii...
  • Page 18 Table of Contents Section 1 Introduction ....................1-1 Purpose ........................1-1 System Overview ...................... 1-2 Control Network ....................1-2 I/O Interface ......................1-4 Peer-to-Peer Communication ................1-5 Compatibility ......................1-6 Features ........................1-7 Intended User ......................1-8 Instruction Content....................1-8 How to Use This Instruction ..................1-9 Document Conventions ....................
  • Page 19 Table of Contents (continued) Section 2 Description and Operation (continued) Data Integrity....................2-10 Docking Station ......................2-11 Network TU......................2-12 Communication TU.....................2-12 Hardware Keying ....................2-14 Electronic Identification..................2-14 Operating Power .....................2-15 Power Supply......................2-15 Power System .....................2-16 Status Output Alarm ..................2-16 Power System Status ..................2-17 Cooling ........................2-17 Redundancy ......................2-18 Section 3 Installation ....................3-1...
  • Page 20 Table of Contents (continued) Section 4 Configuration (continued) UDF Language Support ..................4-10 Firmware ....................... 4-11 Online Configuration....................4-11 Operation......................4-12 Procedure......................4-12 Section 5 Operating Procedures .................5-1 Introduction......................5-1 Controller Module ....................5-1 LCD Screen and Keypad ..................5-1 Main Status Display ..................
  • Page 21 Table of Contents (continued) Section 6 Troubleshooting ..................6-1 Introduction ......................6-1 Troubleshooting Procedures..................6-1 Status Indicators ......................6-1 Status Messages .......................6-1 Halt Status ......................6-3 Offline and Error Status..................6-3 Problem Reports .....................6-10 Cnet Communication ..................6-10 Peer-to-Peer Communication................6-11 I/O Block......................6-11 Rack I/O ......................6-12 Station .......................6-13 Status Report ......................6-13 Connector Pin Assignments ..................6-18 Section 7 Maintenance ....................7-1...
  • Page 22 Table of Contents (continued) Appendix B Software License Entry (continued) Communications Interface Configuration..............B-3 Obtaining the Machine ID ..................B-6 Machine ID from LCD Menu .................B-6 Machine ID from License Entry Program ...............B-6 Requesting Software Keys ..................B-8 Software Key Request Form..................B-8 Entering and Downloading Licenses .................B-9 Licensing Troubleshooting..................B-12 Locating the License File ..................B-12 Error Codes......................B-12...
  • Page 23 Symphony Communications Architecture ..........1-3 1-2. Harmony I/O Block Interface..............1-4 1-3. Harmony Rack I/O Interface..............1-5 1-4. Peer-to-Peer Communication ..............1-6 2-1. Harmony Area Controller ................2-2 2-2. Functional Block Diagram .................2-3 2-3. Docking Station (Back) ................2-11 2-4. Network Termination Unit ...............2-13 2-5. Communication Termination Unit............2-14 2-6.
  • Page 24 List of Figures (continued) Title Page PR9-6. Single Redundant Controller with Hnet Repeaters ......... PR9-8 PR9-7. Two Nonredundant Controllers with Hnet Repeaters......PR9-9 PR9-8. Two Redundant Controllers with Hnet Repeaters ......... PR9-10 PR10-1. I/O Hnet Connectors................PR10-3 PR10-2. Controller with I/O Hnet Not Used ............PR10-4 PR10-3.
  • Page 25 List of Tables (continued) Title Page 6-5. Status Bytes ....................6-14 6-6. Status Byte Descriptions .................6-15 6-7. Status Byte 3 through 5 Error Codes ............6-17 6-8. Docking Station 24 VDC (P10, P11)............6-19 6-9. Docking Station I/O Expander Bus (P18) ..........6-19 6-10. Docking Station Hnet (P19, P20, P21, P23, P24, P25, P26) .......6-19 6-11.
  • Page 26 Safety Summary Electrostatic Sensitive Device Devices labeled with this symbol require special handling precau- tions as described in the installation section. GENERAL Equipment Environment WARNINGS All components, whether in transportation, operation or storage, must be in a noncorrosive environment. Electrical Shock Hazard During Maintenance Disconnect power or take precautions to insure that contact with energized parts is avoided when servicing.
  • Page 27 Support Services Bailey will provide assistance in the operation and repair of its products. Requests for sales or application services should be made to your nearest sales or service office. Bailey can also provide installation, repair and maintenance contract services. When ordering parts, use nomenclature or part numbers and part descriptions from equipment manuals.
  • Page 28 Trademarks and Registrations Registrations and trademarks used in this document include: ™ Batch 90 Trademark of Elsag Bailey Process Automation. ® INFI 90 Registered trademark of Elsag Bailey Process Automation. ® INFI-NET Registered trademark of Elsag Bailey Process Automation. ® Rainbow Registered trademark of Rainbow Technologies, Incorporated.
  • Page 29 WBPEEUI230023A0...
  • Page 30 This instruction provides a description of the Harmony area controller and its capabilities. It also includes information nec- essary to install, operate, and maintain the controller. ® NOTE: The Harmony area controller is compatible with the INFI 90 OPEN ® Strategic Enterprise Management System and the INFI-NET communication network.
  • Page 31 List of Effective Pages Total number of pages in this instruction is 194, consisting of the following: Page No. Change Date Page No. Change Date Preface Original PR6-1 through PR6-10 Original PR7-1 through PR7-2 Original List of Effective Pages Original PR8-1 through PR8-2 Original iii through xiii...
  • Page 32 Table of Contents Section 1 Introduction ....................1-1 Purpose ........................1-1 System Overview ...................... 1-2 Control Network ....................1-2 I/O Interface ......................1-4 Peer-to-Peer Communication ................1-5 Compatibility ......................1-6 Features ........................1-7 Intended User ......................1-8 Instruction Content....................1-8 How to Use This Instruction ..................1-9 Document Conventions ....................
  • Page 33 Table of Contents (continued) Section 2 Description and Operation (continued) Data Integrity....................2-10 Docking Station ......................2-11 Network TU......................2-12 Communication TU.....................2-12 Hardware Keying ....................2-14 Electronic Identification..................2-14 Operating Power .....................2-15 Power Supply......................2-15 Power System .....................2-16 Status Output Alarm ..................2-16 Power System Status ..................2-17 Cooling ........................2-17 Redundancy ......................2-18 Section 3 Installation ....................3-1...
  • Page 34 Table of Contents (continued) Section 4 Configuration (continued) UDF Language Support ..................4-10 Firmware ....................... 4-11 Online Configuration....................4-11 Operation......................4-12 Procedure......................4-12 Section 5 Operating Procedures .................5-1 Introduction......................5-1 Controller Module ....................5-1 LCD Screen and Keypad ..................5-1 Main Status Display ..................
  • Page 35 Table of Contents (continued) Section 6 Troubleshooting ..................6-1 Introduction ......................6-1 Troubleshooting Procedures..................6-1 Status Indicators ......................6-1 Status Messages .......................6-1 Halt Status ......................6-3 Offline and Error Status..................6-3 Problem Reports .....................6-10 Cnet Communication ..................6-10 Peer-to-Peer Communication................6-11 I/O Block......................6-11 Rack I/O ......................6-12 Station .......................6-13 Status Report ......................6-13 Connector Pin Assignments ..................6-18 Section 7 Maintenance ....................7-1...
  • Page 36 Table of Contents (continued) Appendix B Software License Entry (continued) Communications Interface Configuration..............B-3 Obtaining the Machine ID ..................B-6 Machine ID from LCD Menu .................B-6 Machine ID from License Entry Program ...............B-6 Requesting Software Keys ..................B-8 Software Key Request Form..................B-8 Entering and Downloading Licenses .................B-9 Licensing Troubleshooting..................B-12 Locating the License File ..................B-12 Error Codes......................B-12...
  • Page 37 Symphony Communications Architecture ..........1-3 1-2. Harmony I/O Block Interface..............1-4 1-3. Harmony Rack I/O Interface..............1-5 1-4. Peer-to-Peer Communication ..............1-6 2-1. Harmony Area Controller ................2-2 2-2. Functional Block Diagram .................2-3 2-3. Docking Station (Back) ................2-11 2-4. Network Termination Unit ...............2-13 2-5. Communication Termination Unit............2-14 2-6.
  • Page 38 List of Figures (continued) Title Page PR9-6. Single Redundant Controller with Hnet Repeaters ......... PR9-8 PR9-7. Two Nonredundant Controllers with Hnet Repeaters......PR9-9 PR9-8. Two Redundant Controllers with Hnet Repeaters ......... PR9-10 PR10-1. I/O Hnet Connectors................PR10-3 PR10-2. Controller with I/O Hnet Not Used ............PR10-4 PR10-3.
  • Page 39 List of Tables (continued) Title Page 6-5. Status Bytes ....................6-14 6-6. Status Byte Descriptions .................6-15 6-7. Status Byte 3 through 5 Error Codes ............6-17 6-8. Docking Station 24 VDC (P10, P11)............6-19 6-9. Docking Station I/O Expander Bus (P18) ..........6-19 6-10. Docking Station Hnet (P19, P20, P21, P23, P24, P25, P26) .......6-19 6-11.
  • Page 40 Safety Summary Electrostatic Sensitive Device Devices labeled with this symbol require special handling precau- tions as described in the installation section. GENERAL Equipment Environment WARNINGS All components, whether in transportation, operation or storage, must be in a noncorrosive environment. Electrical Shock Hazard During Maintenance Disconnect power or take precautions to insure that contact with energized parts is avoided when servicing.
  • Page 41 Support Services Bailey will provide assistance in the operation and repair of its products. Requests for sales or application services should be made to your nearest sales or service office. Bailey can also provide installation, repair and maintenance contract services. When ordering parts, use nomenclature or part numbers and part descriptions from equipment manuals.
  • Page 42 Trademarks and Registrations Registrations and trademarks used in this document include: ™ Batch 90 Trademark of Elsag Bailey Process Automation. ® INFI 90 Registered trademark of Elsag Bailey Process Automation. ® INFI-NET Registered trademark of Elsag Bailey Process Automation. ® Rainbow Registered trademark of Rainbow Technologies, Incorporated.
  • Page 43 WBPEEUI230023A0...
  • Page 44 This instruction provides a description of the Harmony area controller and its capabilities. It also includes information nec- essary to install, operate, and maintain the controller. ® NOTE: The Harmony area controller is compatible with the INFI 90 OPEN ® Strategic Enterprise Management System and the INFI-NET communication network.
  • Page 45 List of Effective Pages Total number of pages in this instruction is 194, consisting of the following: Page No. Change Date Page No. Change Date Preface Original PR6-1 through PR6-10 Original PR7-1 through PR7-2 Original List of Effective Pages Original PR8-1 through PR8-2 Original iii through xiii...
  • Page 46 Table of Contents Section 1 Introduction ....................1-1 Purpose ........................1-1 System Overview ...................... 1-2 Control Network ....................1-2 I/O Interface ......................1-4 Peer-to-Peer Communication ................1-5 Compatibility ......................1-6 Features ........................1-7 Intended User ......................1-8 Instruction Content....................1-8 How to Use This Instruction ..................1-9 Document Conventions ....................
  • Page 47 Table of Contents (continued) Section 2 Description and Operation (continued) Data Integrity....................2-10 Docking Station ......................2-11 Network TU......................2-12 Communication TU.....................2-12 Hardware Keying ....................2-14 Electronic Identification..................2-14 Operating Power .....................2-15 Power Supply......................2-15 Power System .....................2-16 Status Output Alarm ..................2-16 Power System Status ..................2-17 Cooling ........................2-17 Redundancy ......................2-18 Section 3 Installation ....................3-1...
  • Page 48 Table of Contents (continued) Section 4 Configuration (continued) UDF Language Support ..................4-10 Firmware ....................... 4-11 Online Configuration....................4-11 Operation......................4-12 Procedure......................4-12 Section 5 Operating Procedures .................5-1 Introduction......................5-1 Controller Module ....................5-1 LCD Screen and Keypad ..................5-1 Main Status Display ..................
  • Page 49 Table of Contents (continued) Section 6 Troubleshooting ..................6-1 Introduction ......................6-1 Troubleshooting Procedures..................6-1 Status Indicators ......................6-1 Status Messages .......................6-1 Halt Status ......................6-3 Offline and Error Status..................6-3 Problem Reports .....................6-10 Cnet Communication ..................6-10 Peer-to-Peer Communication................6-11 I/O Block......................6-11 Rack I/O ......................6-12 Station .......................6-13 Status Report ......................6-13 Connector Pin Assignments ..................6-18 Section 7 Maintenance ....................7-1...
  • Page 50 Table of Contents (continued) Appendix B Software License Entry (continued) Communications Interface Configuration..............B-3 Obtaining the Machine ID ..................B-6 Machine ID from LCD Menu .................B-6 Machine ID from License Entry Program ...............B-6 Requesting Software Keys ..................B-8 Software Key Request Form..................B-8 Entering and Downloading Licenses .................B-9 Licensing Troubleshooting..................B-12 Locating the License File ..................B-12 Error Codes......................B-12...
  • Page 51 Symphony Communications Architecture ..........1-3 1-2. Harmony I/O Block Interface..............1-4 1-3. Harmony Rack I/O Interface..............1-5 1-4. Peer-to-Peer Communication ..............1-6 2-1. Harmony Area Controller ................2-2 2-2. Functional Block Diagram .................2-3 2-3. Docking Station (Back) ................2-11 2-4. Network Termination Unit ...............2-13 2-5. Communication Termination Unit............2-14 2-6.
  • Page 52 List of Figures (continued) Title Page PR9-6. Single Redundant Controller with Hnet Repeaters ......... PR9-8 PR9-7. Two Nonredundant Controllers with Hnet Repeaters......PR9-9 PR9-8. Two Redundant Controllers with Hnet Repeaters ......... PR9-10 PR10-1. I/O Hnet Connectors................PR10-3 PR10-2. Controller with I/O Hnet Not Used ............PR10-4 PR10-3.
  • Page 53 List of Tables (continued) Title Page 6-5. Status Bytes ....................6-14 6-6. Status Byte Descriptions .................6-15 6-7. Status Byte 3 through 5 Error Codes ............6-17 6-8. Docking Station 24 VDC (P10, P11)............6-19 6-9. Docking Station I/O Expander Bus (P18) ..........6-19 6-10. Docking Station Hnet (P19, P20, P21, P23, P24, P25, P26) .......6-19 6-11.
  • Page 54 Safety Summary Electrostatic Sensitive Device Devices labeled with this symbol require special handling precau- tions as described in the installation section. GENERAL Equipment Environment WARNINGS All components, whether in transportation, operation or storage, must be in a noncorrosive environment. Electrical Shock Hazard During Maintenance Disconnect power or take precautions to insure that contact with energized parts is avoided when servicing.
  • Page 55 Support Services Bailey will provide assistance in the operation and repair of its products. Requests for sales or application services should be made to your nearest sales or service office. Bailey can also provide installation, repair and maintenance contract services. When ordering parts, use nomenclature or part numbers and part descriptions from equipment manuals.
  • Page 56 Trademarks and Registrations Registrations and trademarks used in this document include: ™ Batch 90 Trademark of Elsag Bailey Process Automation. ® INFI 90 Registered trademark of Elsag Bailey Process Automation. ® INFI-NET Registered trademark of Elsag Bailey Process Automation. ® Rainbow Registered trademark of Rainbow Technologies, Incorporated.
  • Page 57 WBPEEUI230023A0...
  • Page 58 This instruction provides a description of the Harmony area controller and its capabilities. It also includes information nec- essary to install, operate, and maintain the controller. ® NOTE: The Harmony area controller is compatible with the INFI 90 OPEN ® Strategic Enterprise Management System and the INFI-NET communication network.
  • Page 59 List of Effective Pages Total number of pages in this instruction is 194, consisting of the following: Page No. Change Date Page No. Change Date Preface Original PR6-1 through PR6-10 Original PR7-1 through PR7-2 Original List of Effective Pages Original PR8-1 through PR8-2 Original iii through xiii...
  • Page 60 Table of Contents Section 1 Introduction ....................1-1 Purpose ........................1-1 System Overview ...................... 1-2 Control Network ....................1-2 I/O Interface ......................1-4 Peer-to-Peer Communication ................1-5 Compatibility ......................1-6 Features ........................1-7 Intended User ......................1-8 Instruction Content....................1-8 How to Use This Instruction ..................1-9 Document Conventions ....................
  • Page 61 Table of Contents (continued) Section 2 Description and Operation (continued) Data Integrity....................2-10 Docking Station ......................2-11 Network TU......................2-12 Communication TU.....................2-12 Hardware Keying ....................2-14 Electronic Identification..................2-14 Operating Power .....................2-15 Power Supply......................2-15 Power System .....................2-16 Status Output Alarm ..................2-16 Power System Status ..................2-17 Cooling ........................2-17 Redundancy ......................2-18 Section 3 Installation ....................3-1...
  • Page 62 Table of Contents (continued) Section 4 Configuration (continued) UDF Language Support ..................4-10 Firmware ....................... 4-11 Online Configuration....................4-11 Operation......................4-12 Procedure......................4-12 Section 5 Operating Procedures .................5-1 Introduction......................5-1 Controller Module ....................5-1 LCD Screen and Keypad ..................5-1 Main Status Display ..................
  • Page 63 Table of Contents (continued) Section 6 Troubleshooting ..................6-1 Introduction ......................6-1 Troubleshooting Procedures..................6-1 Status Indicators ......................6-1 Status Messages .......................6-1 Halt Status ......................6-3 Offline and Error Status..................6-3 Problem Reports .....................6-10 Cnet Communication ..................6-10 Peer-to-Peer Communication................6-11 I/O Block......................6-11 Rack I/O ......................6-12 Station .......................6-13 Status Report ......................6-13 Connector Pin Assignments ..................6-18 Section 7 Maintenance ....................7-1...
  • Page 64 Table of Contents (continued) Appendix B Software License Entry (continued) Communications Interface Configuration..............B-3 Obtaining the Machine ID ..................B-6 Machine ID from LCD Menu .................B-6 Machine ID from License Entry Program ...............B-6 Requesting Software Keys ..................B-8 Software Key Request Form..................B-8 Entering and Downloading Licenses .................B-9 Licensing Troubleshooting..................B-12 Locating the License File ..................B-12 Error Codes......................B-12...
  • Page 65 Symphony Communications Architecture ..........1-3 1-2. Harmony I/O Block Interface..............1-4 1-3. Harmony Rack I/O Interface..............1-5 1-4. Peer-to-Peer Communication ..............1-6 2-1. Harmony Area Controller ................2-2 2-2. Functional Block Diagram .................2-3 2-3. Docking Station (Back) ................2-11 2-4. Network Termination Unit ...............2-13 2-5. Communication Termination Unit............2-14 2-6.
  • Page 66 List of Figures (continued) Title Page PR9-6. Single Redundant Controller with Hnet Repeaters ......... PR9-8 PR9-7. Two Nonredundant Controllers with Hnet Repeaters......PR9-9 PR9-8. Two Redundant Controllers with Hnet Repeaters ......... PR9-10 PR10-1. I/O Hnet Connectors................PR10-3 PR10-2. Controller with I/O Hnet Not Used ............PR10-4 PR10-3.
  • Page 67 List of Tables (continued) Title Page 6-5. Status Bytes ....................6-14 6-6. Status Byte Descriptions .................6-15 6-7. Status Byte 3 through 5 Error Codes ............6-17 6-8. Docking Station 24 VDC (P10, P11)............6-19 6-9. Docking Station I/O Expander Bus (P18) ..........6-19 6-10. Docking Station Hnet (P19, P20, P21, P23, P24, P25, P26) .......6-19 6-11.
  • Page 68 Safety Summary Electrostatic Sensitive Device Devices labeled with this symbol require special handling precau- tions as described in the installation section. GENERAL Equipment Environment WARNINGS All components, whether in transportation, operation or storage, must be in a noncorrosive environment. Electrical Shock Hazard During Maintenance Disconnect power or take precautions to insure that contact with energized parts is avoided when servicing.
  • Page 69 Support Services Bailey will provide assistance in the operation and repair of its products. Requests for sales or application services should be made to your nearest sales or service office. Bailey can also provide installation, repair and maintenance contract services. When ordering parts, use nomenclature or part numbers and part descriptions from equipment manuals.
  • Page 70 Trademarks and Registrations Registrations and trademarks used in this document include: ™ Batch 90 Trademark of Elsag Bailey Process Automation. ® INFI 90 Registered trademark of Elsag Bailey Process Automation. ® INFI-NET Registered trademark of Elsag Bailey Process Automation. ® Rainbow Registered trademark of Rainbow Technologies, Incorporated.
  • Page 71 WBPEEUI230023A0...
  • Page 72 It accepts control commands from operators through computers connected to the network. NOTE: The Harmony area controller is compatible with the INFI 90 OPEN Stra- tegic Enterprise Management System and the INFI-NET communication network.
  • Page 73 Harmony area controller within the architecture. Control Network The Harmony area controller is a node on the Cnet. Cnet is a unidirectional, high speed serial data network that operates at a 10-megahertz communication rate. It supports a central net- work with up to 250 system node connections.

  • Page 74: Symphony Communications Architecture

    H A R M O N Y I/O B LO C K S T 0 26 24A Figure 1-1. Symphony Communications Architecture Exception reporting for the controller is automatic. The con- troller generates an exception report periodically to update data, after a process point reaches a defined alarm limit or changes state, or after a significant change in value occurs.

  • Page 75: Harmony I/O Block Interface

    The Harmony rack I/O system utilizes a wide variety of input, output, and signal conditioning modules to interface process signals to the Harmony area controller. The controller commu- nicates with rack I/O modules over I/O expander bus. Rack 1 - 4...

  • Page 76: Harmony Rack I/O Interface

    I/O such as turbine control, field bus, and sequence of events. Peer-to-Peer Communication Figure shows peer-to-peer Harmony area controller com- munication. This type of communication requires an Hnet seg- ment that is completely separate from the Hnet segment used by I/O blocks.
  • Page 77 Additionally, redundant controllers communicate over the peer-to-peer Hnet. Compatibility The Harmony area controller is compatible with existing INFI 90 OPEN systems. The controller can easily be integrated into established installations that currently use INFI-NET communication networks. Communication with INFI 90 OPEN I/O modules is over I/O expander bus (Fig.
  • Page 78 Features Features Integrated controller. Consolidates area management and control and network communications into one user-replace- able unit, reducing implementation costs. Downloadable firmware. Downloaded over the Cnet to take advantage of future system enhancements, thereby reducing life cycle costs. Multiple I/O systems support. Supports both Harmony I/O blocks as well as Harmony rack I/O modules.
  • Page 79 This instruction is intended for technical personnel responsi- ble for installation, operation, maintenance, and replacement of the Harmony area controller. System engineers and techni- cians with a background in process control systems should read this instruction thoroughly before installing and using the system.
  • Page 80 How to Use This Instruction Individual procedure sections (e.g., PR1, PR6, PR13, etc.) detail Procedures installation and replacement actions. A procedure section typi- cally gives the steps for a single task. Installation flowcharts and replacement flowcharts indicate the order in which these procedures are to be performed.
  • Page 81 Table 1-1. Glossary of Terms and Abbreviations Term Definition Cnet Control network. Control network Symphony system advanced data communication highway. Exception report Information update generated when the status or value of a point changes by more than a specified significant amount. Function code. Function block The occurrence of a function code at a block address in controller memory.
  • Page 82 Symphony enclosure MSC-TER Hnet terminator HRM-HAC1, HRM-PTP1, HRM-PTP1T, Cable HRM-PTP2, HRM-PTP3, HRM-PWR1 Related Nomenclature Table provides a listing of Harmony area controller related nomenclatures. Table 1-4. Related Nomenclature Nomenclature Description IEMMU11, IEMMU12, IEMMU21, IEMMU22 Module mounting unit IISAC01 Analog control station...
  • Page 83 Station termination unit NTST01 Time-sync termination unit P-ME-CAB-01, P-ME-CAB-04, P-ME-CAB-12 Symphony enclosure Design Standards and Certifications Table lists the Harmony area controller design standards and certifications. Table 1-5. Design Standards and Certifications Category Standard Description Safety CSA C22.2 No. 142...
  • Page 84 Factory Mutual (FM) Approved for use in Class I; Division 2; (pending) Groups A, B, C, D; hazardous locations. Specifications Tables list the Harmony area controller specifica- tions. Table 1-6. Specifications Property Characteristic/Value Microprocessor 32-bit processor running at 50 MHz...
  • Page 85 Specifications Table 1-6. Specifications (continued) Property Characteristic/Value Communication channels Cnet 1 redundant Cnet (loop 1 and loop 2) I/O expander bus I/O Hnet 1 redundant Peer-to-peer Hnet 1 redundant Redundancy link 1 redundant Serial port 2 RS-485, or 2 RS-232-C, or 1 RS-485 and 1 RS-232-C Station link 2 RS-485 Time-sync link...
  • Page 86 Specifications Table 1-7. Environmental Specifications Environment Operating Storage and Transportation Air Quality Noncorrosive (level 1) Noncorrosive (level 1) Altitude Sea level to 3,048 m (10,000 ft) Sea level to 12,000 m (40,000 ft) Relative humidity 20% to 95% up to 55°C (131°F) 20% to 95% up to 55°C (131°F) (noncondensing) 20% to 45% at 55°...
  • Page 87 WBPEEUI230023A0...
  • Page 88 Installation Section 3 Introduction This section describes Harmony area controller (HAC) installa- tion and connection. It assumes a new installation. There are no jumpers or switches to set for the controller module. Any controller setup requirements are performed through the front panel LCD menu options.
  • Page 89 Installation and Connection Sequence Figure is the Harmony area controller installation and con- nection flowchart. Begin at start and complete each flowchart block until done. In the flowchart, each flowchart block represents a single task.

  • Page 90: Installation And Connection Flowchart

    Installation and Connection Sequence S TA RT R E M OV E P R E PA R E FO R Y E S S E R IA L C O M M U N IC ATIO N IN S TA LL AT IO N D E V IC E ? P R 1 P R 18...
  • Page 91 WBPEEUI230023A0...
  • Page 92 Configuration Section 4 Introduction This section details Harmony area controller (HAC) configura- tion. An extensive library of function codes and C, Batch 90, and UDF (user-defined function) language support allows the design of complex control strategies to fit any control applica- tion.
  • Page 93 Batch 90 or UDF license error the LCD message Batch 90/UDF license not available will appear. Addressing The Harmony area controller responds to a system address consisting of a loop number, node number, and module address. A nonredundant controller has two module addresses...
  • Page 94 Cnet and peer-to-peer communication between controllers either in the same or different enclosures. Function codes linked together and downloaded to a Harmony area controller create a function block configuration (Fig. 4-1). Each Harmony area controller is scalable from small to large WBPEEUI230023A0 4 - 3...

  • Page 95: Function Block Configuration Example

    Function Codes IO D /D E F C H 01 C H 02 C H 03 IO C /A IN C H 04 M /A S H P G (222) C H 05 M FC /P S 18 S IM C H 06 (80) S 25...
  • Page 96 Function Codes provide important information concerning controller operation. Function code 81 resides in fixed block address zero and occu- pies 15 function block addresses (0 to 14). Block address 15 contains one permanently configured function code 82 which occupies five function block addresses (15 to 19); seven addi- tional segments (i.e., function code 82) can be configured.
  • Page 97 Function Codes The controller packages together exception reports having a common node destination. Packing places all exception reports for a destination (or multiple destinations) into one message. The controller sends them to other Cnet nodes as a single mes- sage. This reduces the number of transmissions required, and adjusts the message size for maximum Cnet efficiency.

  • Page 98: Peer-To-Peer Communication

    Function Codes filtering option is enabled, time-stamped data received from an external source is adjusted to controller time if the time varies from the controller time by more than ±5 seconds. When dis- abled, the externally sourced time-stamp is used. I/O Communication I/O Hnet and I/O expander bus communication can be active simultaneously if enabled allowing the controller to utilize both...
  • Page 99 Function Codes Sequence of Events The Harmony controller supports the following types of sequence of events (SOE) recording: Harmony I/O block HSOE: • Function Code 221, I/O Device Definition. Function Code 224, Digital In/Channel. Function Code 241, DSOE Data Interface. Harmony rack DSOE: •...
  • Page 100 Function Codes Total number of bytes received by (destined for) the node • per second. Total number of bytes sent by (originated by) the node per • second. Total number of messages received by the node per second. • Total number of messages sent by the node per second. •...
  • Page 101 Function Codes C Language Support The controller provides the ability to download and execute a C language program. The C programming environment provides an interface between a user program and the module function codes. The RS-485 and RS-232-C serial ports are available for C program application usage.
  • Page 102 Function Code 199, Auxiliary Digital User Defined • Function. Firmware The Harmony area controller firmware runs in flash-ROM memory. This provides the ability to upgrade controller firm- ware over Cnet without having to perform physical modifica- tions to each controller such as replacing ROM chips or swapping modules.
  • Page 103 Online Configuration Operation In redundant controller module configurations, the primary module executes the process control logic while the backup module tracks the configuration of the primary. Online config- uration allows removing the backup module from the tracking mode and making configuration changes without interrupting the process control operation of the primary module.
  • Page 104 Online Configuration Table 4-1. Online Configuration Conditions (continued) Step Module LCD Message Description Primary Primary: Execute Normal operating mode for primary controller module. Backup Backup: Online Config Backup controller module changed to online configura- No Changes Made tion mode. No changes have been made to the configuration.
  • Page 105 WBPEEUI230023A0...
  • Page 106 Operating Procedures Section 5 Introduction This section details the Harmony area controller (HAC) front panel features and HAC operation. Controller Module Figure shows the controller front panel. The front panel communicates a considerable amount of information. At a glance, the following information can easily be discerned: Hardware type.

  • Page 107: Controller Module Front Panel

    Controller Module KEYPAD ACCESS COVER RETRACTABLE HANDLE STATUS INDICATORS PRIMARY BACKUP STATUS PWR A PWR B STOP/RESET T 0 26 3 6A Figure 5-1. Controller Module Front Panel P rim ary E xecute H arm ony A rea C ontroller T 02801 A Figure 5-2.

  • Page 108: Menu Display - Main Menu

    Controller Module Status. • Configuration. • Options. • Diagnostics (for Bailey service personnel use only). • Save setup. • [M ain M enu] S etup S tatus C onfiguration T 02802 A Figure 5-3. Menu Display – Main Menu Table summarizes the main menu options.
  • Page 109 Simulation Scroll/select list used to disable simulation Disabled • mode or enable INFI 90 OPEN I/O expander bus simulation or Symphony Hnet simulation. Refer to Simulation in Section 4. Note: Setting this option requires a module reset. Time-stamp filter Scroll/select list used to enable or disable Enabled •...
  • Page 110 Controller Module Table 5-1. Main Menu Options (continued) Mode Main Menu Submenu/Field Description Default Save Diagnostics Service For Bailey service personnel use only. Use of the service diagnostics may affect proper con- troller operation. CPU ROM checksum routine • • CPU NVRAM checksum routine NIO ROM checksum routine File system check...
  • Page 111 Controller Module Table 5-2. Front Panel Status Indicators (continued) Indicator State Description Flashing File system error. green (continued) Backup controller halted due to NVRAM checksum error. (continued) Backup controller module NVRAM overrun; primary downloading config- uration to backup again. On red Offline mode;...

  • Page 112: Network Tu Front Panel

    Termination Units Termination Units Figures show the network termination unit (TU) and communications TU front panels respectively. The units are mounted in the docking station TU housing and are located behind an access door. TU LEDs show activity for the various serial channels.

  • Page 113: Communication Tu Front Panel

    NVRAM formatting. • Operating Modes The Harmony area controller has five operating modes: exe- cute, configure, error, fail, and offline. The controller mode can be changed between execute and configure or from error to configure using a front panel LCD menu option, Composer tools options, or Conductor human system interface options.
  • Page 114 Controller Operation Table 5-3. Controller Module Modes Mode Description Offline Offline Intermediate operating mode. Refer to in this section. Primary Module Startup Normal startup condition. Execute Configure Execute Normal operation. Refer to in this section. Configure Error Refer to Error in this section.
  • Page 115 Controller Operation configure mode to download and modify the function block configuration. All function block specifications can be modified in this mode. The controller receives configuration commands over Cnet to modify configuration data stored in NVRAM memory. Error The controller goes into error mode whenever the built-in sys- tem diagnostics detect a configuration error.
  • Page 116 Controller Operation performs a series of online diagnostics tests, checks its config- uration, and builds the necessary databases during startup. The module starts up in whatever mode it was in before a reset. The LCD screen shows Module Startup... and a progress bar during the startup sequence.
  • Page 117 Controller Operation Press the button a second time to initiate a hardware reset. A Second Press hardware reset is required to recover from a controller module Reset time-out or a manual stop (single press). After the hardware reset completes, the controller module then begins its startup sequence.
  • Page 118 Controller Operation Edit When a display containing an edit field appears, [Sel] is present in the lower right corner of the display. The edit field may be blank or it may contain an initial value. To select and edit data: 1.
  • Page 119 Controller Operation Screen Saver To preserve the life of the LCD screen and its backlight, a built-in screen saver turns off both after a user-specified time. Select Options > Scrn Saver (Hrs) to set the screen saver time or to turn the screen saver off (refer to Table 5-1). LCD Contrast To adjust the LCD contrast: 1.
  • Page 120 Controller Operation An NVRAM initialization option is available from the LCD menus. To use the menu option method of initialization: 1. Verify the controller module is in configure mode. If in exe- cute or error mode, select Configuration > Module Mode > Con- figure.
  • Page 121 Controller Execution Controller Execution tional information. Station Interface The Harmony area controller can interface IISAC01 Analog Control Stations in two ways: remote Hnet and local station link. Remote Hnet Operation The Hnet mode of operation requires the IISAC01 stations to be connected through an I/O block (CIO-100, CIO-110).
  • Page 122 Station Interface Bypass Stations The controller supports bypass stations. A current bypass sta- tion requires either a CIO-100 block, or an IMCIS12 or IMQRS12 module and NTCS04 termination unit. An electric drive/pulse positioner bypass station requires CIO-100 and CIO-110 blocks, or an IMCIS12 or IMQRS12 module and NTCS04 termination unit.
  • Page 123 WBPEEUI230023A0...

  • Page 124: Preventive Maintenance Schedule

    Select the minimum steps required to meet the cleaning needs of your system. Personnel responsible for maintenance should be familiar with the Harmony area controller, have experience working with process control systems, and know what precautions to take when working on live AC/DC systems.
  • Page 125 Preventive Maintenance Schedule Table 7-1. Preventive Maintenance Schedule Task Procedure Frequency General cleaning. Use a lint-free cloth and mild, all-purpose, commercial As required spray cleaner to remove dirt, fingerprints, and grease from the equip- ment (e.g., LCD screen, keypad, housing assembly). Spray the cleaner on the cloth and not directly on the equipment.
  • Page 126 This section explains repair and replacement procedures for the Harmony area controller (HAC). Repair Harmony area controller repair is limited to assembly replace- ment. If a controller component such as the controller module fails, remove and replace it with another. Do not attempt to replace discrete components in any Symphony system assem- bly including the controller.

  • Page 127: Replacement Flowchart

    Replacement S TA R T C O N TR O LLE R T E R M IN AT IO N D O C K IN G M O D U LE U N IT S TAT IO N R E M OV E D IS C O N N E C T R E M OV E IN S TA LL...

  • Page 128: Docking Station Nomenclature

    Controller Hardware Nomenclature Tables list the Harmony area controller hardware nomenclatures: controller module and docking station. Table 9-1. Docking Station Nomenclature 10 11 12 13 14 15 16 17...

  • Page 129: Controller Module Nomenclature

    Controller Module Nomenclature Controller Software Nomenclature Table lists the Harmony area controller software nomen- clature. Table 9-3. Controller Software Nomenclature 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21...
  • Page 130 Cable Nomenclature Table 9-4. Cable Nomenclature (continued) 10 11 12 13 14 15 16 17 Controller to NTCS04 Station Link Cable Cable Type non-PVC Cable Length 1 to 200 for 0.5 to 61.0 m (1 to 200 ft) Cnet Termination Cable Cable Length 1 = 305 mm (12 in.) 3 = 0.9 m (3 ft)

  • Page 131: Cable Nomenclature

    Miscellaneous Parts Table 9-4. Cable Nomenclature (continued) 10 11 12 13 14 15 16 17 Hnet Cable to Hnet Cable Adapter - 100 mm (3.9 in.) Power Cable Extension Cable Length 1 to 8 for 1.0 to 8.0 m (3.3 to 26 ft) NOTE: 1.

  • Page 132: Controller Module Dimensions

    Hardware Drawings Appendix A Dimensions This section provides drawings showing dimensions for the controller module (Fig. A-1) and the docking station (Fig. A-2) of the Harmony area controller. 302.6 11.91 268.4 132.7 10.57 5.22 265.9 10.47 PRIMARY BACKUP STATUS PWR A...

  • Page 133: Docking Station Dimensions

    Dimensions 278.9 482.6 10.98 19.00 259.9 457.2 10.23 18.00 265.7 10.46 76.2 3.00 57.2 2.25 37.6 D IM E N S IO N S 1.48 M ILLIM E T E R S IN C H E S T 0 263 9A Figure A-2.

  • Page 134: Software Licensing Procedure

    Introduction Licensing procedures described in this section are necessary for proper operation of the Harmony area controller (HAC). The controller is licensed by relating a software key for each con- troller feature with a unique machine identifier (ID). A software key is an encoded string that indicates a feature has been properly obtained from Bailey.
  • Page 135 License Entry Program and later of the license entry program supports controller licensing. Requirements The license entry program can be installed and run on a Win- Software ® ® dows 95 or Windows NT 4.0 computer. The license entry program requires either of the following com- Hardware munication interfaces: Harmony Network Communications Coupler.
  • Page 136 License Entry Program Communications Interface Configuration This section describes how to use the ICICONF program to cre- ate a configuration file for a communications interface. The ICICONF program must be executed prior to the first time an application such as the license entry program attempts to con- nect to a specific communications interface.

  • Page 137: Logical Ici Definition

    License Entry Program TC00641A Figure B-2. Logical ICI Definition ICI configurations, a text string describing each connection can be entered in the Connection Description field. For Physical ICI Device, the program verifies which types of Physical ICI Device devices can be connected and displays the applicable devices (e.g., COM2:, S003:, HNCC:, etc.).
  • Page 138 License Entry Program interface is connected to the computer on the first SCSI card on its first SCSI bus at address 3. NOTE: When working with a previously configured SCSI INICI03 interface that was red-lighted or not connected to the computer on reboot, the warning SCSI ICI cannot be detected will appear.
  • Page 139 ICI one. Select RunTime > Set Logical ICI to choose a different inter- face. 2. Select the Licenses tab (Fig. B-3). 3. Choose the Harmony Area Controller License Group. 4. Enter or select the Loop and Node address of the desired controller.

  • Page 140: Licenses Tab

    Obtaining the Machine ID TC01640A Figure B-3. Licenses Tab TC01641A Figure B-4. Example Licenses Tab WBPEEUI230023A0 B - 7...
  • Page 141 Requesting Software Keys 6. The machine ID of the selected controller appears at the upper right of the window and in the MID column. Record and use this number for requesting software keys. Requesting Software Keys To request software keys for the controller: 1.
  • Page 142 ID into the request form. Skip these steps if manually entering the machine ID. 3. Choose the Harmony Area Controller License Group. 4. Enter or select the Loop and Node address of the desired controller.
  • Page 143 ICI one. Select RunTime > Set Logical ICI to choose a different inter- face. 3. Select the Licenses tab (Fig. B-3). 4. Choose the Harmony Area Controller License Group. 5. Enter or select the Loop and Node address of the desired controller.

  • Page 144: Edit License Tab

    Entering and Downloading Licenses TC01642A Figure B-5. Edit License Tab Choose another feature, then repeat Steps c through e. Continue to the next step after all software keys have been entered. To add license information automatically automatically from a file: automatically automatically a.

  • Page 145: Licensing Error Codes, Messages, And Descriptions

    Licensing Troubleshooting will appear for each feature when license information is suc- cessfully downloaded. Licensing Troubleshooting Bailey licenses are kept in a license file for each license group. Basic troubleshooting steps are to locate the license file and view the contents of the license file. Locating the License File To locate the license file: 1.
  • Page 146 Licensing Troubleshooting Table B-1. Licensing Error Codes, Messages, and Descriptions (continued) Code Message Description/Action Format of feature line is Indicates an invalid license has been found in the license file. invalid This may be due to a program other than the license entry pro- gram being used to edit the license file.
  • Page 147 Licensing Troubleshooting Table B-1. Licensing Error Codes, Messages, and Descriptions (continued) Code Message Description/Action Machine ID not found A license was found, but for a machine ID that is not present in this computer. If the license is for a moveable machine ID, such as the Rainbow SentinelSuperPro dongle, move the dongle to this computer.
  • Page 148 Installation Preparation Purpose/Scope 2 min. This procedure gives steps that should be performed in prepa- ration for Harmony area controller installation and connection. None. Parts None. Tools Safety Considerations 1. Verify the main power and power entry panel circuit break- ers/switches are turned off before starting installation, retrofit, upgrade, replacement, or wiring procedures.
  • Page 149 WBPEEUI230023A0...
  • Page 150 Docking Station Installation Purpose/Scope 15 min. This procedure describes the steps necessary to install the docking station. Parts Number Description EL 2089 M6 Phillips-head screw (CAB-04/12) EL 2094 M6 captive nut (CAB-04/12) NIDHA16008 10-32 × ½-inch, Phillips-head screw (CAB-01) NMPCC16002 10-32 cage nut (CAB-01) Phillips screwdriver.
  • Page 151 Procedure E N C LO S U R E S ID E R A IL N U T (8 ) D O C K IN G M O U N T IN G S TAT IO N S C R E W (8) T 02 641 A Figure PR2-1.
  • Page 152 Controller Module Installation Purpose/Scope 2 min. This procedure describes the steps necessary to install a con- troller module onto the docking station. The procedure is the same for both controller modules in a redundant pair. None. Parts Phillips screwdriver. Tools •...
  • Page 153 Procedure LO C K IN G S W ITC H A L IG N M E N T P O S T S FA S T E N IN G S C R E W R E TR AC TA B L E H A N D LE T0 26 42 A Figure PR3-1.
  • Page 154 Procedure 6. The controller module connectors fit snugly into the dock- □ ing station connectors to maintain good connections. To insure the module is fully seated and good connections exist, push firmly at the bottom, front of the controller module. 7.
  • Page 155 WBPEEUI230023A0...
  • Page 156 Termination Unit Installation Purpose/Scope 2 min. This procedure describes the steps necessary to install a com- munication termination unit (TU) or a network TU. The proce- dure is the same for either type of termination unit. None. Parts Flat-blade screwdriver. Tools •...
  • Page 157 Procedure C AP TIV E FAS T EN IN G SC R E W G U ID E R AIL T 02 647 A Figure PR4-1. Termination Unit Installation PR4 - 2 WBPEEUI230023A0...
  • Page 158 Controller Setup Purpose/Scope 10 min. This section describes the steps necessary to set up the con- troller for operation after installation and powerup. This sec- tion only covers those setup options available through LCD menus that are necessary to begin operation. Refer to Table for a description of these and other LCD menu options.
  • Page 159 Procedure 5. Set the controller node address. □ a. Select Setup > Node Address. b. Enter an address from 1 to 250. NOTE: The controller has several module addresses. The primary controller module has module addresses of zero and two by default. The backup module has module addresses of one and three by default.
  • Page 160 Serial Port Setup Purpose/Scope 15 min. This section describes the steps necessary to set up the serial ports of the communication termination unit (TU). The control- ler supports two serial channels (A and B) that can be set up for either RS-485 or RS-232-C operation. Channel A connec- tion is at P2 or P3;...
  • Page 161 Procedure C H A N N E L A R S -485 C H A N N E L B R S -485 C H A N N E L A JU M P E R S C H A N N E L A R S -232-C C H A N N E L B R S -232-C...
  • Page 162 Procedure +5 V R X D A (+) D S R R X D A (– ) R S -4 8 5 E N A B LE C T S A (– ) C T S C T S A (+) +5 V R X D B (+) D S R...
  • Page 163 Procedure +5 V R X D A (+ ) D S R R X D A (– ) R S -232-C E N A B LE C T S A (– ) C TS C T S A (+) +5 V R X D B (+ ) D S R R X D B (–...
  • Page 164 Procedure R X D P 2 -2 T X D A R X D A T X D P 2 -3 R TS A R TS P 2 -7 C T S P 2 -8 C T S A R X D P 4 -2 T X D B R X D B...
  • Page 165 Procedure R X D P 2 -2 T X D A R X D A T X D P 2 -3 R TS A R TS P 2 -7 C T S P 2 -8 C T S A R X D P 4 -2 T X D B R X D B...
  • Page 166 Procedure R X D P 2 -2 T X D A R X D A T X D P 2 -3 R TS A R TS P 2 -7 C T S P 2 -8 C T S A R X D P 4 -2 T X D B R X D B...
  • Page 167 Procedure R X D P 2 -2 T X D A R X D A TX D P 2 -3 R TS A RT S P 2 -7 C TS P 2 -8 C T S A R X D P 4 -2 T X D B R X D B...
  • Page 168 Procedure + 12 V D S R P 2-6 D C D P 2-1 D TR P 2-4 C TS P 2-8 + 12 V D S R P 4-6 D C D P 4-1 D TR P 4-4 C TS P 4-8 T0 2696A Figure PR6-8.

  • Page 169: Pr6-1. User-Configured Serial Port Jumper Settings

    Procedure Table PR6-1. User-Configured Serial Port Jumper Settings Channel A Channel B Jumper Setting Jumper Setting NOTE: 1. Draw lines between post numbers to indicate jumper connections. PR6 - 10 WBPEEUI230023A0...
  • Page 170 24 VDC Power Connection Purpose/Scope 10 min. This procedure gives the steps required to connect 24 VDC power to operate the controller. The controller is typically pow- ered by the Modular Power System II. Modular Power System II installed. Prerequisites •...
  • Page 171 Procedure 24 V D C P O W E R (P 1 1) 2 4 V D C P O W E R (P 10) T 02 645 A Figure PR7-1. 24 VDC Power Connectors If connecting directly to the Modular Power System II, •...
  • Page 172 SOA Connection Purpose/Scope 20 min. This procedure gives the steps required to connect the status output alarm (SOA) to the power system. This provides the ability to tie power system status into the SOA status reported by the controller. None. Parts Small flat-blade screwdriver.
  • Page 173 Procedure P 2 7 C O M S O A1 C O M S O A2 P 2 8 T026 44A Figure PR8-1. Docking Station SOA Connectors PR8 - 2 WBPEEUI230023A0...
  • Page 174 Peer-to-Peer Hnet Connection Purpose/Scope 20 min. This procedure describes peer-to-peer Hnet connection. It includes the connections: For a single redundant controller. • Between two controllers (nonredundant and redundant) • located in the same enclosure. Between a single controller (nonredundant and redundant) •...
  • Page 175 Procedure repeater and repeater mounting unit installation procedures. Refer to the Block Power and Mounting Hardware instruc- tion for the block mounting hardware installation procedures. NOTES: The I/O Hnet and peer-to-peer Hnet must be completely separate which means they require separate block mounting columns. Hnet repeaters are required to connect Hnet between enclosures (i.e., intercabinet Hnet) even if the distance between enclosures is short.
  • Page 176 Procedure H N E T P E E R -TO -P E E R H N E T P E E R -TO -P E E R T E R M IN ATO R H N E T TE R M IN ATO R H N E T (P 26 ) (P 2 5)
  • Page 177 Procedure P 2 6 P 2 5 P 2 3 P 2 4 H R M -P TP 1T T 02657A Figure PR9-2. Controller with Peer-to-Peer Hnet Not Used PR9 - 4 WBPEEUI230023A0...
  • Page 178 Procedure P 2 6 P 2 5 P 2 3 P 2 4 H R M -P T P 2 P 2 6 P 2 5 P 2 3 P 2 4 T 02659A Figure PR9-3. Two Nonredundant Controllers WBPEEUI230023A0 PR9 - 5...
  • Page 179 Procedure P 26 P 25 P 23 P 24 H R M -P T P 1 P 26 P 25 P 23 P 24 T 02658A Figure PR9-4. Two Redundant Controllers PR9 - 6 WBPEEUI230023A0...
  • Page 180 Procedure P 26 P 25 P 23 P 24 H R M -H AC 1 M S C -T E R (H N E T TE R M IN ATO R ) T 02660 A Figure PR9-5. Single Nonredundant Controller with Hnet Repeaters WBPEEUI230023A0 PR9 - 7...
  • Page 181 Procedure P 26 P 25 P 23 P 24 H R M -H AC 1 H R M -H AC 1 T 02661A Figure PR9-6. Single Redundant Controller with Hnet Repeaters PR9 - 8 WBPEEUI230023A0...
  • Page 182 Procedure P 26 P 25 P 23 P 24 H R M -H AC 1 P 26 P 25 P 23 P 24 H R M -H AC 1 T 02 66 3A Figure PR9-7. Two Nonredundant Controllers with Hnet Repeaters WBPEEUI230023A0 PR9 - 9...
  • Page 183 Procedure N OT U S E D P 26 P 25 P 23 P 24 H R M -P TP 1 N OT U S E D P 26 P 25 P 23 P 24 H R M -P TP 1 T 02 66 2A Figure PR9-8.
  • Page 184 I/O Hnet Connection PR10 Purpose/Scope 20 min. This procedure describes I/O Hnet connection. It includes the connections between a nonredundant controller and block mounting column and a redundant controller and block mounting column. NOTE: The I/O Hnet and peer-to-peer Hnet must be completely separate which means they require separate block mounting columns.
  • Page 185 Procedure appropriate and to determine the cables needed to make the connections. NOTES: No I/O Hnet connections are required for a single, nonredundant controller that does not communicate with I/O blocks. Verify Function Code 90 (Extended Executive), specification 3 is set prop- erly to enable Hnet communication.
  • Page 186 Procedure H N E T H N E T T E R M IN ATO R H N E T TE R M IN ATO R H N E T (P 22 ) (P 2 1) (P 1 9) (P 20 ) B AC K U P P R IM A RY M O D U LE...
  • Page 187 Procedure P 22 P 21 P 19 P 20 H R M -P TP 1T T 03032A Figure PR10-2. Controller with I/O Hnet Not Used PR10 - 4 WBPEEUI230023A0...
  • Page 188 Procedure P 22 P 21 P 1 9 P 2 0 H R M -H AC 1 M S C -T E R (H N E T T E R M IN ATO R ) T0266 4A Figure PR10-3. Nonredundant Controller WBPEEUI230023A0 PR10 - 5...
  • Page 189 Procedure P 22 P 21 P 19 P 20 H R M -H AC 1 H R M -H AC 1 T 026 65A Figure PR10-4. Redundant Controller (Option 1) PR10 - 6 WBPEEUI230023A0...
  • Page 190 Procedure P 22 P 21 P 19 P 2 0 H R M -H AC 1 T M S C -T E R M S C -T E R (H N E T T E R M IN ATO R ) T 02967 A Figure PR10-5.
  • Page 191 WBPEEUI230023A0...
  • Page 192 I/O Expander Bus Connection PR11 Purpose/Scope 5 min. This procedure describes I/O expander bus connection to an IEMMU11, IEMMU12, IEMMU21, or IEMMU22 Module Mount- ing Unit. Parts Number Description NKEB03 Controller to MMU cable Module Mounting Unit instruction. Tools • Refer to the Module Mounting Units instruction for a com- plete description of the unit, and its installation, setup, and connection.
  • Page 193 Procedure BAC K E XPA N D E R BU S (P 1 8) B OTTO M T 02 65 0A Figure PR11-1. I/O Expander Bus Connector PR11 - 2 WBPEEUI230023A0...
  • Page 194 Procedure P 60 P 57 M O D U LE M O U N T IN G U N IT (B AC K ) P 58 P 59 N K E B 03 D O C K IN G S TAT IO N (B AC K ) P 18 T 02 65 6A...
  • Page 195 WBPEEUI230023A0...

  • Page 196: Network Termination Unit

    Cnet Connection PR12 Purpose/Scope 10 min. This procedure describes Cnet connection. It includes the con- nections between: Redundant network termination units (TU). • Nodes located within the same enclosure (intracabinet). • Nodes located in different enclosures (intercabinet). • Parts Number Description NKTL01-x System Cnet termination cable...
  • Page 197 Procedure LOOP 1 NKTL01-3 OUT TO LOOP 1 NEXT NODE IN FROM NKTL01-3 PREVIOUS NODE NKTL01-1 T 02 65 3A Figure PR12-1. Redundant Controller Module Cnet Connections 3. Connect intercabinet Cnet using an NKTL01-3 cable as □ shown in Figure PR12-3. Use this method when the: NKCL01 or NKCL11 cable enters from another node in •...
  • Page 198 Procedure O UT NKTT01-3 LOOP 1 NKTT11-3 NKTL01-3 O UT OUT TO LOOP 1 NEXT NODE IN FROM NKTL01-3 PREVIOUS NODE T 02 65 4A Figure PR12-2. Intracabinet Cnet Connections WBPEEUI230023A0 PR12 - 3...
  • Page 199 Procedure NKCL01 LOOP 1 NKCL11 NKTL01-3 NKTL01-3 OUT TO LOOP 1 NEXT NODE IN FROM NKTL01-3 NKTL01-3 PREVIOUS NODE T 02 65 5A Figure PR12-3. Intercabinet Cnet Connections PR12 - 4 WBPEEUI230023A0...
  • Page 200 Serial Port Connection PR13 Purpose/Scope 5 min. This procedure describes external serial device (e.g., computer, printer, or modem) connection. The controller has two serial channels (A and B) and supports two serial port connections: two RS-485, two RS-232-C, or one RS-485 and one RS-232-C. None.
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  • Page 202 Station Link Connection PR14 Purpose/Scope 20 min. This procedure describes station link connection. Each station connected must have a unique address from zero to 63. NTCS04 Termination Unit installed. Prerequisites • Parts Number Description NKSE03 1 per station Controller to NTCS04 station link cable connector NKSE13 IISAC01 Analog Control Station instruction.
  • Page 203 Procedure 32 STATIONS S TAT IO N MAXIMUM 32 STATIONS MAXIMUM NKSE03 NKSE03 NKSE13 NKSE13 NTCS04 NTCS04 TO UP TO 4 TO UP TO 4 STATIONS STATIONS TO RACK TO RACK I/O MODULE I/O MODULE TO UP TO 4 TO UP TO 4 STATIONS STATIONS TO NEXT...
  • Page 204 Time-Synchronization Link PR15 Connection Purpose/Scope 15 min. This procedure describes time-synchronization link connec- tion. NTST01 Termination Unit installed if required. Prerequisites • None. Parts Flat-blade screwdriver. Tools • Distributed Sequence of Events instruction. • Procedure 1. Connect the time-sync signal input (twinaxial cable) to P6, □...
  • Page 205 Procedure STATIO N IN + IN – SHIELD OUT + OUT – SHIELD T 02652 A Figure PR15-1. Time-Synchronization Link Connector PR15 - 2 WBPEEUI230023A0...
  • Page 206 Procedure TO NEXT NODE TIME-SYNC RECEIVER NTST01 INTKM01 T 02 67 8A Figure PR15-2. DSOE Time-Sync Connection WBPEEUI230023A0 PR15 - 3...
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  • Page 208 Controller Module Removal PR16 Purpose/Scope 1 min. This procedure describes the steps necessary to remove the controller module from the docking station. The procedure is the same for both controller modules in a redundant pair. None. Parts Phillips screwdriver. Tools •...
  • Page 209 Procedure 5. Flip the locking switch down to return to the locked posi- □ tion. LO C K IN G S W ITC H A L IG N M E N T P O S T S FA S T E N IN G S C R E W R E TR AC TA B L E H A N D LE...
  • Page 210 Docking Station Removal PR17 Purpose/Scope 10 min. This procedure describes the steps necessary to remove the docking station. None. Parts Phillips screwdriver. Tools • Procedure 1. Verify all cables are disconnected. □ 2. Remove the eight screws that attach the docking station to □...
  • Page 211 Procedure E N C LO S U R E S ID E R A IL N U T (8 ) D O C K IN G M O U N T IN G S TAT IO N S C R E W (8) T 02 641 A Figure PR17-1.
  • Page 212 Termination Unit Removal PR18 Purpose/Scope 2 min. This procedure describes the steps necessary to remove a com- munication termination unit (TU) or a network TU. The proce- dure is the same for either type of termination unit. None. Parts Flat-blade screwdriver. Tools •...
  • Page 213 Procedure C AP TIV E FAS T EN IN G SC R E W G U ID E R AIL T 02 647 A Figure PR18-1. Termination Unit Removal PR18 - 2 WBPEEUI230023A0...
  • Page 214 Wiring and Cabling PR19 Disconnection Purpose/Scope 15 min. This procedure describes the steps necessary to disconnect all wires and cables from the docking station. None. Parts Flat-blade screwdriver. Tools • Phillips screwdriver. • Safety Considerations 1. Verify the main power and power entry panel circuit break- ers/switches are turned off before starting installation, retrofit, upgrade, replacement, or wiring procedures.
  • Page 215 Procedure 24 V D C P O W E R 2 4 V D C P O W E R (P 1 1) (P 1 0) I/O H N E T I/O H N E T (P 2 1, P 2 2) (P 19 , P 2 0) P E E R -TO -P E E R H N E T P E E R -TO -P E E R H N E T...
  • Page 216 Connections Check PR20 Purpose/Scope 30 min. This procedure describes the connections check maintenance procedure. Check all signal wiring, power, ground, and cable connections within the enclosure to verify their integrity. None. Parts Flat-blade screwdriver. Tools • Phillips screwdriver. • Safety Considerations 1.
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  • Page 218 Controller Initialization PR21 Purpose/Scope 20 min. This procedure describes the steps necessary to initialize the controller hardware: docking station and controller modules. Initializing sets the docking station and controller modules to known default conditions. Two procedures are described: redundant controller and nonredundant controller. NOTE: This procedure should only be performed when installing a new control- ler.
  • Page 219 Procedure (Nonredundant Controller) 8. Halt the left controller module by depressing its □ STOP/RESET button once. 9. Reset the right controller module by depressing its □ STOP/RESET button. 10. After the right controller module comes up, verify it is in □...
  • Page 220 Procedure (Nonredundant Controller) 7. Halt the controller module by depressing its STOP/RESET □ button. 8. Move the controller module to the other docking station □ slot. Refer to PR16 to remove the module and to install the module. 9. After the controller module comes up, save the default □...
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  • Page 222 Docking Station Initialization PR22 Purpose/Scope 10 min. This procedure describes the steps necessary to initialize the docking station. Initializing sets the docking station to known default conditions. Two procedures are described: redundant controller and nonredundant controller. None. Parts None. Tools Procedure (Redundant Controller) 1.
  • Page 223 Procedure (Nonredundant Controller) 9. Save the default setup for the right controller module to the □ docking station by selecting Save Setup > Save Default Setup > Yes. 10. Reset the controller modules by pressing their □ STOP/RESET buttons. Procedure (Nonredundant Controller) 1.
  • Page 224 Index Communication TU ......2-12 Dimensions ........... A-1 Addressing..........4-2 Hardware keying ........2-14 Initialization ........PR22-1 Installation .........PR2-1 Network TU ..........2-12 Certifications ........... 1-12 Nomenclature.........9-1 Cnet ........1-2, 2-8, PR12-1 Removal ..........PR17-1 Communication TU ......... 2-12 Front panel..........5-7 Installation......... PR4-1 Power supply ........2-15 Electronic ID..........2-14 Removal..........
  • Page 225 Index (continued) Glossary ............1-9 Network TU..........2-12 Front panel ..........5-7 Installation ........PR4-1 Power supply ........2-15 Hardware keying ........2-14 Removal ......... PR18-1 Hnet ............2-5 Nomenclature I/O ............2-5 Abbreviated ......... 1-11 Peer-to-peer ...........2-5 Cable ............. 9-2 Controller module ........9-1 Docking station ........
  • Page 226 Index (continued) Reference documents ......1-10 Repair............8-1 Parts ............9-1 Replacement ..........8-1 Peer-to-peer Hnet ....1-5, 2-5, PR9-1 Parts ............9-1 Power system Requesting software keys ......B-8 Modular power system II...... 2-16 Reset............5-11 Status........... 2-17 Status output alarm......2-16 Problem reports ........6-10 Procedure Segment modification......5-15 24 VDC power connection ....
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  • Page 228 For the latest information on ABB-Bailey and Year 2000 Product Compatibility Visit our World Wide Web site at http://www.ebpa.com Our worldwide staff of professionals is ready to meet your needs for process automation. For the location nearest you, please contact the appropriate regional office. Americas Asia/Pacific Germany...

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