Table of Contents
Advertisement
Quick Links
Truck Mounted Equipment
Operation & Maintenance Manual
Doosan purchased Bobcat Company from Ingersoll-Rand Company in
2007. Any reference to Ingersoll-Rand Company or use of trademarks,
service marks, logos, or other proprietary identifying marks belonging
to Ingersoll-Rand Company in this manual is historical or nominative
in nature, and is not meant to suggest a current affiliation between
Ingersoll-Rand Company and Doosan Company or the products of
either.
This manual contains important safety information.
Do not destroy this manual.
This manual must be available to the personnel who operate and maintain this machine.
Doosan Infracore Portable Power
P.O. Box 868 - 501 Sanford Ave
Mocksville, N.C. 27028
www.doosanportablepower.com
Book: 23221138 (5/08) Rev B
Revised (10-12)
Compressor Models
VHP40RMD - Diesel Driven
VHP40RMG - Gasoline Driven
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for Doosan Ingersoll Rand VHP40RMD
Summary of Contents for Doosan Ingersoll Rand VHP40RMD
- Page 1 Ingersoll-Rand Company in this manual is historical or nominative in nature, and is not meant to suggest a current affiliation between Ingersoll-Rand Company and Doosan Company or the products of either. This manual contains important safety information.
-
Page 3: Table Of Contents
TABLE OF CONTENTS Operation & Maintenance Manual TITLE PAGE SAFETY ............. . 5 Safety Precautions . - Page 4 TABLE OF CONTENTS Operation & Maintenance Manual TITLE PAGE TROUBLE SHOOTING........... 45 Introduction .
-
Page 5: Safety
Safety 23221138 (5/08) Rev B... -
Page 6: Safety Precautions
Operation & Maintenance Manual Safety Safety Safety Precautions General Information Ensure that the operator reads and understands the decals and consults the manuals before maintenance or operation. Ensure that the Operation and Maintenance manual, and the manual holder if equipped, are not removed permanently from the machine. - Page 7 Safety Operation & Maintenance Manual Never operate the driver engine of this machine inside a building without adequate ventilation. Avoid breathing exhaust fumes when working on or near the machine. Do not alter or modify this machine. A battery contains sulfuric acid and can give off gases which are corrosive and potentially explosive.
-
Page 8: Safety Labels
Operation & Maintenance Manual Safety Safety Labels Look for these signs on machines shipped to international markets outside North America, which point out potential hazards to the safety of you and others. Read and understand thoroughly. Heed warnings and instructions. If you do not understand, inform your supervisor. - Page 9 Safety Operation & Maintenance Manual Read the Operation and Maintenance manual before operation or maintenance of this machine is undertaken. WARNING - Maintain correct tire pressure (Refer to the GENERAL INFORMATION section of this manual. WARNING - Consult the operation IP54 and maintenance manual before 1.6m.
- Page 10 Operation & Maintenance Manual Safety Oil Drain WARNING - Do not undertake any maintenance on this machine until the electrical supply is disconnected and the air Do not exceed the speed limit. pressureis totally relieved. Read the Operation and Maintenancemanual 0°...
- Page 11 Safety Operation & Maintenance Manual Look for these signs on machines shipped to international markets outside North America, which point out potential hazards to the safety of you and others. Read and understand thoroughly. Heed warnings and instructions. If you do not understand, inform your supervisor.
- Page 12 Operation & Maintenance Manual Safety DANGER WARNING Trapped air pressure. Can cause serious injury or death Close service valve and Discahrged air can contain carbon operate tool to vent monoxide or other contaminants. trapped air before Will cause serious injury or death. performing any service Do not breathe this air.
- Page 13 Safety Operation & Maintenance Manual km/h WARNING WARNING Improper operation of this equipment. Collapsing jackstand. Can cause serious injury or death. Can cause serious injury. Read Operator's Manual supplied with Insert locking pin completely. this machine before operation or servicing. Modification or alternation of this machine.
- Page 14 Operation & Maintenance Manual Safety CAUTION NOTICE DO NOT USE ETHER. COOLANT FILL INSTRUCTIONS ENGINE DAMAGE WILL OCCUR. Adding: Do NOT remove radiator cap. Top offat overflow This engine is equipped with an reservoir. Use same anti-freeze mixture as in electric heater starting aid.
-
Page 15: Installation
Installation 23221138 (5/08) Rev B... -
Page 16: System Description - General
Operation & Maintenance Manual Installation Installation System Description - General The VHP40RMD and VHP40RMG units are semi-packaged, or (optionally) totally self- contained utility mount, reciprocating type, engine driven, air cooled air compressors. Each unit is designed to operate at ambient temperatures from -10° F to 125° F (-23.3° C to 51.7° C). Each model includes a 2-stage, 4-cylinder reciprocating air compressor, either a diesel or gasoline driven engine with attached radiator and fan, compressor and engine air inlet systems, a compressor lubricating oil system, a compressor discharge system, belt drive... -
Page 17: Mounting Unit
Installation Operation & Maintenance Manual Mounting Unit Satisfactory installation depends upon the ability of the installer. Refer to the appropriate foundation plan for the dimensions of the compressor package. Choose a clean, relatively cool location for the compressor package, and provide ample space around the unit for general accessibility and to ensure effective heat dissipation. -
Page 18: Compressor Discharge Piping
Receiver Tank Installation In addition to the unit mounted Receiver/Fuel Tank Module, Doosan Portable Power offers two different size receiver tank options for the reciprocating compressor modules. These tanks are intended to be remote mounted either under the vehicle or in a service body compartment. - Page 19 Installation Operation & Maintenance Manual Location Fitting Size Hose Size Hose Type Compressor Module to Air Receiver ½" FNPT ½" Parker-Hannifin 213, or Aeroquip FC350, or equivalent Fuel Supply and return hoses 5/16” barb 5/16” Gates 4219G or equivalent Gauge/Switch port to receiver -4 JIC ¼"...
- Page 20 Operation & Maintenance Manual Installation Notes: 1. Components 3, 4 and 5 are interchangeable per application. ITEM PART No. DESCRIPTION 22456222 Tank, Air Receiver 10 gallon 95937637 Elbow, 90° .75 Tube x .75 NPT 35283464 Elbow, 90° .25 NPT x .25 SAE 39588074 Valve, Pressure Relief 95954038...
- Page 21 Installation Operation & Maintenance Manual Notes: 1. Components 2 and 3 are interchangeable per application. 2. Components 4, 5 and 6 are interchangeable per application. ITEM PART No. DESCRIPTION 22473474 Tank, Air Receiver 22 gallon 95937637 Elbow, 90° .75 Tube x .75 NPT 95947149 Plug, .75 NPT 35283464...
-
Page 22: Wiring
Operation & Maintenance Manual Installation Wiring Both the VHP40RMD and VHP40RMG are electrically self-contained, and no interface wiring to a vehicle onto which it may be mounted is necessary. The exception to this occurs if the user wished to connect the compressor to the 12VDC battery of the vehicle. If this is done, the compressor battery, battery cables, and battery heat shield should be removed. -
Page 23: General Data
General Data 23221138 (5/08) Rev B... -
Page 24: Unit Models
Operation & Maintenance Manual General Data General Data Unit Models VHP40RMG VHP40RMD Unit Model Rated Delivery cfm (litres/sec) ........40(19) ........40 (19) Rated Pressure psi (kPa) .......... 175(1207) ........ 175 (1207) Engine Types and Ratings Kubota Kubota Model ................. D722 ......... WG572 Displacement ............ - Page 25 General Data Operation & Maintenance Manual Service Parts: Air Cleaner Element - engine ..................36890135 Air Cleaner Element - (2 required) - air pump..............32970979 Compressor Oil - IR All Season Select................32498560 (qt) Compressor Oil - IR All Season Select................32319758 (gal) Battery, 12 V (BCI Group Size UI, 400 CCA)..............
- Page 26 Operation & Maintenance Manual General Data 23221138 (5/08) Rev B...
-
Page 27: Operating Instructions
Operating Instructions 23221138 (5/08) Rev B... -
Page 28: Set-Up
Operation & Maintenance Manual Operating Instructions Operating Instructions Set-Up Place the unit in an open, well-ventilated area. Position as level as possible. The design of these units permits a 15 degree sidewise limit on out-of-level operation in any direction. Before Starting CAUTION Do not connect the air discharge on this unit into a common header with any other unit of any description, or any other source of compressed air,... - Page 29 Operating Instructions Operation & Maintenance Manual WARNING Do NOT operate machine with guards removed. CAUTION Do not operate machine with safety shutdown switch bypassed. Before Starting • Check battery for proper connections and condition. • Check engine coolant level. WARNING Do not remove pressure cap from a HOT radiator.
-
Page 30: Starting/Operating
Operation & Maintenance Manual Operating Instructions Starting/Operating NOTICE Exercise extreme caution when using a booster battery to start. To jump start: Connect the ends of one booster cable to the positive (+) terminals of each battery. Then connect one end of the other cable to the negative (-) terminal of the booster battery and the other end to the engine block. - Page 31 Operating Instructions Operation & Maintenance Manual Gasoline Unit • IF the receiver is pressurized OR the engine is cold, activate the hand unloader valve accessible through the hand hole in the side panel under the radiator. The aluminum toggle should be flipped so as to pull the valve rod outward. •...
-
Page 32: Unloader Pressure Adjustment
Unloader Pressure Adjustment • The pressure regulation is accomplished by adjustment available on the unloader valve. The factory setting is 175 psig, but the end user if desired can lower this. • At the set pressure, the unloader opens to divert flow from the air pump overboard. At the same time, pressure to the engine throttle control air cylinder is provided to bring the engine to idle speed. - Page 33 Operating Instructions Operation & Maintenance Manual Operating Instruments 1. Compressed Discharge Pressure Gauge - indicates pressure in receiver tank, psig (kPa). 2. Hour Meter - indicates cumulative compressor operating time. 3. Bypass Switch - Push to bypass engine oil pressure switch during starting. Also for system reset following a engine automatic fault shutdown.
-
Page 34: Speed Regulation
Operation & Maintenance Manual Operating Instructions Speed Regulation Speed Regulation Adjustment Instructions: The engine idle and full speed setting are set and sealed at the factory, and should not be adjusted. Serious injury may result if the full speed is increased. Removal of the seals without authorization could affect the warranty. -
Page 35: Maintenance/Lubrication
Maintenance/Lubrication 23221138 (5/08) Rev B... -
Page 36: General
Operation & Maintenance Manual Maintenance/Lubrication Maintenance/Lubrication CAUTION Any unauthorized modification or failure to maintain this equipment may make it unsafe and out of factory warranty. WARNING If performing more than visual inspections, disconnect driver engine battery cables. Use extreme care to avoid contacting hot surfaces (heat exchanger and piping, air receiver and air discharge piping). -
Page 37: Oil Consumption
Maintenance/Lubrication Operation & Maintenance Manual Oil Consumption It is normal for compressor pumps to consume some oil. A rule of thumb for compressors in this horsepower class is consumption of approximately one fl.oz. oil per 5 hours of operation. The difference between the low oil level (mid-sight glass) and full (oil at top of sight glass) is about 16 fl.oz. - Page 38 Operation & Maintenance Manual Maintenance/Lubrication See the petroleum lubricant viscosity table below. The table is intended as a general guide only. Heavy-duty operating conditions require heavier oil viscosity. Refer specific operating conditions to your dealer for recommendations. Synthetic oils meeting the specifications are preferred over petroleum-based lubricants. Temperature Around Compressor Viscosity @ 37.8°...
-
Page 39: Air Cleaner
Maintenance/Lubrication Operation & Maintenance Manual Air Cleaner This unit is equipped with an AIR FILTER RESTRICTION INDICATOR on the clean air side of the engine air inlet. This should be checked daily during operation. If the indicator shows (red) with the unit operating at full speed, servicing of the cleaner element is necessary. -
Page 40: Hoses
Operation & Maintenance Manual Maintenance/Lubrication of the machine. Inspect the gauges prior to start-up. During operation observe the gauges for proper functioning. Hoses Each month it is recommended that the air cleaner clamps be checked for tightness. Premature wear of the compressor is ASSURED whenever dust-laden air is permitted to enter the compressor intake. -
Page 41: Field Repair Of Texture Paint
Maintenance/Lubrication Operation & Maintenance Manual 3. If the paint has faded or chalked, the use of a commercial grade, non-abrasive car wax may partially restore the color and gloss. Field Repair of Texture Paint 1. The sheet metal should be washed and clean of foreign material and then thoroughly dried. -
Page 42: Maintenance Schedule
Operation & Maintenance Manual Maintenance/Lubrication Maintenance Schedule 3 MOS. 6 MOS. 12 MOS. Daily Weekly Monthly 250 hrs. 500 hrs 2000 hrs. Compressor Oil Level Engine Oil Level Radiator Coolant Level Gauges/Lamps Air Cleaner Service Indicators Fuel Tank (Fill at end of day) Drain Oil Leaks Fuel Leaks... -
Page 43: Belt Checking And Adjustment Procedure
Maintenance/Lubrication Operation & Maintenance Manual Belt Checking and Adjustment Procedure Access for measuring or adjusting belt tension is via removal of the roof panel. Check belt tension occasionally, especially if looseness is suspected. A belt tension measurement device can be used to determine the tension of the belt. To tension the belt, follow these steps: 1. - Page 44 23221138 (5/08) Rev B...
-
Page 45: Trouble Shooting
Trouble Shooting 23221138 (5/08) Rev B... -
Page 46: Introduction
Operation & Maintenance Manual Trouble Shooting Trouble Shooting Introduction Trouble shooting for a portable air compressor is an organized study of a particular problem or series of problems and a planned method of procedure for investigation and correction.The trouble shooting chart that follows includes some of the problems that an operator may encounter during the operation of a portable compressor. -
Page 47: Double Check Before Disassembly
Trouble Shooting Operation & Maintenance Manual C. Double Check Before Disassembly The source of most compressor troubles can be traced not to one component alone, but to the relationship of one component with another. Too often, a compressor can be partially disassembled in search of the cause of a certain trouble and all evidence is destroyed during disassembly. -
Page 48: Trouble Shooting Chart
Operation & Maintenance Manual Trouble Shooting Trouble Shooting Chart Bold Headings depict the COMPLAINT - Subheadings suggest the CAUSE NOTE: Subheadings suggest sequence to follow troubleshooting. Short Air Cleaner Life: Excessive Vibration: Dirty Operating Conditions Defective Fan Inadequate Element Cleaning Airend malfunctioning Defective Service Indicator Belts too loose... - Page 49 Doosan Infracore Portable Power 1293 Glenway Drive Statesville, N.C. 28625 www.doosanportablepower.com ©2008 Doosan Infracore International, Printed in the USA...
Need help?
Do you have a question about the Ingersoll Rand VHP40RMD and is the answer not in the manual?
Questions and answers