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BYOC Build Your Own Clone Phase Royal Kit Instructions Manual

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Build Your Own Clone
Phase Royal
Kit Instructions
Warranty:
BYOC, LLC guarantees that your kit will be complete and that all parts and
components will arrive as described, functioning and free of defect. Soldering,
clipping, cutting, stripping, or using any of the components in any way voids this
guarantee. BYOC, LLC guarantees that the instructions for your kit will be free of
any majors errors that would cause you to permanently damage any components
in your kit, but does not guarantee that the instructions will be free of typos or
minor errors. BYOC, LLC does not warranty the completed pedal as a whole
functioning unit nor do we warranty any of the individual parts once they have
been used. If you have a component that is used, but feel it was defective prior to
you using it, we reserve the right to determine whether or not the component was
faulty upon arrival. Please direct all warranty issues to:
sales@buildyourownclone.com This would include any missing parts issues.
Return:
BYOC, LLC accepts returns and exchanges on all products for any reason, as long as
they are unused. We do not accept partial kit returns. Returns and exchanges are for the
full purchase price less the cost of shipping and/or any promotional pricing. Return
shipping is the customers responsiblity. This responsibility not only includes the cost of
shipping, but accountability of deliver as well. Please contact
sales@buildyourownclone.com to receieve a return authorization before mailing.

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Summary of Contents for BYOC Build Your Own Clone Phase Royal Kit

  • Page 1 This would include any missing parts issues. Return: BYOC, LLC accepts returns and exchanges on all products for any reason, as long as they are unused. We do not accept partial kit returns. Returns and exchanges are for the full purchase price less the cost of shipping and/or any promotional pricing.
  • Page 2 That being said, we will do our best to help you as much as we can. Our philosophy at BYOC is that we will help you only as much as you are willing to help yourself. We have a wonderful and friendly DIY discussion forum with an entire section devoted to the technical support and modifications of BYOC kits.

  • Page 3: Table Of Contents

    PHASE ROYAL INSTRUCTION INDEX Before You Get Started..........page 4 - 6 Parts Checklist……………………....……..page 7 - 8 Populating the Circuit Board…………....page 9 - 21 Main PCB Assembly…….........page 22 - 24 Wiring................page 25 - 28 Installing the IC's and Finishing Up.......page 29 Operation Overview..........page 30 - 31 Schematic..............page 32 - 33...

  • Page 4: Before You Get Started

    Before you get started..There are a two things about this particular build that you should be aware of so that you don't get confused when you compare the parts list to the layout on the PCB. 1. There is a 2.2M resistor that will be inserted into the PCB so that it is standing on end rather than laying flat like all the other resistors.
  • Page 6 This is a picture of the top side of the completed PCB assembly to be used as a reference throughout the build. NOTE: There is a footswitch socket between eyelets “5” and “4” that is not part of the standard kit.

  • Page 7: Parts Checklist

    Parts Checklist for BYOC Phase Royal Resistors: 2 - 4k7 (yellow/purple/black/brown/brown) 15 - 10k (brown/black/black/red/brown) 10 - 22k (red/red/black/red/brown) 2 - 56k (green/blue/black/red/brown) 4 - 150k (brown/green/black/orange/brown) 3 - 470k (yellow/purple/black/orange/brown) 1 - 1M (brown/black/black/yellow/brown) 1 - 2.2M (red/red/black/yellow/brown Capacitors: 1 - 220pf ceramic disc (small orange labelled 221) 1 - 10n or .01µ...
  • Page 8 1 - C500k reverse audio (Speed knob) 2 - B10k audio (Mix & Resonance knobs) Hardware: 1 - drilled enclosure w/ 4 screws 1 - byoc phase royalPCB 1 - SPDT toggle switch 1 - 3PDT footswitch 4 - knobs 1 - AC adaptor jack 1 - ¼”mono jack...

  • Page 9: Populating The Circuit Board

    Populating the Circuit Board STEP 1: Add the resistors . Resistors are not polarized, so it does not matter which end goes in which solder pad. Do not add the 2.2M(2M2) resistor yet.
  • Page 10 STEP 2: Add the diodes. Be sure to matched the end of the diode with the stripe to the layout on the PCB. The stripped end should go in the square solder pad. The black plastic 1N4001 diode goes in the space with no markings. The orange glass 1N4733 5.1v Zener diode goes in the space marked “5.1v”.
  • Page 11 Step 3: Add the 2.2M(2M2) resistor. Stand it on end. Insert one end into one of the eyelets highlighted in red. Bend the other end and insert it into the other eyelet highlighted in red. See pictures below for examples.
  • Page 13 STEP 4: Add the 8 pin IC sockets. ONLY SOLDER THE SOCKET! NOT THE ACTUAL IC! These are sockets. The sockets get soldered to the PCB. The ICs get inserted into the sockets. The actual IC chips themselves, never get soldered. You will insert the ICs into the sockets after the entire pedal has been built.
  • Page 14 STEP 5: Add the ceramic disc capacitor. This component is non-polarized, so you can insert it into the PCB either way.
  • Page 15 Step 6: Add the Transistors. The six 2N5952 JFETs go in the spot highlighted in red. The 2N5087 goes in the spot highlighted in yellow. Be sure to orient the transistors so that the flat side of the tansistor body matches up with the flat side on the PCB layout.
  • Page 16 Step 7: Add the 250k trimpot. Note that the PCB has 5 holes, but the actual trimpot itself will only have 3 leads. This is so that the PCB can accomodate a variety of different makes and model of trimpots. There should only be one way in which the trim pot provided with your kit fits easily into the PCB ADJUSTING THE TRIMPOT: Once you have completed your build(not before), you will need to adjust the trimpot...
  • Page 17 3. Rate - 2 o'clock 4. Mix - noon 5. Phase stage switch - 4 (to the right) Plug into your guitar and amp. Make sure bypass works. Make sure you have power to the pedal and the LED comes on. You should hear a clean uneffected guitar signal. Now turn the trimpot untill you hear the phase kick in.
  • Page 18 Step 9: Add the film capacitors. These are not polarized and can be inserted into the PCB either way. The 47n (.047µ) caps are highlighted in red. The 10n (.01µ) cap is highlighted in yellow. The Capacitor highlighted in GREEN is the 4.7u electrolytic. The Capacitor highlighted in PINK is the 10u electrolytic.
  • Page 19 Step 10: Add the remaining IC socket to the bottom solder side of the PCB. Be sure to orient the socket so that the notch matches the outline in the diagram above.
  • Page 20 Step 11: Add the battery snap. Thread the solder ends of the battery snap into the strain relief holes from the bottom solderside of the PCB and out through the top. Insert the solder ends of the battery snap wires into the topside of their respective solder pads. Solder on the bottom side of the PCB.
  • Page 21 Step 12: Add wires to the IN, OUT, Ground, and RING eyelets. Start by cutting four 2.5” pieces of wire and one 1.5” piece of wire. Strip 1/4” off each end and tin the ends. Tinning means to apply some solder to the stripped ends of the wires. This keeps the strands from fraying and primes the wire for soldering.

  • Page 22: Main Pcb Assembly

    Main PCB Assembly Step 1: Mount the DC adaptor jack to the enclosure. Step 2: Connect the TIP (negative) terminal of the DC adaptor jack to the “-” eyelet on the PCB with 2 inches of hook up wire. Connect the SLEEVE of the DC adaptor jack to the “+” eyelet on the far right side of the PCB with 2 inches of hook up wire.
  • Page 23 Step 3: Flip the PCB over so that the bottom or solder side is up. Insert the B100k(depth), B10k(resonance/feedback), C500K(speed), B10k (mix)potentiometers, the SPDT toggle switch, and the LED into the bottom side of the PCB. DO NOT SOLDER ANYTHING YET!!! The LED will have one lead that is longer than the other.
  • Page 24 Step 4: Hold the PCB in one hand so that the component side of the PCB is in the palm of your hand and the bottom side with the pots, toggle switch and LED is facing up. Now use your other hand to guide the predrilled enclosure onto the PCB assembly so that the pots and LED all go into their respective holes.

  • Page 25: Wiring

    Wiring Step 1: Install the 1/4” jacks to the enclosure. Be sure to turn the OUT jack a 1/4 turn counter clockwise so that solder terminal for the tip does not short out against the enclosure. Step 2: Install the footswitch. Orient the footswitch so that the flat sides of the solder lugs are like the diagram below.
  • Page 26 does not matter as long as the flat sides of the solder lugs are running horizontal, not vertical. Step 2: Install the footswitch. Orient the footswitch so that the flat sides of the solder lugs are like the diagram below. NOTE: There are no actual number markings on the footswitch.
  • Page 27 Step 3: Connect the pre stripped and tinned wires to the 1/4” jacks. Step 4: Cut 4 x 3/4” pieces of wire. Strip 1/8” off each end. These will be used to connect • lugs/eyelets 1, 2, 7, & 8 Cut 1 x 1”...
  • Page 28 lug 4 to 9. Cut 3 x 2” pieces of wire. Strip 1/4” off each end. These will be used to connect the • tip and sleeve of the IN jack and the tip of the OUT jack to the PCB. Cut 1 x 1.5”...

  • Page 29: Installing The Ic's And Finishing Up

    Installing the IC's and Finishing Up Don't forget to adjust your trimpot. Then put the cover on the enclosure and apply the bumpers to the cover is you like to use them.

  • Page 30: Operation Overview

    Operating Overview DEPTH: Sometimes called Width or Intensity. Controls intensity of the actual phase shifting. MIX: Sometimes called Ratio or Blend. Controls the mix of dry & phase shifted signal. Clockwise = more clean signal. Counter Clockwise = more phase shifting SPEED: Sometimes called Rate or Frequency.
  • Page 31 stages. DC power supply - Use a 2.5mm negative tip 9VDC adaptor (this is your standard guitar fx style adaptor). If using battery power, only use a single 9V battery. Current Draw - 5.5mA Input Impedance - 470k ohms Output Impedance - 150k ohms...
  • Page 33 Please visit http://buildyourownclone.com/board for any technical support copyright 2009 B.Y.O.C., LLC...