Samuel Strapping Systems ISP BinderyMate 2 305 Owner's Manual

Wire fed stitcher

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MBM BinderyMate 2

Wire Fed

Stitcher

Instruction Manual

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Summary of Contents for Samuel Strapping Systems ISP BinderyMate 2 305

Page 1 MBM BinderyMate 2 Wire Fed Stitcher Instruction Manual Provided By http://www.MyBinding.com http://www.MyBindingBlog.com...
Page 2 OWNERS Stitching & Bindery Products MANUAL D i v i s i o n S a m u e l S t r a p p i n g S y s t e m s MODEL 305-G For Models With M2000 Stitching Heads Bindery Mate Serial Numbers 5161 and higher...
Page 3 CONTENTS Section INTRODUCTION Section MAINTENANCE, TROUBLE SHOOTING AND ADJUSTMENT Section SAFETY PRECAUTIONS AND PROCEDURES Section ASSEMBLY, LUBRICATION, INSTALLATION Section OPERATION Section PARTS LIST Section ELECTRICAL USE REPLACEMENT PARTS DESIGNED AND MANUFACTURED ONLY BY INTERLAKE SPECIFICALLY FOR YOUR M2000 STITCHER...
Page 4 Section INTRODUCTION MODEL 305, 305-G BINDERY MATE When ordering parts or requesting information, please state: Quantity required, part number, part name, model and serial number of your stitcher.
Page 5 BINDERY MATE PRODUCT SPECIFICATIONS...
Page 6 BINDERY MATE PRODUCT SPECIFICATIONS...
Page 7 CAUTION Section THE SUPPLY CIRCUIT FOR ANY 305/306 SERIES UNIT MUST USE A SAFETY PRECAUTIONS 15 AMP MAXIMUM FUSE OR AND PROCESURES CIRCUIT BREAKER. THE SHORT CIRCUIT CAPACITY OF THE SUPPLY CIRCUIT MUST NOT SAFETY EXCEED 2000 AMPS. SAFETY GUARDS/COVER DANGER KEEP HANDS CLEAR OF STITCHING AREA...
Page 8 Wire Spool Washer Section Wire Spool Stud Support ASSEMBLY, LUBRICATION INSTALLATION Conical Spring Note: Coil of Wire Spool Retainer These instructions must be followed to insure proper installation, efficient operation and the Hair Pin Cotter prevention of serious damage to your stitcher. NOTE: Slide coil of wire onto spool stud so that the wire will feed upward from the rear...
Page 9 (CTTT2605T3 Scene 3, 4) THREADING WIRE AND ADJUSTING WIRE STRAIGHTENERS (See fig. 4)
Page 10 FELT WIPE PADS LUBRICATION AND MAINTAINANCE: (FIGURE 5) MUST NOTE: Dirty area of pads has been slightly rotated so that a clean area of pads can be used for the next wire spool. (CTTT2605T3 Scene 5)
Page 11 (CTTT2605 Scene 5) (CTTT2605 Scene 6) STITCHING HEAD LUBRICATION: (FIGURES 6 & 7)
Page 12 (CA44 Layout 2) (QF27F4) EXTERNAL LUBRICATION: (FIGURES 8, 9, 10) (QF27F5)
Page 13 INTERNAL LUBRICATION (FIGURES 11, 12) (QF27F6) (QF27F7)
Page 14 Section OPERATION General: WARNING Table Stitching Using the Foot switch: Prevent accidents by following these rules: 1. Do not put your hands near area to be stitched when machine is operating. 2. Turn the power off when the stitcher is not in use. Table/Saddle Conversion: Hand Jog: Table Stitching Using the Work...
Page 15 Master Out and SecondaryUnit In: Saddle Stitching-Foot Switch Use Only: CAUTION AVOID DAMAGE YOUR (QF27F8) STITCHER BY FOLLOWING THESE RULES: 1. Never operate your stitcher with wire feeding unless you have work material between the clinchers and benderbar. 2. Do not drive one stitch on top of another.
Page 16 Section MAINTENANCE, TROUBLE SHOOTING AND ADJUSTMENTS General (CTTT2605T3 Scene 8) (CTTT2605T3 Scene 9, 1) Caution MAKE ALL ADJUSTMENTS WITH Recommended Spare Parts POWER STITCHING HEAD IN NEUTRAL POSITION! (Fig. 14) In neutral position, the wire grip assembly (Index A) is stopped at the top of the slot in the face plate.
Page 17 M2000 Head Trouble Shooting HERE'S HOW A PERFECT STITCH LOOKS REMEDY TROUBLE POSSIBLE CAUSE A. Defective Stitches...
Page 18 M2000 Head Trouble Shooting TROUBLE POSSIBLE CAUSE REMEDY...
Page 19 M2000 Head Trouble Shooting TROUBLE POSSIBLE CAUSE REMEDY B. WIRE BUCKLES (CTTT2605 Scene 10VA) (CTTT2605 Scene10VB8) C. GRIP...
Page 20 Drive Trouble Shooting TROUBLE POSSIBLE CAUSE REMEDY...
Page 21 Drive Trouble Shooting REMEDY TROUBLE POSSIBLE CAUSE...
Page 22 NOTES...
Page 23 CAUTION Turn Power OFF Before making Any Adjustments A. Insufficient or Excessive Compression B. Table/Clincher Bracket Adjustment (Figure 18) (QF27F9) C. Clincher (Figure 19)
Page 24 Stitch (SK852F) D. To Adjust Clincher Points (QF27F10) Height (Figure 20) (QF27F11) E. To Reverse or Replace Clincher Points (Figure 21)
Page 25 (QF27F12) (SK852I) G. Bender Bar (Figure 24) (QF27F13) F. Head/Clincher Alignment (Figures 22, 23) H. Bender Bar Friction Plug And/Or Spring (Fig. 25)
Page 26 (CTTT2605 Scene 13) I. Driver Bar (Figure 26) (CTTT2605T3 Scene 10, CA9012M)
Page 27 (CTTT2605T3 Scene 11) J. Bender Bar Latch K. Grip, Grip Release Slide and Face Plate: (Figure 27)
Page 28 L. Wire Cutters: (Figure 28) To Reverse, Interchange or Replace the Wire Cutters: (CTTT2605T3 Scene 12) NOTE While installing the cutters, make sure that (1): lip on upper cutter (Index F) fits into the recess behind the face plate (Index G) and (2):that the lip on the bottom cutter fits into the slot (Index H) in the wire cutter operating slide (Index I).
Page 29 N. Proper Wire O. Rotator (Figure 28) (CTTT2605T3 Scene 13) M. Wire Cutter Operating Slide...
Page 30 (CTTT2605T3 Scene 3, 4) P. Wire Straighteners: (Figure 30) NOTE: Check the wire straighteners when changing the coils to insure the accurate feeding of wire.
Page 31 Q. Supporter (CTTT2605T3 Scene 15) R. Tension Pawl: (Figure 32) S. Work Trip: (Figure 31) (CTTT2605T3 Scene 14) NOTE: Trip lever must NOT touch the clincher assembly (Index B) when moved fully forward or the rear table when moved fully back, or unit will not work properly.
Page 32 REMOVING AND DISMANTLING M2000 HEAD Note: Before removing head use hand jog to make sure bender bar is all the way up. 2. Slip tension spring from bracket. 1. Cut wire at bracket and secure. 10. R e m o v e the upper face plate clips.
Page 33 REMOVING AND DISMANTLING M2000 HEAD 22. Loosen face plate clamp screw and slide out face plate locating block. 20. R e m o v e screw 21. Slide tension spring bracket and adjusting lever from top. 18. R e m o v e r o t a t o r o p e r a t i n g stud...
Page 34 DISMANTLING DRIVE CAUTION Disconnect power to the machine NOTE: Head must be removed prior to dismantling drive before any disassembly. 6. Remove wire 9. Remove circuit board by gently spool stud. sqreezing here and then lift off circuit board. 5. Remove conical spring.
Page 35 DISMANTLING DRIVE O N / O F F S W I T C H BRACKET 15. Remove screws securing ON/OFF switch bracket. 17. Hold front glide bracket in place while removing the top screw. FRONT GLIDE BRACKET 16. Remove two screws from front glide PAPER TRIP ROD/KNOB bracket...
Page 36 DISMANTLING DRIVE TRIP LOCATING ROD REAR GLIDE BRACKET C O M P R E S S I O N SPRING TORSION SPRING PAPER TRIP ROD 19. Gently lower trip mechanism until it is clear of the trip locating rod. Do not yet pull away from rear glide bracket. 20.
Page 37 DISMANTLING DRIVE 24. Remove clincher brace screws. 25. Remove clincher brace. 26. Slide out front clincher rod with clincher slide. 23. Remove roll pin. 22. Lower clincher rocker lever. 21. Remove roll pin. (QF27F20)
Page 38 Section PARTS LIST (QF27F21)
Page 39 (QF27F22)
Page 40 (QF27F23)
Page 41 MODEL 305 (See Pages 40 & 41 for M2000 HEAD Parts List.) ITEM PART NO. DESCRIPTION REF. ITEM PART NO. DESCRIPTION REF. PAGE PAGE CK-138 SUPPORT CB-720 NUT, 6-32 HEX CG-115-A GEARMOTOR, 90 VDC (115 V.A.C.) CK-178 SCREW, 6-32 x 1.00 SET CG-115-B GEARMOTOR, 180 VDC (230 V.A.C.) CBB-283-K...
Page 42 NOTES...
Page 43 (CTTT2605T3 Manual)
Page 44 M2000 HEAD The following parts listing (from index numbers 1H through 70H) is for the Bindery Mate's M2000 Head, CTTT-2605-T3. ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION CAAA9074A2 WIRE GUIDE BRACKET ASSEMBLY 43H CAA9036B SUPPORTER SPRING LEVER NOTE: The above Wire Guide Bracket Assembly includes the 44H CA9034 SUPPORTER SPRING LEVER SCREW following items through item 11H:...
Page 45 ELECTRICAL SCHEMATIC 115 V.A.C. (SK828)
Page 46 ELECTRICAL SCHEMATIC 230 V.A.C. (SK828B)
Page 47 BINDERY MATE WHEN ORDERING PARTS, PLEASE STATE: QUANTITY REQUIRED, PART NUMBER, PART NAME, WIRE SIZE AND CROWN WIDTH OF YOUR STITCHER. Stitching & Bindery Products D i v i s i o n S a m u e l S t r a p p i n g S y s t e m s USA: 3911 S.

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Isp binderymate 2 305-g