Split-fire 4090 Owner's Manual
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Split-fire 4090 Owner's Manual

Gas powered wood chipper
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Summary of Contents for Split-fire 4090

  • Page 2 Thank You for Purchasing a Split-fire 4090 Woodchipper! We appreciate having you as our customer and wish you many years of safe and satisfactory operation with your machine. SPLIT-FIRE SALES INC. 285633 Airport Road Norwich, ON N0J 1P0 Canada 1-877-548-3473 / 519-468-3647...

  • Page 3: Table Of Contents

    Table of Contents 1. Introduction 1.1 How to use your Owner’s Manual 1.2 Product Identification 1.3 Warranty 2. Safety 2.1 Safety Labels 2.2 Wood Handling Safety 2.3 Operation Safety 2.4 Worksite Safety 2.5 Option Safety / Operation 2.51 Engine Guard 2.52 Heavy Duty Tire/4-Bolt Hub 2.53...

  • Page 4: How To Use Your Owner's Manual

    These sides are determined when standing in front of the engine by the hitch. The “Throttle Control” side of the engine is the right side. Also “Back” and “Front” will be used. On the 4090 woodchipper the “Back” is referred to the chip discharge side. So the discharge chute would be located on the back left of the 4090 woodchipper.
  • Page 5 4090 Woodchipper Introduction Owners Manual While reading the manual, important messages are used to bring the operator’s attention where there may be safety concerns relating to machine damage and important servicing information. Please read all these messages to avoid personal injury and machine damage.

  • Page 6: Product Identification

    4090 Woodchipper Introduction Owners Manual Product Identification If you ever need to contact your dealer or the manufacturer for parts or questions regarding the operation or servicing of the machine, it is important to have the model number as well as all the necessary identification numbers.
  • Page 7 4090 Woodchipper Introduction Owners Manual Engine Serial Number Frame Serial Number...

  • Page 8: Warranty

    Owners Manual Warranty Split-Fire Sales Inc. guarantees the original purchaser of any new Split-Fire machine, that the same is free of defects in workmanship or materials that may cause performance failure, subject to the condition’s hereafter. Split-fire must be contacted before the problem on the machine has been fixed.

  • Page 9: Safety

    4090 Woodchipper Safety Owners Manual Safety Labels The machine safety labels shown in the section below are very important. They are placed in areas on the machine that draw the attention of the operator to potential safety hazards on the machine.
  • Page 10 4090 Wood Chipper Safety Owners Manual This sticker is located in the infeed chute. Do not remove or modify safety guards on this machine or serious injury or death may occur. Safety guards have been put in place for safe operation and must not be removed at any time during operation.
  • Page 11 4090 Woodchipper Safety Owners Manual This sticker is located on the chip deflector on the back of the machine. When chipping wood, chips will be discharged out of the discharge chute at high rate of speed. Angle the discharge chute toward the ground to control the chips, and do not walk through the stream of chips while operating the machine.
  • Page 12 4090 Woodchipper Safety Owners Manual This sticker is located behind the infeed chute latches. When operating the machine, only remove the infeed chute after the emergency stop has been actuated, the engine is switched off, and after both the engine and the chipping rotor have come to a full stop.
  • Page 13 4090 Woodchipper Safety Owners Manual This sticker is located on the discharge chute. When operating the machine, at no time put hands or any body part into discharge chute. If hands or any body part are inserted into the discharge chute during operation, serious injury or death may occur.
  • Page 14 4090 Woodchipper Safety Owners Manual This sticker is located on the back of the infeed chute. This sticker is a visual pre-run checklist for operators to study before they operate the machine. Even after reading the owners manual, this pre-run checklist must be ready to ensure the operator is wearing proper PPE and understands safe operation.

  • Page 15: Wood Handling Safety

    Foreign material will damage the woodchipper and could cause serious injury or death. This 4090 chipper has been designed for a max capacity of 4” diameter. If branches are larger than 4” diameter, utilize the oversize sections as firewood.

  • Page 16: Operation Safety

    NOTE! If your woodchipper is equipped with a Honda or Kohler engine or any other attachments, be sure to read the appropriate manuals. This 4090 chipper must never be used indoors or in a unventilated area. The engine will produce harmful carbon monoxide that can seriously injure or kill.
  • Page 17 ✓ Always wear proper PPE before working on the worksite and before starting and operating your 4090 woodchipper. Proper PPE must include, but not limited to – Eye Protection, Ear...

  • Page 18: Worksite Safety

    4090 Woodchipper Safety Owners Manual Worksite Safety Worksite safety is very important for operator safety. A clean organized worksite will allow the operator to work safely and effectively. ✓ Keep area around the woodchipper clear from tall grass, debris, tools, and large pieces or wood at all times.

  • Page 19: Option Safety / Operation

    The Engine guard is an option to help increase protection of the engine on your woodchipper. This option does not affect woodchipper operation in any way. If installation is not completed by a Split-Fire technician, follow the installation manual associated with the option.
  • Page 20 The heavy-duty tire / 4 bolt hub is an option to increase the duty of the hubs and tires. The option does not affect woodchipper operation in any way. If installation is not completed by a Split-Fire technician, follow the instruction manual associated with the option.
  • Page 21 The option is designed so the lights are attached to the fender for ease of installation and service. If installation is not completed by a Split-Fire technician, follow the instruction manual associated with option.

  • Page 22: Rear Hitch

    The rear hitch is an option that allows the user to tow a utility trailer behind the woodchipper. This option is for off-road use only!! If installation is not completed by a Split-Fire technician, follow the instruction manual associated with the option.

  • Page 23: Caster Wheel

    The castor wheel is only to be used when the hitch has been removed from the woodchipper. If installation is not completed by a Split-Fire technician, follow the instruction manual associated with the option.

  • Page 24: Chipping Capacity

    Chipping Capacity Owners Manual Chipping Capacity This 4090 chipper has been designed to chip brush and branches up to 4” in diameter. Brush and branches must be cut to the appropriate length to ensure the chipper processes the material properly. Brush and branch material will vary due to the ambient temperature, type of wood, moisture content, and the age of material since felling.
  • Page 25 Before operating your machine, inspect it to ensure it is in good, safe working order. 1. It is important that you have read and understand all safety requirements before operating the 4090 woodchipper. Read both the 4090 woodchipper, and engine owner’s manual before operating the machine.

  • Page 26: Operating Instructions

    9. Put on the required PPE. Safety glasses / face shield, ear, hand, and foot protection are all required when operating this 4090 woodchipper. 10. Once the “before operation inspection” is completed, the...

  • Page 27: Operation

    4. After the engine is warm, the throttle can be moved from the idle position to the full throttle position. It is very important that the 4090 woodchipper be run a full throttle all the time. This woodchipper needs full RPM’s for the clutch to engage and for the rotor to build inertia to assist in chipping large branches.
  • Page 28 If any abnormal noises or movements are observed, stop the woodchipper immediately by pushing the emergency stop switch. Contact Split-Fire immediately concerning the issue. Once chipping has been completed, follow these shutdown steps: 1. Allow the woodchipper to run under no load for 1-2 mins. During that time verify that the infeed chute is totally empty.

  • Page 29: After Operation

    5. Store the woodchipper in a secure, clean dry location if possible. This will reduce the risk of theft, corrosion and damage. See storage details on page 37. After chipping it is important to clean and maintain your 4090 woodchipper. This will properly prepare the machine for its next use.

  • Page 30: Operation Troubleshooting

    4090 Woodchipper Operating Instructions Owners Manual Operation Troubleshooting 1. The woodchipper has jammed, and the belt smokes when the chipper is started and when RPM’s are increased. This is occurring because the chipper has been overloaded with too much wood and the result is a jam. The excess wood must be removed from the woodchipper.
  • Page 31 4090 Woodchipper Operating Instructions Owners Manual 2. The woodchipper is chipping wood, but it gets jammed quickly and the RPM’s slow down easily. This is occurring because the blades on the chipper could be dull. When the chipping blades are dull, the machine is not as efficient.
  • Page 32 4090 Woodchipper Operating Instructions Owners Manual 5. The woodchipper belt is smoking / slipping. Verify that the woodchipper is not jammed. If the woodchipper rotor is spinning during operation, but the belt is still smoking / slipping when operating, the belt needs to be replaced. The belt on this chipper will wear over time and must be replaced.

  • Page 33: Maintenance

    4090 Woodchipper Service & Maintenance Owners Manual Maintenance Maintaining your 4090 woodchipper is very important and will ensure that the machine lasts year after year offering safe, smooth and reliable operation. 5.1 Engine Maintenance Read the engine specific owner’s manual associated with your woodchipper.
  • Page 34 Furthermore, when changing blades, ensure that the rotor blade surface is smooth, and the threads are clean and in good working condition. If any cracks or defects are observed, call Split-Fire service immediately. Do not operate the machine if defects are observed. 5.23 Anvil Maintenance Your woodchipper anvil will need to be maintained on a regular basis.
  • Page 35 4090 Woodchipper Service & Maintenance Owners Manual After the blades have been replaced and are properly installed the anvil can be set. First loosen the 4 anvil bolts. Keep the 4 bolts snug so the anvil blade is not loose but can be moved with some force.
  • Page 36 The correct belt for the 4090 chipper is an A50 Kevlar belt. Gates “Predator” AP50 belts are the correct OEM supplied belt, which offers the best life and performance. The belt on the 4090 is a wear item. If needed other A50 belts can be used however different manufacturers belts may be slightly larger / thinner, and belt tension will need to be set accordingly.
  • Page 37 Note, that if a belt is brand new, it may be tighter. To verify correct tension with a new belt, replace belt cover, and run the 4090 chipper at full RPM for 10 mins. Then recheck belt tension. The 10-minute run will break in the belt and will show a more accurate tension.

  • Page 38: Wheels

    4090 Woodchipper Service & Maintenance Owners Manual 5.27 Wheel Maintenance Your woodchipper utilizes 8” wheels for ease of mobility. The wheels must be maintained properly to ensure safe towing and chipping operations. The wheels must always be maintained at 20-25 Psi. This will ensure the woodchipper can be towed smoothly.
  • Page 39 5.29 Torque Spec Chart This spec chart lists all the torque specs for every fastener located on the 4090 woodchipper. It is important that all fasteners be torqued to the correct specification to ensure safe operation. WARNING – Incorrect torque specs can result in serious injury or death!!!
  • Page 40 3. Add fuel stabilizer to maintain fuel quality. 4. Store the woodchipper in a dry, clean, and secure area. It is not uncommon for Split-Fire products to be stolen due to their value and ease of mobility. Always store your machine in a secure area.
  • Page 41 4090 Woodchipper Towing Instructions Owners Manual Towing your Woodchipper Take extra care when hooking up and towing your woodchipper. Before towing, make sure your woodchipper is in safe towing condition. Inspect the tires, bearings, lights, hitch and safety chains. Make sure the hitch is attached securely and locked via a bolt and lynch pin when attaching the woodchipper to a vehicle.
  • Page 42 4090 Woodchipper Towing Instructions Owners Manual Adjust coupler locking pressure on ball before use. Place handle in locked position with ball in coupler. Tighten locknut against tension spring so that coupler is not loose on ball. Correct adjustment will allow handle to be released with moderate pressure applied to handle.
  • Page 43 4090 Woodchipper Checklist Owners Manual FAILURE TO OBEY THESE RULES CAN CAUSE THE WOODCHIPPER TO DETACH WHILE TOWING WHICH MAY CAUSE SERIOUS INJURY OR DEATH! NEVER EXCEED WEIGHT CAPACITY OF BALL OR LEAD LIMITS STAMPED ON COUPLER. ALWAYS USE SAFETY CHAINS PERSUANT TO INSTRUCTIONS OF TRAILER MANUFACTURER.

  • Page 44: Checklists

    4090 Woodchipper Checklist Owners Manual Checklists Pre-Start Checklist By skipping one or any of these instructions greatly increases the chance of personnel injury or death. It is highly recommended to follow this procedure before each use of the woodchipper. Is the machine on a level and stable surface?
  • Page 45 4090 Woodchipper Checklist Owners Manual Safe Feeding Checklist Materials must be fed into the chipper safely to avoid injury to the operator and to ensure long woodchipper lifecycle. Follow these feeding procedures to keep yourself and other operators safe. Feed material only when the chipper is at full operating speed.
  • Page 46 4090 Woodchipper Checklist Owners Manual Machine Operator Safety Instructions Each person that operates this Split-Fire log splitter must read and understand this checklist and the rest of the owner’s manual before operation. Always wear ear, eye, hand, and foot protection when operating the woodchipper.
  • Page 47 4090 Woodchipper Checklist Owners Manual Keep the area around the equipment clear of any debris or large accumulations of material in order to have a solid footing and a sure balance. Do not allow processed material to built up around discharge area.

  • Page 48: Parts Breakdowns

    4090 Woodchipper Parts Breakdown Owners Manual...
  • Page 49 4090 Woodchipper Parts Breakdown Owners Manual...

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