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Omnitracs TT210 Replacement Manuallines

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TT210 Solar Panel Replacement
Guidelines
80-J8159-1 Rev. D
September 2015
Copyright © 2014-2015 Omnitracs, LLC.
All rights reserved.
Omnitracs is a trademark of Omnitracs, LLC. All other trademarks are the property of their respective
owners.
Omnitracs endeavors to ensure that the information in this document is correct and fairly stated, but
Omnitracs is not liable for any errors or omissions. Published information may not be up to date, and it is
important to confirm current status with Omnitracs.
This technical data may be subject to U.S. and international export, re-export or transfer (export) laws.
Diversion contrary to U.S. and international law is strictly prohibited.
Omnitracs, LLC
717 N. Harwood Street, Suite 1300
Dallas, TX 75201
U.S.A.

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Summary of Contents for Omnitracs TT210

  • Page 1 Omnitracs endeavors to ensure that the information in this document is correct and fairly stated, but Omnitracs is not liable for any errors or omissions. Published information may not be up to date, and it is important to confirm current status with Omnitracs.
  • Page 2 Revision history Revision Date Description May 2014 Initial release September 2014 Update re-assembly instructions September 2014 Removed "Restricted" verbiage from Copyright page and footers September 2015 Updated copyright dates verbiage for Copyright page and footers 80-J8159-1 Rev. D MAY CONTAIN U.S. AND INTERNATIONAL EXPORT CONTROLLED INFORMATION...

  • Page 3: Table Of Contents

    Contents 1 TT210 Solar Panel Replacement Guide ..............4   1.1 Required Tools: .......................... 5  1.2 Required Materials: ........................5  1.3 Disassemble: Battery and Bottom Cover ................... 7  1.4 Dis-Assemble: Main CCA (Circuit Card Assembly) ............... 11  1.5 Removal and Disposal of Solar Panel Assembly..............13 ...

  • Page 4: Tt210 Solar Panel Replacement Guide

    This document provides general guidelines to successfully remove and replace the solar panel assembly for the Omnitracs Trailer Tracks 210 Unit (TT210). ATTENTION Replacing the solar panel assembly will void the TT210 warranty. CAUTION: Electrostatic Discharge Control (ESD)—Devices are susceptible to damage by electrostatic discharge.

  • Page 5: Required Tools

    Adjustable torque driver  Cleaning wipes  Isopropyl alcohol  Cotton swabs  Gloves  Brush  Putty knife  1.2 Required Materials: Solar Panel Replacement Kit, TT210, 65-J8159-1  80-J8159-1 Rev. D MAY CONTAIN U.S. AND INTERNATIONAL EXPORT CONTROLLED INFORMATION...
  • Page 6 TT210 Solar Panel Replacement Guidelines TT210 Assembly Diagram Screw, Torx, Pan head Window Solar Panel Foam Gasket Plate Shock Absorber Silent Boss Housing Plug Main CCA Foam Connector Gasket Foam Gasket Cover NOTE: Components are removed for clarity in this exploded view.

  • Page 7: Disassemble: Battery And Bottom Cover

    TT210 Solar Panel Replacement Guidelines 1.3 Disassemble: Battery and Bottom Cover NOTE: Before performing any rework operation on the unit, remove the battery pack to avoid danger of an electric short and possible damage to the circuit board. 1. Open the trap access door. Untighten the (5) captive-screws using a screw driver with Phillips tip type.
  • Page 8 TT210 Solar Panel Replacement Guidelines 3. Unplug the battery connector from the unit. 4. Press the connector locking tab as shown in Fig. 3 and simultaneously pull the connector away. Fig. 3. Unplug Battery Connector 5. Place both the trap access door and battery aside to reuse them in a later sequence.
  • Page 9 TT210 Solar Panel Replacement Guidelines 8. Slowly lift the bottom cover from the housing. The pressed gasket is the only thing holding the bottom cover in place at this point. Once detached, set the bottom cover aside. Fig. 5. Detach Bottom Cover from Housing 9.
  • Page 10 TT210 Solar Panel Replacement Guidelines 10. Place the bottom cover down with the side opposite to the screw locations on top. 11. Remove the gasket located along the edge over the raised guide. 12. Remove the one piece gasket without leaving any gasket particles and discard. Save the bottom cover to be reused later.

  • Page 11: Dis-Assemble: Main Cca (Circuit Card Assembly)

    TT210 Solar Panel Replacement Guidelines 1.4 Dis-Assemble: Main CCA (Circuit Card Assembly) 1. Place the housing in front of you. Identify the (6) cables connected to the CCA. Unplug all connectors: a. Lift the coax connector J4 and J5 by firmly pulling up the connector body with your fingers.
  • Page 12 Note that the housing bears the same Serial Number stored in the CCA that is used in the TT210 application software. 3. Use both hands to unseat the CCA from the housing. Note that the CCA is retained in place by two guide pins.

  • Page 13: Removal And Disposal Of Solar Panel Assembly

    TT210 Solar Panel Replacement Guidelines 1.5 Removal and Disposal of Solar Panel Assembly. NOTE: Be careful while handling a broken solar panel. Use leather gloves to avoid injury. 1. Remove (8) screws from solar panel, using a screw driver with torx bit #10. Discard used screws.
  • Page 14 TT210 Solar Panel Replacement Guidelines 3. Carefully discard the window and gasket with the broken glass pieces of the solar panel into a safe container. Push the parts away from the unit over a trash container. The Solar Panel cable goes through the housing and plate hole.

  • Page 15: Solar Panel Assembly Sequence

    TT210 Solar Panel Replacement Guidelines 5. Clean the entire area of the plate with isopropyl alcohol. Fig. 16. Clean Solar Panel Plate This completes the solar panel removal sequence. 1.6 Solar Panel Assembly Sequence For the next assembly sequence, use the Solar Panel Assembly kit, which includes the following...
  • Page 16 TT210 Solar Panel Replacement Guidelines Rivet Kit Non-duraplate  1. Retrieve the Solar Panel Assembly P/N CV90-J8001-P1 as supplied in the replacement kit. Verify the window, glass panel, and cable are intact and clean. 2. Carefully remove the plastic window to inspect the solar panel with the gasket installation for proper fit, shape, and orientation.
  • Page 17 TT210 Solar Panel Replacement Guidelines 5. Ensure the solar panel is seated on the top of the aluminum plate (the bottom side is stamped on the plate). Wires should not be routed over the foam and should stay routed between the solar panel and the plate.
  • Page 18 TT210 Solar Panel Replacement Guidelines Fig. 19. Center Solar Panel Over Plate 10. Position the Window P/N 50-J7681-P1 over the solar panel to complete the solar panel assembly. The window has leaned mounting supports that must match to the housing's shape for a proper fit.

  • Page 19: Assemble Main Cca On Housing

    This completes the solar panel installation sequence. 1.7 Assemble Main CCA on Housing 1. Turn over the TT210 unit making sure the solar panel rests over a soft flat surface. 2. Hold the CCA by the edges as it is subject to ESD or physical damage.
  • Page 20 TT210 Solar Panel Replacement Guidelines Guide pin this corner Guide pin this side Fig. 22. Position the CCA in Place 5. Install (6) CCA screws 552-53058-0010 to secure the CCA to the housing. Use a screw driver with torx bit #10, set torque value to 10 in-lbs., and follow the sequence shown in Fig.
  • Page 21 TT210 Solar Panel Replacement Guidelines Fig. 24. Plug Coax Connectors 8. Connect cables at J9 and J19 on the CCA. The Connector orientation is made with the locking bar on top. Hold the connector by its body and push it in place until locks and stops.
  • Page 22 TT210 Solar Panel Replacement Guidelines 10. Connect the battery cable at J23 on the CCA. Locate the connector lock tab that goes on top. Push the connector in place until the locking tab is secure beyond the connector locking feature.

  • Page 23: Bottom Cover Assembly

    TT210 Solar Panel Replacement Guidelines 1.8 Bottom Cover Assembly 1. Retrieve the bottom cover set aside in a previous sequence. 2. Take new Gasket P/N 50-7672-P1 and place it in its fully dressed form next to the bottom cover so that you can validate the gasket and cover guide match. If the gasket flips out of shape, you can redress it gently and it will regain its original form.
  • Page 24 TT210 Solar Panel Replacement Guidelines 5. Carefully place the bottom cover over the housing opening. Note the cover shape and the position of the outer screw mounting for correct orientation. Fig. 31. Position Bottom Cover in Place 6. Gently but firmly push the bottom cover down evenly so that it seats in place over the housing's gasket guide.

  • Page 25: Battery Cover Assembly

    TT210 Solar Panel Replacement Guidelines Fig. 33. Securing the Bottom Cover to Housing This completes the cover installation sequence. 1.9 Battery Cover Assembly 1. Replace battery pack in unit. Plug the battery connector to the battery cable by approaching both connectors with their locking tabs on top.
  • Page 26 TT210 Solar Panel Replacement Guidelines 4. Route the battery cable to the right side and make sure it is not pulled or jammed under the battery. 5. Slide the battery mating connectors into the retained slot on the housing. This connector is...
  • Page 27 TT210 Solar Panel Replacement Guidelines Fig. 37. Trap Access Door This completes the battery installation sequence. 80-J8159-1 Rev. D MAY CONTAIN U.S. AND INTERNATIONAL EXPORT CONTROLLED INFORMATION...

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