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EMC-PARTNER MIG-OS-OS1 User Manual

Damped oscillatory wave tester
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User Manual "Damped Oscillatory Wave Tester "
Waveforms: damped oscillatory 100 kHz, 1MHz, surge 1.2/50, 8/20 µs, 1.2/50 µs 0.5 J
Title:
Date:
General Manager:
Service Manager:
Revised:
23.04.2012
MIG-OS-OS1
Waveforms: damped oscillatory 100 kHz, 1MHz
MIG0603OSI
MIG-OS-OS1 4UH and MIG0603OSI 8 UH
1 MHz, 100 kHz, SURGE 1.2/50, 8/20 µs, 1.2/50 µs 0.5J
MIG - Modular Impulse Generator
E-MIG-OS-OS1-MIG0603OSI-E-Manual
MIG - Modular Impulse Generator
16.05.99
M. Lutz
R. Henz
18. December 2010
1/112

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  • Page 1 User Manual "Damped Oscillatory Wave Tester " MIG-OS-OS1 Waveforms: damped oscillatory 100 kHz, 1MHz MIG0603OSI Waveforms: damped oscillatory 100 kHz, 1MHz, surge 1.2/50, 8/20 µs, 1.2/50 µs 0.5 J MIG-OS-OS1 4UH and MIG0603OSI 8 UH Title: MIG - Modular Impulse Generator Date: 16.05.99 General Manager: M.
  • Page 2 MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator ATTENTION This user manual provides information necessary for operation of the test equipment. Throughout the users manual, standard references are used as an aid to understanding only. The relevant standard(s) must be obtained and used in conjunction with this users manual Declaration of Conformity See sheets attached at the end of this user manual:...

  • Page 3: Table Of Contents

    MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator Contents: DESCRIPTION The different application of the MIG0603-Oxx 1.1.1 Voltage "Damped Oscillatory Wave Tester 1.1.2 "CWG Combination Wave Generator" Voltage tests with 1.2/50 µs 0.5 J and 500 Ω 1.1.3 Combined MIG testers, Special MIG testers 1.2.1 Overview about the "Damped Oscillatory Testers MIG generator range...
  • Page 4 MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator CONTROL PANEL Front panel of the MIG0603-Oxx 4.1.1 Control part Rear Panel of the MIG0603-Oxx PREPARATION FOR OPERATION Attention, Refer to Manual Operators and Service Personnel Checks before operation 5.3.1 Optical verification of the MIG0603-Oxx 5.3.2 Power source check 5.3.3 Connecting the MIG0603OMX to the power line...
  • Page 5 MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator Service; Repairs Spare parts list Service department of EMC PARTNER AG PUTTING OUT OF OPERATION PACKAGING AND TRANSPORT 10.1 Packaging 10.2 Transport RECYCLING / DISPOSAL 11.1 Information for dismantling 11.2 Parts which can be recycled 11.3 Parts which can not be recycled ACCESSORIES 12.1...
  • Page 6 MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator APPENDIX AND CORRECTION 14.1 Appendix 14.1.1 Definition of the wave form combination 14.1.2 Definition of the wave form energy ring wave 14.1.3 Definition of the wave form 10/700 µs 14.2 Correction 14.2.1 Declaration of conformity to the EMC directive 89/336/EEC 14.2.2 Declaration of conformity to the LV directive 93/68/EEC 14.2.3...
  • Page 7 MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 7/112...

  • Page 8: Description

    IEC 60255-4, IEC 6055-22-1, IEC 61000-4-18, IEC60834-1, VDE 435 Teil 303, ANSI/IEEE C37.90.1 Voltage at no load Damped oscillatory wave Generator 100% T1 = rise time 75 ns 10 to 90 % T = oscillation period 10 µs for 0,1MHz 1 µs for 1MHz 23.04.2012 E-MIG-OS-OS1-MIG0603OSI-E-Manual 8/112...

  • Page 9: Cwg Combination Wave Generator

    MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 1.1.2 "CWG Combination Wave Generator" Introduction, "Combination wave test" Long wires to sensors or supplies are very often connected to the inputs and outputs of industrial electronic equipment. The most frequent damages are overvoltages, caused either by switching actions in the equipment itself or by atmospheric discharges such as lightnings.
  • Page 10 MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator In all the equations above: t = time Vp = maximum or peak value of the open-circuit voltage Ip = peak value of the short circuit current Calculated waveform with the equation above: 1,2/50 µs Wave 8/20 µs Wave The circuit diagram of a generator capable to generate the two waveform above is showed below.
  • Page 11 MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator Wave shapes and tolerances Rise time: Rise time: 100% Ts=1,2 µs ± 30% Ts=8 µs ± 20% 100% Half value time: Half value time: Tr = 50 µs ± 20% Tr = 20 µs ± 20% Over swing: Under swing: ü...

  • Page 12: Voltage Tests With 1.2/50 Μs 0.5 J And 500 Ω

    MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 1.1.3 Voltage tests with 1.2/50 µs 0.5 J and 500 Ω Impulse withstand test 1.2/50 µs The classic insulation withstand test is carried out with a 1.2/50 µs waveform. This waveform must remain within tolerances, when applied to device under test. As long as the devices under test are resistive, capacitive or inductive the 1.2/50µs wave shape can be kept within the tolerances.

  • Page 13: Combined Mig Testers, Special Mig Testers

    1.2.1.1 MIG Voltage Oscillatory Wave Testers Pos. Product No. Type Short Description Delivery MIG1A103C MIG-OS-OS1 IEC 255-4, ANSI C37.90.1 and 22 or IEC 61000-4- 1 month 18 section "damped oscillatory wave" 1MHz and 100kHz up to 3kV MIG1A102C MIG0603OSI 1MHz and 100kHz up to 3kV; CWG 6kV, 3kA, 1 month 1.2/50µs 0.5J up to 6kV, IEC 61000-4-18, 61000-4-5...

  • Page 14: Mig Generator Range

    MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 1.3 MIG generator range With the MIG current generators also other applications are possible like: measurement of earth impedance, impulse impedance of connectors, release of fault current switches, demagnetisation of magnetic metal, etc. 1.3.1 Standard MIG Tester "Insulation, Energy, CWG Insulation Waveform: 1,2/50 µs voltage Application:...

  • Page 15: Mig For X,Y, Capacitor Tests, Cwg

    MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator Dual Surge Tester K12 Waveforms: i = 8/20, 10/700, 10/350 µs Application: Range: 2 x i = 6’000, 120, 240 A SURGE peak current test on Two electrode 1 x i = 10’000, 240, 480 A gaze arrestor Standard: UIT K12 The „MIG0603K12 is a dual output surge current generator for testing protective elements like arresters, or...
  • Page 16 A coupling and de-coupling network is included to superimpose the SURGE on a two wire power supply. Should you have test needs not listed above, contact an EMC PARTNER representative, direct EMC PARTNER AG in Laufen (CH) or visit our Web Site www//emc-partner.com www//emc-partner.ch 16/112...

  • Page 17: Technical Data

    MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 1.4 Technical data 1.4.1 Voltage: 1 MHz, 100 kHz Damped Oscillatory Wave 1.4.1.1 Voltage 1 MHz, 100 kHz IEC 61000-4-18 Waveform at no load: No load = R > 1kΩ Rise time 75ns ± 20% Oscillation frequency 1 MHz ±...
  • Page 18 MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator MIG0603OSI Circuit Parameter 200 Ω Source impedance Umax. / Imax ± 10% MIG0603OSI Control, Measurement Trigger auto or manual synchronisation Protocol Peak values, Polarity, Trigger, Pulse Spacing, Burst Length, Repetition, Random Spikes, Burst Synchro 1.4.1.2 Voltage 1 MHz, ANSI/IEEE C37.901 (1989) Waveform at no load: No load = R >...

  • Page 19: Combination Wave Generator 1,2/50; 8/20 Μs

    MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 1.4.2 Combination Wave Generator 1,2/50; 8/20 µs SURGE part No load = R > 100 Ω Waveform at no load: Rise time 1.2 µs ± 30% Time to half value 50 µs ± 20% Adjustable voltage range 250 V up to 6'300 V Settings 1 V steps...

  • Page 20: Voltage Tester 1,2/50, 0.5 J, 500 Ω

    MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 1.4.3 Voltage tester 1,2/50, 0.5 J, 500 Ω SURGE part No load = R > 100 Ω Waveform at no load: Rise time 1.2 µs ± 30% Time to half value 50 µs ± 20% Adjustable voltage range 250 V up to 6'300 V Automatic range changing 250 v up to 575 V...

  • Page 21: General Information To Mig Control

    MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 1.4.4 General information to MIG control Set-up memory Up to 23 memory places Test sequences the test set-ups can be linked serially Ramps automatic linear variation of one parameter e.g. voltage, frequency etc. Synchronisation on different power ;40;...
  • Page 22 MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 22/112...

  • Page 23: Mechanical Dimensions

    1.5.1 MIGxxxxOSx Tester Type Dimensions [mm] Weight [kg] Versions l x w x h width x depth x height MIG-OS-OS1 450 x 570 x 380 19" Rack 4 UH MIG0603OSI 450 x 570 x 380 19" Rack 8 UH 1.5.2 CDN2000-06-25...

  • Page 24: Accessories, Diemensions

    MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 1.7 Accessories, diemensions 1.7.1 Included articles, dimensions 24/112...

  • Page 25: Standard Accessories

    MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 1.7.2 Standard accessories 25/112...
  • Page 26 MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 26/112...

  • Page 27: Safety

    It is strictly forbidden to operate the MIG0603-Oxx generators in rooms with of gas explosion risk. The high voltage of the MIG0603OMX can generate sparks, which can ignite the gas. People with heart pacemakers should not be in the vicinity of the test set up during operation. 23.04.2012 E-MIG-OS-OS1-MIG0603OSI-E-Manual 27/112...

  • Page 28: Precautionary Measure During Use

    MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 2.3 Precautionary measure during use The MIG0603-Oxx Generators generate high voltage. The energy content of the SURGE impulse is high and can be dangerous with improper use. It is wise to observe the following rules: • Never touch the EUT when a test is in operation. •...

  • Page 29: Mechanical Structure

    19“ insert version. The handle is removed and angle brakes are fixed on both sides for fixing the MIG GENERATORS in a 19“ rack. Standard with handle in a military case. This version is recommended for outdoor EMC testing. 23.04.2012 E-MIG-OS-OS1-MIG0603OSI-E-Manual 29/112...

  • Page 30: Emc Partner High Voltage Module

    MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 3.2 EMC PARTNER High Voltage Module The basis of the MIG generators are the high voltage modules. One module includes the impulse capacitor, the electronic switches, the trigger circuit, the polarity reversal circuit and a part of the impulse shaping circuit.

  • Page 31: Control Panel

    A system reset can be carried out as follows: 1. Press „page up“ and „1“ buttons simultaneously 2. Wait until beep sounds 3. Press button „2“ immediately All programs stored in 1 to 15 memory space will be deleted. 23.04.2012 E-MIG-OS-OS1-MIG0603OSI-E-Manual 31/112...

  • Page 32: Control Part

    MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 4.1.1 Control part The control of the MIG0603OMX is carried out by a microprocessor. The microprocessor controls the EMC tests, stores the inputs of the numeric input terminal, updates the display, checks whether the inputs of the operators are allowed values or not, stores the program and prepares test reports.
  • Page 33 MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 4.1.1.3 Push button ON/OFF (6) With this button, the MIG0603OMX will be set into the power OFF mode. In the turn off mode, the control and the signalise are deactivated. In this status of the MIG0603OMX, the power consumption is at a minimum of 5 W.
  • Page 34 MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator Operation panel Fig. 4.1.2 4.1.1.14 Button High Voltage "RUN" (20) With the „Start“ button the test can be started. With the same button the high voltage test can be interrupted and the high impulse capacitor discharged 4.1.1.15 Manual Trigger (21) When manual trigger is programmed and the tester is ready for manual trigger, this will be signalled by the LED.

  • Page 35: Rear Panel Of The Mig0603-Oxx

    MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 4.1.1.19 "CWG " high voltage output (26) "Red" is the high voltage pin of the circuit "Yellow" is the common of the impulse circuit 4.1.1.20 "Damped oscillatory outputs" (25) Both high voltage BNC connectors are equivalent. 4.1.1.21 "MF "...
  • Page 36 MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 4.2.1.2 Power supply of the MIG (41) The MIG receives its power via power connection (41). A power switch, a fuse and a filter are build in directly at the plug The equipment can be connected to a 230 V 50 Hz or 115 V 60 Hz ac power supply. The power supply of the MIG will be automatically adapted.
  • Page 37 MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 4.2.1.9 EUT Failed Input (55) This input can be used fo a single channel the EUT during the test. EUT failed is equal to 0V. The trigger value at the output is approximately 3V Low: active High: inactive Driving with an open-collector output is recommended.
  • Page 38 MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 38/112...

  • Page 39: Preparation For Operation

    MIG0603-Oxx is unpacked, also check whether the tester is damaged. If you detect a damage, please inform EMC PARTNER and the shipping organisation immediately. Figure: 5.3.1-1 Please keep the shipping box on stock. The must be used in case of shipment for verification or repair. 23.04.2012 E-MIG-OS-OS1-MIG0603OSI-E-Manual 39/112...

  • Page 40: Power Source Check

    MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 5.3.2 Power source check On the rear panel, you will find a type plate. Please check whether the Tester has been prepared for the correct power line voltage of your public power. If the power supply voltage is different please inform EMC PARTNER AG in Switzerland, or your EMC PARTNER AG representatives.

  • Page 41: Hints For The Test Set-Ups

    MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 5.4 Hints for the test set-ups 5.4.1 Test set-up combination 1,2/50, 8/20 µs Test set-up What will be tested with combination wave pulses? Protection circuit for inputs, and outputs as shown in the figure below. Entkopplungsfilter backfilter residual voltage which could affect the electronic circuitry...

  • Page 42: Test Set-Up Damped Oscillatory Wave

    MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 5.4.2 Test set-up damped oscillatory wave When carry out damped oscillatory wave test the follow must be considered: • Repetition Rate • Amplitude • Coupling to the test object consult product family standard • Test levelsIEC Level Common mode Differential mode...

  • Page 43: Testing With The Mig0603-Oxx

    • move the cursor with the arrow to number 3 • press F2 Load loaded test loaded test test parameters tests parameters back to back to actual showed further settings more test programmed selectable tests display like EUT power parameters tests voltage, EUT failed criteria 23.04.2012 E-MIG-OS-OS1-MIG0603OSI-E-Manual 43/112...
  • Page 44 MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator • press "RUN" button test in operation test in operation test voltage and time bar. Black indicates the tests parameters actual test time carried indicates the status of the actual when the operator detects visual a by pressing "Mark"...

  • Page 45: Selection Of A Language: Deutsch, Français, Italiano, Espagnol

    MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator The Quickstart tests contain only a small part of the testing possibilities of the MIG0603-Oxx. In the next two sections, the additional possibilities of the MIG0603-Oxx will be explained in detail. 6.1.1 Selection of a language: Deutsch, Français, Italiano, Espagnol One of the great advantages of the TRANSIENT-2000 is the language selection.

  • Page 46: Protocol And Beeper Possibilities

    MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 6.1.2 Protocol and beeper possibilities The TRANSIENT-2000 can be adapted to printer with serial or Centronics ports. The TRANSIENT-2000 default value are set at shipment: Autoprint ON, Port Centronics, Beep on Trig ON, Beep on Fail ON. The default values can be changed as follow: type of equipment Software version...

  • Page 47: Damped Oscillatory Wave Test

    MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 6.1.3 Damped oscillatory wave test type of equipment Software version serial number selectable tests selectable tests programmed test in a dialogue lines gives hints for to the actual display. main parameter of the Setup different language can be chosen. selected test e.g.

  • Page 48: Tester 0.5J, 500 Ohm

    MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator loaded test loaded test test parameters tests parameters back to back to actual showed ramp selection further settings more test programmed selectable tests display v, f, t, like EUT power parameters tests voltage, EUT failed criteria •...

  • Page 49: Description Of Different Functions, Set-Ups

    MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 6.2 Description of different functions, Set-ups Up to 15 storage places can be used for write your own test set-ups. In the following sections, the menu which you need to write your own set-ups will be described. The sequence of the menu presentation corresponds with the soft key sequence on the front panel: Test, Main, Ramp, General.

  • Page 50: Main" Setting Of Nominal Values

    MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 6.2.2 „Main“ Setting of nominal values When you press the „Test“ button a selection of installed set-ups depending of the MIG version will be visible as showed on the following pages. The parameter values can only be selected within the range given. If values are chosen that are above or below the given range the maximum or minimum value will be input automatically.
  • Page 51 MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator After pressing Menu "More" button: loaded test loaded test Coupling modes Coupling modes CDN = external coupling Common mode: one filter e.g. CDN2000-06- BNC output will be connected to ground After pressing Menu "More" button loaded test loaded test Trigger modes trigger modes...
  • Page 52 MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator Information to the maximum allowed repetition: MIG- CWG and 0.5 Circuit Repetition is defined as the time between two successive impulses. For each discharge the capacitor in 6000 the MIG0603-Oxx must be charged. 5000 The stored energy is a function of 4000 the charging voltage, therefore the 3000...
  • Page 53 MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 6.2.2.4 Editing Combination Wave Test After pressing Main "Menu" button: loaded test loaded test test parameters tests parameters Impulse V-peak Polarity Positive Polarity Negative Repetition 6.2.2.2-1 Definition of parameter Information to the maximum allowed repetition: MIG- CWG and 0.5 Circuit Repetition is defined as the time between two successive impulses.
  • Page 54 MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator When Power Sncro „ON“ is selected Menu loaded test Trigger modes Frequencies Power Syncro: trigger select the EUT power synchronised to filter line frequency e.g. CDN2000-06-25 After pressing Menu "More" button Menu loaded test Test parameter Angle selection At Synchro =ON, the surges are released synchronous to the main frequency of an external coupling filter e.g.

  • Page 55: Ramp" Automatic Change Of A Parameter Only Active For Surge And 1.2/50 0.5 J

    MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 6.2.3 „Ramp“ Automatic change of a parameter only active for SURGE and 1.2/50 0.5 J loaded test EUT power v, i possible ramps at CWG V,° Nominal V, ° Start number of pulses 6.2.3.-1 Definition SURGE ramp A „Ramp“...
  • Page 56 MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 6.2.3.2 Ramp functions Polarity loaded test loaded test Polaritiy ramps at CWG The polarity change „change after“ number of pulses. Start is always with the polarity selected in „Main Menu“. 6.2.3.3 Ramp functions Synchronisation only with an external CDN activated loaded test loaded test Angle ramp at CWG...
  • Page 57 MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator Limits for SURGE peak measurements: If selected limits are exceeded a message appears on the display. An error will be registered within a limited time. (See diagram on next page). Impulse 1 Impulse 2 Repetition t-4s t-2s t-1s 6.2.4.3 Time window for error message SURGE...

  • Page 58: High Voltage "Start", "Stop

    MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 6.3 High voltage "Start", "Stop"“ Before you start an EMC test, you should be familiar with the following: With „RUN“ the charging of the pulse capacitor starts. At trigger Mode "Auto" the pulse will be released as soon as the selected voltage is reached (example CWG or 0.5J).

  • Page 59: Eut Connections

    MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 6.3.2 EUT Connections 1 MHz, 100 kHz IEC differential mode 2 x 0.5m coaxial cable with HV-BNC tips 1 MHz, 100 kHz IEC common mode 1 short circuit connector HV-BNC-sc plug to low or high 1 x 1m coax cable to the free HV-BNC plug 1MHz ANSI only common mode.
  • Page 60 MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 60/112...

  • Page 61: Maintenance And Servicing

    V = 16000 V; Repetition 10 s 2. Measuring point: High voltage output measurement at no load 3. Setting of the oscilloscope Time base 10 µs, Vertical deflection 0.5 V / Division Definition of the wave forms and their tolerances see chapter energy 23.04.2012 E-MIG-OS-OS1-MIG0603OSI-E-Manual 61/112...

  • Page 62: Verification Of The Mig0603Omx At Emc Partner

    MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 7.3 Verification of the MIG0603OMX at EMC PARTNER EMC PARTNER verify the MIG0603-Oxx generators in accordance with different standards. Before a MIG0603-Oxx is delivered, all verifications are carried out in accordance with the basic documents. See separate test report of MIG0603-Oxx attached to this manual. 62/112...

  • Page 63: What Must Be Done Following Failed Operation

    Wait for capacitor discharge For MIG generators with big energy storage capacitors. Wait until the capacitors are fully discharged. . Wrong generator configuration For MIG generators with multiple circuits. The software and hardware configurations do not match . 23.04.2012 E-MIG-OS-OS1-MIG0603OSI-E-Manual 63/112...

  • Page 64: Failure Messages Based On Error At The Generator „Generator Malfunction

    MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 8.1.2 Failure messages based on error at the generator „Generator malfunction“ Generator malfunctioning Tittle of the message followed by the information below no voltage on hv-trafo The voltage at the high voltage source of the MIG generator cannot be increased or is not present.

  • Page 65: Attention Notice „Warning Generator Stopped

    MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 8.1.3 Attention notice „Warning Generator stopped“ The selected voltage limits have been exceeded during SURGE EUT FAILED: Vpk: xxxxV > xxxxV testing. -Check limits -EUT is defective. During SURGE test, the voltage has fallen below the selected EUT FAILED: Vpk: xxxkV <xxxkV voltage limits: -Check limits...

  • Page 66: Service; Repairs

    No spare parts are necessary for the MIG. 8.4 Service department of EMC PARTNER AG EMC PARTNER AG Baselstrasse 160 CH - 4242 Laufen Switzerland Tel. ++41 61 775 20 50 ++41 61 775 20 59 Email service@emc-partner.ch www.emc-partner.com 66/112...

  • Page 67: Putting Out Of Operation

    Reasons for putting the MIG0603OMX out of operation: Maintenance work Service, repair Verification by EMC PARTNER Shipment for outdoor tests The MIG0603-Oxx is a laboratory test equipment. When the tester is not used, store it in a dry, clean dark place. 23.04.2012 E-MIG-OS-OS1-MIG0603OSI-E-Manual 67/112...
  • Page 68 MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 68/112...

  • Page 69: Packaging And Transport

    Please use the two wite plastic to protect the front and rear of the MIG0603-Oxx generator. Figure: 10.1-1 23.04.2012 E-MIG-OS-OS1-MIG0603OSI-E-Manual 69/112...
  • Page 70 MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 70/112...

  • Page 71: Recycling / Disposal

    The MIG0603-Oxx contains parts made from steel, aluminium, PVC, two-component sealing compound. The impulse capacitors are filled with non-poisonous mineral oil. The various parts can be separated and recycled. 11.3 Parts which can not be recycled All parts in the MIG0603-Oxx can be recycled. 23.04.2012 E-MIG-OS-OS1-MIG0603OSI-E-Manual 71/112...
  • Page 72 MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 72/112...

  • Page 73: Accessories

    12.1.1 Accessories to MIG-OS-OS, MIG0603OSI Testers Pos. Product No. Type Short Description Delivery MIG1A92C CDN2000-06- Three phase CDN for coupling CWG, ring wave 1 month and damped oscillatory, manual operated 440V 25A to MIG0603-IN or MIG0603 23.04.2012 E-MIG-OS-OS1-MIG0603OSI-E-Manual 73/112...
  • Page 74 MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 74/112...

  • Page 75: Serial Remote Control

    To change the communication values on the generator go to the REM (Remote) menu: after power-on push MAIN MENU MENU REM. There you can change the values. Recommended parameters are: 19200 Baud, CR, no protocol, 8 databit, 1 stopbit, no parity 23.04.2012 E-MIG-OS-OS1-MIG0603OSI-E-Manual 75/112...

  • Page 76: Organisation Of Mig Remote-Control Commands

    MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 13.2 Organisation of MIG Remote-Control Commands 13.3 Syntax of the Commands 13.3.1 Separation signs: Within a command, when limiting a command or ending a command-block the following characters have to be used: < > space after the header command <...

  • Page 77: Inquire Commands

    MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 13.4.1 Inquire Commands Inquire commands get the generator to transmit internal data to the system controller. The data consists of two parts: <Inquire commands> = <head> {< >} <?> Instead of an argument, a question mark is used in inquire commands. Several inquire commands are allowed: Examples: Based on the inquire command ...

  • Page 78: Remote Control Command Set

    MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 13.5 Remote Control Command set Command TST (TeST) Explanation: set or query the test mode. This command resets all test-specific parameters to the factory initialisation defaults. The reset must be at the beginning of a parameter set-up. Arguments: characters IMP1, IMP2, IMP3..., IMP11...
  • Page 79 MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator Command TRIG (TRIGger) Explanation: Set or query Trigger Mode. Argument: Characters AUTO, MAN Example: TRIG MAN TRIG? Answer: MAN Command SYM (SYncro Mode) Explanation: Set or query Syncro Mode. Argument: Characters ON, OFF Example: SYM ON SYF F3 SYA 180 Command SYF (SYncro Frequency)
  • Page 80 MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator Command DEF (DEFaults) Explanation: All parameter will be resetted to the default values. This function is made automatically after the command TST or after a Power-up. Argument: no argument Command CIO (Coupling Impulse Output) Explanation: Set or query Impulse Outputs. Argument: Characters ON, OFF...
  • Page 81 MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator Command CNP (Coupling path N-PE) Explanation: Set or query the coupling path N-PE at SURGE. The coupling path is only active if the impulse output is turned off (CIO=OFF). When more than one coupling path is chosen the coupling paths are switched in the following sequence: L-N, L-PE, N-PE Argument: Characters...
  • Page 82 MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator Command RAVD (RAmp Voltage Delta) Explanation: depends on the test type Argument: Integer Example: RAK V;VNOM 2000;RAVS 500;RATD 100 ( Voltage-Ramps from 500V up to 2000V in 100V steps ) Command RASS (RAmp Syncro Start) Set or query Syncro start [in degrees]. Argument: Integer 0..360...
  • Page 83 MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator Command VMAX (Voltage MAX) Explanation: Set or query EUT failed Limit, Surge Voltage max. [in V]. Argument: Integer 0..9999 Example: VMAX 600;VMIN 300;EUT INFO Command VMIN (Voltage MIN) Explanation: Set or query EUT failed Limit, Surge Voltage min [in V] Argument: Integer 0..9999...
  • Page 84 MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator Command SETS (SETup Store) Explanation: Stores of a Setup. No query possible If a memory place is occupied, it must first be reset using the SETD command. Argument: Integer 1..23 Example: NAME of the test;SETD 1;SETS 1 Command SETR (SETup Recall) Explanation: Activation of a stored set-up No query possible.
  • Page 85 MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator Command STOP (STOP run) Explanation: Interrupts the Run-Mode. No query possible. Run-Mode can be recognised by the command ST?.. Argument: no argument Example: START Answer: R (Generator is in Run-Mode) STOP Answer: S (Generator is in standby-Mode) Command STRT (STaRT run) Explanation: Start of the Run-Mode.
  • Page 86 MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator Command M (Message number) Explanation: inquiry of Generator Error-Code. The Error-Code will be reset by the STRT command (Start). Each SURGE will also reset the error code Argument: no argument Answer: Integer with the following Code: no error 100: value out of range...
  • Page 87 MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator Command ST (generator STatus) Explanation: query of Generator Status . Argument: no argument Answer: Characters have the following meanings: S : Standby B : Busy (e.g. during charging process) R : Run-Mode Example: START Answer: R (Generator im Run-Mode) STOP Answer: S (Generator im Standby-Mode)
  • Page 88 MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator Command LC (Last Coupling) Explanation: query of the current coupling paths. Only with external automatic CDN relevant Argument: no argument Answer: Characters IMP-OUT, L-N, L-PE, N-PE Example: Answer: IMP-OUT Command VPK (Voltage PeaK) Explanation: query of the Surge voltage peak measurement [in V] of the last pulse. Argument: no argument Answer:...
  • Page 89 MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator Command REN (REmote Enable) Explanation: change-over into Remote Control Mode. No query possible Argument: no argument Command GTL (Go To Local) Explanation: change-over into Local Mode. (manipulation from the MIG front panel) No query possible Argument: no argument Command E (Error number) Explanation: query of Remote Error-Code.

  • Page 90: Overview Mig Commands

    MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 13.6 Overview MIG Commands MIG Remote Control Commands 06.03.2000 R.Casanova Type of Arguments Valid in „Run Mode“ Set allowed Query allowed Commands Short description Validin „Local mode“ Main Parameters: Test Kind (Impulsform) .xx. IMP1..IMP9, IMPA,IMPB VNOM V-charge resp.
  • Page 91 MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator EUT Control: Action if EUT Failed .xx. Off,Stop, Info VMAX Failed Limit: Surge Max.Voltage (in V) .xx. Integer VMIN Failed Limit: Surge Min.Voltage (in V) .xx. Integer IMAX Failed Limit: Surge Max.Current (in A) .xx. Integer IMIN Failed Limit: Surge Min.Current (in A) .xx.

  • Page 92: Software "Genecs" For Mig Remote Control

    MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 13.7 Software "GENECS" for MIG Remote Control The GENECS software delivered on a CD (the CD can be found in the cover of the manual binder), can be used to control the MIG-Tester via the RS-232 port. The MIG tester can only be controlled when the software is ordered and the entry code is available when installing GENECS.

  • Page 93: Genecs Protocol Possibilities

    MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator with "Load" the tests are loaded into the MIG tester. During the loading process a pointer indicator shows the loading status. Save test: Saves a test in a test place 1 to 15 Save Set-up: Saves all 1 to 15 tests. 15 tests is equal a set-up Delete all test: Deletes all 1 to 15 tests in the TRANSIENT-2000 13.7.4 GENECS Protocol possibilities...

  • Page 94: Genecs Log File

    MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 13.7.5 GENECS Log File The log file automatically summarises the test results with the most important parameter. all started tests will be stored. With "Clear Log-File all stored tests are deleted. 94/112...

  • Page 95: Genecs Preferences

    MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 13.7.6 GENECS Preferences Default Editor for Protocols: With the button ... a text program on your computer can be activated and automatically the test report will be loaded into this program. e.g. Word Default Editor for Log-File: With the button ...
  • Page 96 MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 96/112...
  • Page 97 - measure the no load voltage at the generator output. Check whether the wave-form is within the tolerances or not. Surge voltage front time T1=1.2 µs ±30% 0.84 - 1.56 µs Time to half value T2= 50 µs ±20% 60 µs measure Umax. 23.04.2012 E-MIG-OS-OS1-MIG0603OSI-E-Manual 97/112...
  • Page 98 MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator Example "Current" - choose 1 kV charging voltage - measure the short circuit current at the generator output. Check whether the waveform is within the tolerances or not. Surge current front time T1= 8 µs ±20% 6.4 - 9.6 µs Time to half value T2=20 µs ±20% 16 - 22 µs...
  • Page 99 MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 14.2 Correction 14.2.1 Declaration of conformity to the EMC directive 89/336/EEC see appendix at the end of this documents. 14.2.2 Declaration of conformity to the LV directive 93/68/EEC see appendix at the end of this documents. 14.2.3 Declaration of conformity to the Basic Standards see appendix at the end of this documents.
  • Page 100 MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 100/112...
  • Page 101 One pulse of the burst oscilloscope High Voltage rms. root mean square; effective value Insulation test The voltage waveform is relevant Energy test The current waveform is relevant Combination test The voltage and current waveform is relevant 23.04.2012 E-MIG-OS-OS1-MIG0603OSI-E-Manual 101/112...
  • Page 102 MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator Used symbols: Direct current Alternating current Three phase alternating current Earth (ground) terminal Protective conductor terminal IEC 417, No. 5019 Caution, risk of electric shock ISO 3864, No. B.3.6 Caution (refer to accompanying documents) ISO 3864, No. B.3.1 102/112...
  • Page 103 Editing Setups Command EUT Damped oscillatory wave test Command GTL Quickstart Command ID Damped oscillatory wave tester Command IMAX Verification by the customer Command IMIN Decoupling network Command IPK delivered standard set-ups Command IT Description of a module 23.04.2012 E-MIG-OS-OS1-MIG0603OSI-E-Manual 103/112...
  • Page 104 MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator Display (1) MIG Tester for X,Y capacitors Display messages MIG0603OS1 MIG0603OSI down (15) MIG-OS-OS1 Electromagnetic Compatibility Neutral > 50 V Emergency - Stop No Firing Emergency Stop No High Voltage ENTER (14) No Path Defined Errors caused by incorrect inputs...
  • Page 105 Verification by EMC PARTNER SURGE Voltage error message Ramp functions Synchronisation Voltage damped oscillatory wave tester SURGE Measuring outputs V-start > V-nominal Symbols Synchronisation Ramp functions Wait for capacitor discharge Warnings Wrong generator configuration Test Test set-up Test set-up combination E-MIG-OS-OS1-MIG0603OSI-E-Manual 105/112...
  • Page 106 MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 106/112...
  • Page 107 Declaration of Conformity to Standards The Tester Type: MIGxxx-Osx, S/N > 200 complies with the following standards: MIG-OS-OS1 IEC 61000-12 damped oscillatory part MIG0603OSI IEC 61000-4-9, -12 damped oscillatory part, IEC 60255-4 Laufen, 02. February 2004 EMC PARTNER AG EMC PARTNER AG R.
  • Page 108 MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 108/112...
  • Page 109 Im kurzen Busch 15 DE - 58640 Iserlohn Laufen: 04. August 2009 EMC PARTNER AG EMC PARTNER AG R. Henz M. Lutz Manager Service Department Managing Director Appendix to 14.2.2 K Conformity declaration with the EMC directive 23.04.2012 E-MIG-OS-OS1-MIG0603OSI-E-Manual 109/112...
  • Page 110 MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 110/112...
  • Page 111 DE - 58640 Iserlohn Laufen, 05.August 2009 EMC PARTNER AG EMC PARTNER AG R. Henz M. Lutz Manager Service Department Managing Director Appendix to 14.2.2 Conformity declaration with Low Voltage Directive 93/68/EEC and with table VI 2006/95/EG 23.04.2012 E-MIG-OS-OS1-MIG0603OSI-E-Manual 111/112...
  • Page 112 MIG-OS-OS1_MIG0603OS1_MIG0603OSI Modular Impulse Generator 112/112...

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