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Summary of Contents for Elan PROTECT-PSC Series
- Page 1 Standard Field Bus Gateway for Safety Compact Controller Instruction Manual ELAN Schaltelemente GmbH & Co. KG Instruction Manual PROTECT-PSC Universal-GateWay V 1.0R00 / 07.09...
- Page 2 Instruction Manual may be reproduced or processed, copied or disseminated using electronic systems in any form (photocopy, microfilm or a different procedure), also not for purposes of teaching, without the written consent of ELAN Schaltelemente GmbH & Co. KG. Instruction Manual PROTECT-PSC Universal-GateWay...
- Page 3 Preface Thank you for deciding in favour of our programmable safety controller. This Instruction Manual contains a description of PROTECT-PSC Universal- Gateway with the currently available standard field bus connections. Descriptions, technical correlations, details on external control units, installation and operating information or similar have been provided to the best of our knowl- edge.
- Page 5 Table of Contents Table of Contents 1 Overview 1–1 Preliminary Remarks 1–2 Definition of Terms 1–2 Structure of the Document 1–3 Product Description 1–4 Mode of Operation 1–5 Safety Function 1–5 2 Important Information 2–1 Safety Warnings 2–2 Correct Use 2–5 3 System Description 3–1...
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Page 6: Table Of Contents
Table of Contents List of Figures: Figure 1-1 Page layout of the document............................1–3 Figure 3-1 Basic module structure..............................3–3 Figure 3-2 Front view bus coupler PROFIBUS DP V1 ........................3–5 Figure 3-3 Front view bus coupler DeviceNet..........................3–6 Figure 3-4 Front view bus coupler CANopen...........................3–7 Figure 3-5 Front view bus coupler Modbus RTU ..........................3–8 Figure 3-6... - Page 7 Overview Overview This chapter describes the structure of the Instruction Manual, and describes in brief the basic mode of operation and the structure of the PROTECT-PSC Univer- sal-Gateway. Preliminary Remarks 1–2 Definition of Terms 1–2 Structure of the Document 1–3 1.3.1 Page Layout 1–3...
- Page 8 Overview Preliminary Remarks We have prepared this document with due care to the best of our knowledge and belief. Despite careful checking, the possibility of it containing one or two errors cannot be ruled out, however. Before reading this Instruction Manual thoroughly, please read through Chapter 2 carefully.
- Page 9 Overview Structure of the Document This Manual is subdivided into 7 chapters. There is an additional Table of Con- tents preceding every chapter in which the individual sections are shown sepa- rately. 1.3.1 Page Layout All pages have the same layout in principle. Headline The number and the name of the respective chapter are located top-right and top- left respectively.
- Page 10 Overview 1.3.2 Explanation of symbols Safety warnings Text passages with a STOP symbol contain important warnings which must be heeded under all circumstances. Failure to heed these warnings may place the controller in a state which no longer provides adequate protection for man and/or machine.
- Page 11 Overview Mode of Operation 1.5.1 Hardware The PROTECT-PSC Universal-Gateway has two interfaces. The first creates the connection to the safety compact controller PROTECT-PSC and the second is the standard field bus adapter (see further below). Adjustments are made using DIP switches which are accessible on the front side. There are also 2 bicolour LEDs which signalise operating status and errors.
- Page 13 Important Information Important Information This chapter contains important warnings and information for the safe and correct use of the PROTECT-PSC Universal-Gateway. Safety Warnings 2–2 2.1.1 Definitions 2–2 2.1.2 Danger through Misuse 2–2 2.1.3 Dangers from Modification and Retrofitting 2–2 2.1.4 Authorised Persons 2–2 2.1.5...
- Page 14 Important Information Safety Warnings Graded safety warnings Safety warnings are marked in this Instruction Manual by a symbol and the key- word CAUTION or WARNING in the margin of the page. The safety warnings are printed in bold type and in a box. 2.1.1 Definitions Safety warnings...
- Page 15 Important Information Only qualified personnel may perform service, maintenance, troubleshooting and error correction work! Operator An operator is a duly instructed person. The operator switches the system on and off. The operator is the actual beneficiary of the safety function. Programmer The programmer is a specially authorised and instructed person.
- Page 16 The contents of the following Instruction Manual are subject to technical modifica- tion which may arise particularly due to constant development of the products from ELAN. ELAN assumes no liability for any printing errors or any other inaccuracies which may be contained in this Instruction Manual unless these are serious faults which ELAN demonstrably already knew about.
- Page 17 Important Information Incorrect use/liability exclusion ELAN shall not be liable for damage caused through incorrect use or application of the products. The exact knowledge of the contents of this Instruction Manual is similarly viewed to be correct use. In particular, the information and safety warnings contained in this Instruction Manual must be heeded.
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Page 19: Dip Switches
System Description System Description This chapter describes the individual components of the PROTECT-PSC Univer- sal-Gateway. Overview 3–2 3.1.1 Product Range 3–2 3.1.2 Module Structure 3–3 Power Supply 3–4 3.2.1 General Description 3–4 3.2.2 Technical Data 3–4 3.2.3 External Power Supply Units 3–4 Connection of a Standard Field Bus Adapter (Bus Coupler) 3–5... -
Page 20: Sn-I/F Communication Cable
System Description Overview 3.1.1 Product Range Component Name Description - PROTECT-PSC-UNI-GATEWAY Article No.: 1209346 PROFIBUS DP V1 - PROTECT-PSC-UNI-GATEWAY Article No.: 1209347 DEVICENET - PROTECT-PSC-UNI-GATEWAY Article No.: 1209350 CANOPEN - PROTECT-PSC-UNI-GATEWAY Article No.: 1209349 MODBUS RTU - PROTECT-PSC-UNI-GATEWAY Article No.: on request Gateway MODBUS TCP - PROTECT-PSC-UNI-GATEWAY... - Page 21 System Description 3.1.2 Module Structure The module has a plastic housing made of PPE. It has an installed width of 45mm. There is a slot on the back for mechanical fixing. The front area is subdivided into a display area, a connection area and an operating area. 80mm 45mm Connection area:...
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Page 22: Table 3-2 Technical Data Of The Gateway Module
System Description Power Supply 3.2.1 General Description The supply voltage for the PROTECT-PSC Universal-Gateway is 24 volt DC. 3.2.2 Technical Data Position Description Name PROTECT-PSC Universal-Gateway Supply voltage 24 Volt DC +20 % -15% Power consumption 0.5 A Wattage max. 12 W Fusing external slow glow fuse 0.5A Dimensions / weight... - Page 23 System Description Connection of a Standard Field Bus Adapter (Bus Coupler) The standard field bus adapter (bus coupler) provides the physical connection to the respective standard field buses. The connection is made typically via a net- work-specific plug and cable. 3.3.1 PROFIBUS DP V1 Instruction Manual PROTECT-PSC Universal-GateWay...
- Page 24 System Description 3.3.2 DeviceNet Instruction Manual PROTECT-PSC Universal-GateWay 3–6 V 1.0R00 / 07.09...
- Page 25 System Description 3.3.3 CANopen Instruction Manual PROTECT-PSC Universal-GateWay 3–7 V 1.0R00 / 07.09...
- Page 26 System Description 3.3.4 Modbus RTU Instruction Manual PROTECT-PSC Universal-GateWay 3–8 V 1.0R00 / 07.09...
- Page 27 System Description 3.3.5 Modbus TCP Instruction Manual PROTECT-PSC Universal-GateWay 3–9 V 1.0R00 / 07.09...
- Page 28 System Description 3.3.6 PROFINET IO Instruction Manual PROTECT-PSC Universal-GateWay 3–10 V 1.0R00 / 07.09...
- Page 29 System Description 3.3.7 EtherNet / IP Instruction Manual PROTECT-PSC Universal-GateWay 3–11 V 1.0R00 / 07.09...
- Page 30 System Description 3.3.8 EtherCAT Instruction Manual PROTECT-PSC Universal-GateWay 3–12 V 1.0R00 / 07.09...
- Page 31 System Description 3.3.9 CC-Link Instruction Manual PROTECT-PSC Universal-GateWay 3–13 V 1.0R00 / 07.09...
- Page 32 System Description Connection of Power Supply +24 Volt power supply GND earth supply Functional earth Connection SN-I/F (PROTECT-PSC) N.A. (SD-Bus) Functional earth; shielding On Protect PSC – A (SN-I/F) On Protect PSC – B (SN-I/F) Instruction Manual PROTECT-PSC Universal-GateWay 3–14 V 1.0R00 / 07.09...
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Page 33: Table 3-3 States Of The Status Leds
System Description Displays / Display Area Displays are provided via LEDs. These are located in the areas marked red in FFigure 3-13. Bus coupler LEDs The 2 or 3 LEDs on the bus coupler show the status of the standard field bus connection. Details on the different standard field buses are provided in chapter 3.3. -
Page 34: Dip Switch (8)
System Description Operating Elements / Operating Area 3.7.1 DIP Switches The DIP switch strip is located on the bottom right of the de- vice. If the top switch (8) is in the ON position, the DIP switches (1-7) are used for address setting. If the top (8) switch is in the OFF position, the DIP switches (1-7) are used for bus setting. -
Page 35: Table 3-6 Dip Switches (1-2) - Number Of I/Os To Be Transferred
System Description If the DIP switch (8) is in the OFF position the DIP switches 1-2 are used for the number of transferred I/Os. Switch combination Meaning DIP switches 2..1 8 bytes 4 words (16bit) 64 bit 16 bytes 8 words (16bit) 128 bit 32 bytes 16 words (16bit) -
Page 36: Table 3-8 Dip Switches (3-7) - Transmission Parameters
System Description Furthermore the DIP switches 3-7 are used to set the transmission parameters if the DIP switch (8) is in the OFF position. DIP switch 7..3 125k 2400, 8E1 156k 0 0 0 0 0 250k 2400, 8O1 625k 0 0 0 0 1 500k 2400, 8N2... - Page 37 Installation / Project Planning Installation / Project Planning This chapter contains the description of the assembly and wiring of the PROTECT- PSC Universal-Gateway. Assembly 4–2 4.1.1 Ambient Conditions 4–2 4.1.2 Assembly of the Safety Compact Controller PROTECT-PSC 4–2 4.1.3 Assembly / Dismantling of the Gateway 4–4 Wiring 4–6...
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Page 38: Table 4-1 Admissible Ambient Conditions
Installation / Project Planning Assembly 4.1.1 Ambient Conditions Fehler! Verweisquelle konnte nicht gefunden werden. / Fehler! Textmarke nicht definiert. following ambient conditions must be observed for the perfect operation of the PROTECT-PSC Universal-Gateway. Complete information is contained in chapter 6.1.1. Position Description Temperature range... - Page 39 Installation / Project Planning Instruction Manual PROTECT-PSC Universal-GateWay 4–3 V 1.0R00 / 07.09...
- Page 40 Installation / Project Planning Installation Site Select an installation site that is located as far away as possible from the power level and other interfering radiation and heat sources of the switch cabinet. 4.1.3 Assembly / Dismantling of the Gateway Assembly / dismantling work may only be performed in a de-energised state.
- Page 41 Installation / Project Planning 4. Check that the module is fitted correctly and push back the interlocks. 5. After assembly of all modules the system must be secured on both sides us- ing fixing clamps or comparable measures. Dismantling Pull out the two interlocks before removing the module. Then carefullly pull the module from the side guide grooves to the front.
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Page 42: Connector Strips Used For The Modules
Installation / Project Planning Wiring 4.2.1 General Information on Wiring This chapter contains important information on wiring of the PROTECT-PSC Uni- versal-Gateway which must be followed for safe and trouble-free operation. The electrical equipment must be wired in agreement with IEC 60439-1, 7.8.3. The maximum admissible suspended length of the cables is 30cm. - Page 43 Installation / Project Planning 4.2.3 Connection to PROTECT PSC General The communication line (SN-I/F) for the gateway must satisfy the following re- quirements: • Cross-section minimum 0.25 mm² • Stranded in pairs (>3 transpositions per metre) • Shield of copper wire with at least 80% coverage •...
- Page 44 Installation / Project Planning Instruction Manual PROTECT-PSC Universal-GateWay 4–8 V 1.0R00 / 07.09...
- Page 45 Programming / Parameter Assignment Programming / Parameter Assignment This chapter contains the description of the memory mapping and of the configura- tion of the PROTECT-PSC Universal-Gateway in the target system. Overview Memory Mapping in the PROTECT-PSC Memory Mapping in External Systems Configuration of the PROTECT-PSC Universal-Gateway in the Target System5-4 5.4.1 PROFIBUS DP V1...
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Page 46: Table
Programming / Parameter Assignment Overview PROTECT-PSCsw will provide assistance in the programming of the non safety- oriented data exchange via a standard field bus with other control and operating units. Irrespective of the realisation of data exchange in the user program, the standard field bus parameters described in chapter 3.7.2 must be set corresponding to the bus coupler module used. - Page 47 Programming / Parameter Assignment Depending on the standard field bus used, the following aspects must be observed for functioning communication and correct mapping: • Node address A clear node ID must be assigned to every participant (Slave). A network scan is frequently helpful if this help is offered by the target sys- tem that presents the participants who may be reached graphically or in text form.
- Page 48 Programming / Parameter Assignment The following points must be heeded for Ethernet-based systems exclu- sively: • MAC address The MAC address (Media-Access-Control address) is the hardware ad- dress of every individual network adaptor which serves the clear identifica- tion of the device (slaves) in a network. It is usually only read out and can frequently not be edited or only edited with special aids.
- Page 49 Programming / Parameter Assignment 5.4.2 DeviceNet Configuration description: _2 DeviceNet\DeviceNet_RSNetWorx_1_03.pdf Sub-directory configuration files: _2 DeviceNet\324-8066-DeviceNet_RSNetworx_1_03 5.4.3 CANopen Configuration description: _3 CANopen\CANOpen_slave_Twidosof_1.01.pdf Sub-directory configuration files: _3 CANopen\334-5947-CANOpen_slave_Twidosof_1.01 5.4.4 Modbus RTU Configuration description: _4 ModbusRTU\ModbusRTU_slave_Unity_1.03.pdf Sub-directory configuration files: _4 ModbusRTU\335-5635-ModbusRTU_slave_Unity_1.03 5.4.5 Modbus TCP Configuration description: _5 ModbusTCP\ModbusTCP_UnityProL_1_03.pdf Sub-directory configuration files:...
- Page 50 Programming / Parameter Assignment 5.4.9 CC-Link Configuration description: _9 CC-Link\AppNote CCLink configuration_1_02.pdf Sub-directory configuration files: _9 CC-Link\342-5250-CCLink_GX_1_02 _9 CC-Link\342-2959-HMS-ABCC-CCL.CSP example Instruction Manual PROTECT-PSC Universal-GateWay V 1.0R00 / 07.09...
- Page 51 Annex Annex Technical Data 6.1.1 General Data 6.1.2 Electromagnetic Compatibility Considered Standards Literature References Bedienungsanleitung PROTECT-PSC Universal-GateWay V 1.0R00 / 07.09...
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Page 52: Table
Annex Technical Data 6.1.1 General Data Position Description Supply voltage 24V DC +20% -15% Power input max. 0.5 A Wattage max. 12W Ambient temperature 0 – 55°C Air humidity 30 – 85%RH (non-condensing) Air pressure 86 kPa to 106 kPa Ambient atmosphere No aggressive gases permitted Degree of pollution... -
Page 53: Table
Annex Considered Standards Standard Name Functional Safety of Safety-Related Electrical, Elec- DIN EN 61508; 1-7 tronic/Programmable Electronic Systems Safety of Machines – Safety-Related Parts of Control Systems – DIN EN 954-1:1997-03 Part 1: General Design Principles; German version EN954- 1:1996 Safety of Machines –... - Page 55 Fehler! Verweis- Fehler! Verweisquelle konnte nicht gefunden werden. Bedienungsanleitung PROTECT-PSC Universal-GateWay V 1.0R00 / 07.09...
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