BMPRO BatteryPlus35-II Series Owner's Manual
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Summary of Contents for BMPRO BatteryPlus35-II Series
- Page 1 OWNER’S MANUAL BatteryPlus35-II BatteryPlus35-II-HA BatteryPlus35-II-SI BatteryPlus35-II-SR TEAMBMPRO.COM...
- Page 3 To learn more about the BMPRO range of products, please visit our website teambmpro.com TEAM BMPRO...
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Page 4: Safety Precautions
Designed by BMPRO, one of Australia’s leading power solution experts, the BMPRO range of MANUAL PART 035011 products are proudly Australian-Made in Melbourne, Victoria and represent a high-quality REV 3.0... - Page 5 WARNING Ensure that there is a good ventilation from the battery area. Correct installation is the most critical factor in ensuring the safe use of the BatteryPlus35-II. If every consideration of these instructions has been satisfied, the BatteryPlus35-II will be safe to operate. This product is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instructions concerning the use of the appliance...
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Page 7: Table Of Contents
CONTENTS SAFETY PRECAUTIONS ABOUT THE BATTERYPLUS35-II WHAT’S INCLUDED OPTIONAL ADD-ONS COMPATIBLE BATTERY TYPES DESCRIPTION OF PARTS INSTALLATION INSTRUCTIONS PERSONNEL EARTHING VENTILATION, ORIENTATION AND THERMAL CONSIDERATIONS MOUNTING MAINS CABLE REPLACING BATTERIES USING YOUR BATTERYPLUS35-II INPUT POWER SOURCES BATTERY CHARGING AND MANAGEMENT WITH THE BATTERYPLUS35-II ECO MODE STORAGE MODE USING THE BATTERYPLUS35-II AS A POWER SUPPLY... -
Page 8: About The Batteryplus35-Ii
ABOUT THE BATTERYPLUS35-II BMPRO’s BatteryPlus35-II is a battery management system designed specifically for use in recreational vehicles. The BatteryPlus35-II operates from 100 to 240V AC mains power supply, towing vehicle auxiliary and solar panel to provide 35A of current to simultaneously power caravan loads and charge the caravan battery. -
Page 9: Compatible Battery Types
* By default, the BP35-II-HA is configured to charge lead acid batteries. WARNING The BP35-II-HA is designed for use with Lead Acid and LiFePO4 Lithium batteries only. Do not connect other types of Lithium batteries to the BP35-II-HA. BMPRO Invicta batteries are recommended. -
Page 10: Description Of Parts
DESCRIPTION OF PARTS Figure 1: BatteryPlus35-II. Compatible for all models 1. MAINS CABLE The BatteryPlus35-II is pre-cabled with a permanent mains power supply cord for use with 240V or 110V input power. WARNING Do not replace a damaged power supply cord. If the power cord is damaged, the BatteryPlus35-II must be discarded. - Page 11 Press the Master Reset Button if any part of the system is unresponsive or not operating correctly during or after installation 10. CAN BUS COMMUNITCATION CONNECTOR To connect to and power BMPRO accessories (BC300 + CommLink External Shunt or OdysseyLink) or monitors (RVView or Trek). 11. REMOTE SWITCH TERMINAL BLOCK (RSW) Terminal block for connecting an optional remote switch.
- Page 12 40 A. This may include but not limited to: • BMPRO SwayControl • BMPRO Trailsafe (+) • Heaters • Stereo memory...
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Page 13: Installation Instructions
INSTALLATION INSTRUCTIONS PERSONNEL Installation is to be carried out only by suitably qualified personnel. EARTHING As the BP35-11 is positive sensing for current monitoring, this allows for chassis earthing of both the battery and the negative of DC 12 V appliances. Note: All DC 12 V positive cables must be wired to outputs 1-14 or the 40A battery output connection. -
Page 14: Ventilation, Orientation And Thermal Considerations
VENTILATION, ORIENTATION AND THERMAL CONSIDERATIONS The preferred orientation is with the load connection at the bottom, as shown in figure 2: Recommended mounting holes and located such that there is a minimum of 80 mm free air space from all vented sides of BatteryPlus35-II. This allows for the lowest operating temperature of the internal electronics and the highest reliability of the product. -
Page 15: Mounting
MOUNTING BatteryPlus35-II should be securely mounted to a suitably rigid surface, using four pre-drilled mounting holes. Dimensions are provided in Figure 3: Mounting Diagram. Figure 3: Mounting Diagram MAINS CABLE WARNING If the supply cord is damaged, it must not be replaced and the appliance should be scrapped. -
Page 16: Replacing Batteries
REPLACING BATTERIES WARNING Before using a battery other than that which was installed at the caravan dealership, consult with the battery manufacturer for a detailed description of the installation, uses and maintenance of the battery. Verify that the type and capacity of the battery or batteries used are compatible for use with the BatteryPlus35-II. - Page 17 Disconnecting a Battery from the BatteryPlus35-II Power off all loads connected to the BatteryPlus35-II, the easiest way is with the switch connected to the BatteryPlus35-II’s RSW input Turn off and remove all power sources (auxiliary/mains/solar) to the BatteryPlus35-II Disconnect the battery’s negative (black) terminal from the BatteryPlus35-II Batt- Connection Point Disconnect the battery’s positive (red) terminal from the BatteryPlus35-II Batt+ Connection point...
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Page 18: Using Your Batteryplus35-Ii
USING YOUR BATTERYPLUS35-II INPUT POWER SOURCES The BatteryPlus35-II can charge from auxiliary, mains and solar input sources. When multiple inputs are available to the BatteryPlus35-II, the BatteryPlus35-II uses power as specified in the tables below to provide the current to simultaneously power caravan loads and charge the caravan battery. - Page 19 Auxiliary WARNING To prevent your car battery from discharging when the vehicle’s ignition is off, please ensure the auxiliary is wired so that it is automatically disconnected in this condition The auxiliary input is designed for use with 12V DC power sources. The voltage of the DC power source connected to the auxiliary input must not exceed 14.8V.
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Page 20: Battery Charging And Management With The Batteryplus35-Ii
BATTERY CHARGING AND MANAGEMENT WITH THE BATTERYPLUS35-II WARNING Do not attempt to charge non-rechargeable batteries. Charging a non- rechargeable battery may result in the battery catching fire or possible explosion. The BatteryPlus35-II can deliver up to 35A to simultaneously power loads and charge the caravan battery, with a maximum charging current of 20A for the BP35-II-SI and BP35-II-SR and 30A for the BP35-II-HA with the difference being reserved to supply 12 V loads. -
Page 21: Eco Mode
Battery Health Preservation The BatteryPlus35-II preserves battery health by preventing the battery from excessive discharge. The BatteryPlus35-II will start a two-stage shutdown or Low Voltage Disconnect (LVD), powering down the BatteryPlus35-II outputs. This is to conserve remaining battery capacity until the battery can be charged. LVD MODE LEAD ACID LIFEPO4 (HA ONLY) -
Page 22: Using The Batteryplus35-Ii As A Power Supply (Batteryless Operation)
Heavily Discharged Batteries (Lead Acid) The BatteryPlus35-II is will not charge heavily discharged lead acid batteries. In normal use, and with the BatteryPlus35-II battery health preservation, batteries should never become heavily discharged. If your battery is heavily discharged, disconnect if from the BatteryPlus35-II and charge with a stand-alone charger. -
Page 23: Servicing, Maintenance And Storage
BatteryPlys35-II yourself; this will void your warranty. If your BatteryPlus35-II requires servicing other than what is stated in this Owner’s Manual, please consult your BMPRO dealer MAINTENANCE Use a dry or moist cotton cloth to lightly remove dust or dirt from the BatteryPlus35- II. -
Page 24: Faqs And Troubleshooting
Contact our customer service team online at https://teambmpro.com/technical- support/ or give us a call on (03) 9763 0962. BATTERY I’ve fitted a battery to the BatteryPlus35-II, but it’s not detected by my BMPRO battery monitor? Check the following: Battery connections are tight and not loose or corroded. -
Page 25: Solar
None of my loads appear to be powered and the screen on my battery monitor has turned off? All loads, including any battery monitor in use with the BatteryPlus35-II will power down if the BatteryPlus35-II was put into Storage Mode. The BatteryPlus35-II will be put into Storage Mode if: The user activated the switch connected to the BatteryPlus35-II RSW input. -
Page 26: Appendices
APPENDICES BATTERYPLUS35-II OPERATIONAL STATUS INDICATOR Table 6 displays the operational status of the BatteryPlus35-II, as shown by the coloured flash of the LED Status Indicator on the BatteryPlus35-II. LED FLASH KEY AC Charging Solid Colour Low Battery Voltage Flash Colour LED Off SI Solar Charging SR &... -
Page 27: Battery Charging Management Algorithm
BATTERY CHARGING MANAGEMENT ALGORITHM The following describes the Battery Charging Management Algorithm used by the BatteryPlus35-II when charging the caravan battery from a mains power source and by the BatteryPlus35-II-HA and BatteryPlus35-II-SR with solar charging. The BatteryPlus35-II will operate as described when the caravan loads are connected directly to the BatteryPlus35-II and not the caravan battery. - Page 28 VOLTAGE LIMIT (V) CURRENT LIMIT (A) CHARGE MODE LEAD ACID LIFEPO4 Soft Start 12.3 12.3 Bulk 14.4 14.6 Absorption 14.4 14.6 Float 13.6 13.6 Table 8: Battery charging management algorithm voltages and currents The BatteryPlus35-II intelligently controlled charging algorithm, automatically sets charging parameters so that the caravan battery will maintain the best state of health.
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Page 29: Specifications
SPECIFICATIONS BP35-SI BP35-SR BP35-HA Input Voltage Range 110-240V AC ± 10%, 50-60Hz Input Surge < 40A (cold start) Output Current 35A (Load + Battery Current) Factory Set Voltage 13.65V (Float Voltage) Output Ripple Voltage <150mV Battery Current Limit max. 20A max. -
Page 30: Warranty Terms And Conditions
WARRANTY TERMS AND CONDITIONS Registering your BMPRO product is an important step to ensure that you receive all the benefits you are entitled to. Please visit teambmpro.com to complete the online registration form for your new product today. 1. BMPRO goods come with guarantees that cannot be excluded under Australian Consumer Law. - Page 32 BMPRO TEAM +61 3 9763 0962 sales@teambmpro.com BMPRO 19 Henderson Rd, Knoxfield VIC 3180 Australia .COM teambmpro.com...
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