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Part# 1002759-09
3/5/2012
Starts with S/N 60340
This manual contains important information concerning the
installation and operation of the gun washers listed above.
Read manual thoroughly and keep for future reference
INSTRUCTIONS
Herkules Equipment Corporation
2760 Ridgeway Court
Walled Lake, MI 48390-1662 USA
248-960-7100
800-444-4351
Fax 248 960-7109
Patents USA 7070167 4793369, 4960142, 5174317, 5193561, 5485860 Canada 1299468 & Patents Pending
website: www.herkules.us
Made in the USA
e-mail: info@herkules.us
Page 1 of 18

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Summary of Contents for HERKULES G202

  • Page 1 Starts with S/N 60340 This manual contains important information concerning the installation and operation of the gun washers listed above. Read manual thoroughly and keep for future reference INSTRUCTIONS Herkules Equipment Corporation 2760 Ridgeway Court Walled Lake, MI 48390-1662 USA 248-960-7100 800-444-4351 Fax 248 960-7109 Patents USA 7070167 4793369, 4960142, 5174317, 5193561, 5485860 Canada 1299468 &...
  • Page 2: Table Of Contents

    Serial Number PATENT NUMBERS Model Number This product has patent protection under one or more of the following patent numbers: 7070167, 5485860, 5193561, 5174317 Purchase Date 4960142, 4793369, 1299468 and Patents Pending website: www.herkules.us 1002742 Distributor Page 2 of 18...
  • Page 3: Warnings

    WARNING EQUIPMENT MISUSE HAZARD Equipment misuse can cause the equipment to rupture, malfunction, or start unexpectedly and result in serious injury. • This equipment is for professional use only. • Read all instruction manuals, tags, and labels before operating the equipment. •...
  • Page 4 WARNING FIRE AND EXPLOSION HAZARD Improper grounding, poor air ventilation, open flames, or sparks can cause a hazardous condition and result in fire or explosion and serious injury. • Ground the equipment. See Installation for grounding procedure. • Provide fresh air ventilation to avoid the build up of flammable fumes from the cleaning solution. •...
  • Page 5: Assembly Instructions

    Assembly Connecting lid rod and actuator linkage STEP 1 Attach the lid rod to the lid bracket using the 1/4" clevis pin and circular cotter pin supplied (see fig.1). NOTE: The lid rod installs to the back side of the lid bracket. Lid bracket Clevis pin Lid screw...
  • Page 6: Model Information

    Model Description Weight Dimensions in./(mm) lbs/(kg) Two gun, two cup paint gun washer equipped with 46.25 22.6 21.25 G202 diaphragm pump, filter-regulator, timer, manual brush (31) (1175) (574) (635) (635) clean for solvent or water based paints. Installation Installing the Gun Washer Place gun washer on a level surface in a properly ventilated paint mixing room or paint booth.
  • Page 7: Operation

    Operation Filling the Gun Washer with Fluid Placing Equipment in the Gun Washer Close ball valve located on the bottom of the tank. To clean guns not mentioned here, use the long or short stem supports as needed (see fig.3). For questions or Pour five gallons (18.9 liters) of high quality adapter kits contact your paint gun washer distributor.
  • Page 8: Preventive Maintenance

    Operation Operating the Gun Washer Operating the Manual Brush Make sure all wire trigger locks and other accessories Make sure timer is turned off. are inside the gun washer tub. Prop open the lid with the Lid Prop and place equipment If washing only one set of equipment, place empty cans over to be cleaned inside the gun washer.
  • Page 9: Troubleshooting

    Troubleshooting Problem Possible Solution Gun washer will not turn on. Make sure the air line is properly connected with at least 75 psi. Air pressure is regulated at 75 psi. Make sure lid is fully closed. Make sure the lid rod actuator is making full contact with the limit valve on the right rear leg.
  • Page 10: Drawings With Part Lists

    G202 Parts Layout Page 10 of 18...
  • Page 11 Washer 1-1/2 x 1 - Nylon 1 EA. Note: For parts shown but not identified refer to assembly layouts on pages 12-18 Note: Parts are shown for reference purposes only and are not necessarily part of a Herkules assembly. Page 11 of 18...
  • Page 12 54P1 Full jet Nozzle - White 12 EA. 64PE Manifold Hose 7 IN. Nipple 4-1/2" - Brass 2 EA. Note: Parts are shown for reference purposes only and are not necessarily part of a Herkules assembly. Page 12 of 18...
  • Page 13 G202 Stand Assembly Layout See Page 15-16 For Leg Assembly Page 13 of 18...
  • Page 14 Nut Acorn 1/4-20 Nickel 4 EA. Note: Parts are shown for reference purposes only and are not necessarily part of a Herkules assembly. For Leg Assembly with Regulator, see page 15-16 for Layout For Leg Assembly with Timer, see page 15-16 for Layout...
  • Page 15 G202 Pump and Legs Layout Page 15 of 18...
  • Page 16 Timer Screw #4 x 5/8 2 EA. T17M Filter / Regulator 1 EA. 5/32 Hose Fitting 90° Swivel 2 EA. Note: Parts are shown for reference purposes only and are not necessarily part of a Herkules assembly. Page 16 of 18...
  • Page 17 G202 Valve Layout Page 17 of 18...
  • Page 18 Hex Bolt 1/4-20 x 3/4 2 EA. 16 C26 Brush Valve 1 EA. 17 M1C Limit Valve 1 EA. Note: Parts are shown for reference purposes only and are not necessarily part of a Herkules assembly. Page 18 of 18...