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HOGG & DAVIS ODP 40-4 HRC Manual

High rope capacity 4,000 lb four drum puller
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ODP 40-4 HRC
The information, specifications, and illustrations in this manual are on the basis of
information available at the time it was written. The specifications, torque values,
pressures of operation, measurements, adjustments, illustrations, and other items can
change at any time. These changes can affect the service of the given product.
For the complete and most current information, contact:
Hogg & Davis, Inc
P.O. Box 405 / 3800 Eagle Loop
Odell, OR 97044-0405
541-354-1001
541-354-1080 Fax
For most recent manual
version please visit:
www.hoggdavis.com

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  • Page 1 ODP 40-4 HRC The information, specifications, and illustrations in this manual are on the basis of information available at the time it was written. The specifications, torque values, pressures of operation, measurements, adjustments, illustrations, and other items can change at any time. These changes can affect the service of the given product.

  • Page 2: Table Of Contents

    ODP 40-4 HRC High Rope Capacity 4,000 Lb Four Drum Puller Table of Contents Table of Contents ......................- 2 - Product Warnings......................- 3 - General Specifications ....................- 4 - Setup on the Job ......................- 8 - Setup of the unit ......................

  • Page 3: Product Warnings

    ODP 40-4 HRC High Rope Capacity 4,000 Lb Four Drum Puller Product Warnings These warning labels and others like it are placed in critical areas of the machine. The warnings are to be read and fully understood prior to operation of the unit.

  • Page 4: General Specifications

    ODP 40-4 HRC High Rope Capacity 4,000 Lb Four Drum Puller General Specifications This unit is designed to install overhead cable/conductor. • Four Drum Puller • 4,000 lbs Maximum Line Pull – Single Reel • 54” Rope Reel Diameter • Rope Capacity 15,000 ft of 5/8” per reel •...
  • Page 5 ODP 40-4 HRC High Rope Capacity 4,000 Lb Four Drum Puller © COPYRIGHT 2016 HOGG & DAVIS, INC - - 5 - -...
  • Page 6 ODP 40-4 HRC High Rope Capacity 4,000 Lb Four Drum Puller Operating Instructions All persons operating this machine must read and understand this manual as well as the operating, danger, and warning decals placed on the machine. Failure to read and understand these items subjects the operator and others to DEATH or SERIOUS INJURY.
  • Page 7 ODP 40-4 HRC High Rope Capacity 4,000 Lb Four Drum Puller Operators shall make themselves familiar with the placement of the following operating and safety features of the machine. 1. Grounding Lugs and their placement on Machine 2. Drive Chains and Sprockets 3.

  • Page 8: Setup On The Job

    ODP 40-4 HRC High Rope Capacity 4,000 Lb Four Drum Puller Setup on the Job Setup of the unit Position of unit Position the trailer with the centerline of the trailer in line with the pull. Place the unit at a minimum distance of two times the height of the first block.

  • Page 9: Rope Payout Procedure (Free Wheel)

    ODP 40-4 HRC High Rope Capacity 4,000 Lb Four Drum Puller Rope Payout Procedure (Free Wheel) When beginning the rope payout feature, be sure that the engine is turned off. Ensure that all tension is removed from the pulling rope before attempting to remove drive pin.

  • Page 10: Pulling Control

    ODP 40-4 HRC High Rope Capacity 4,000 Lb Four Drum Puller Pulling Control The following instructions explain how to properly set up the unit when it is to be used as a puller and have a pulling rope with NO TENSION.

  • Page 11: Level Wind

    ODP 40-4 HRC High Rope Capacity 4,000 Lb Four Drum Puller Pulling Control The following instructions explain how to properly set up the unit when it is to be used as a puller and have a pulling rope UNDER TENSION.
  • Page 12 ODP 40-4 HRC High Rope Capacity 4,000 Lb Four Drum Puller WARNING Failure to understand and follow the line pull graph can result in failure of reels and other major components. © COPYRIGHT 2016 HOGG & DAVIS, INC - - 12 - -...

  • Page 13: Lubrication And Maintenance

    ODP 40-4 HRC High Rope Capacity 4,000 Lb Four Drum Puller LUBRICATION AND MAINTENANCE This unit has no set PM schedule beyond that of the engine manufacturers suggested maintenance schedule. This unit should be visually inspected prior to each use while repairing any and all discrepancies prior to use.

  • Page 14: Drawbar Inspection

    ODP 40-4 HRC High Rope Capacity 4,000 Lb Four Drum Puller Drawbar inspection • Regularly inspect he drawbar for wear and damage. If wear exceeds 1/8”, replace the drawbar eye. • Check all drawbar mounting fasteners for proper torque. • Do not modify or add to the product.

  • Page 15: 15-15 Warranty

    ODP 40-4 HRC High Rope Capacity 4,000 Lb Four Drum Puller 15-15 Warranty Hogg and Davis, Inc. warrants its trailers against Hogg and Davis, Inc. warrants it's trailer main defects in material or workmanship for period of 15 frame assemblies (except pintle eyes or other...
  • Page 23 Common SPN.FMI Codes TEXT TRANSLATION % Accelerator Position #3 (Throttle 2) Voltage Above Normal or Shorted to High Source H Percent Accelerator Position #3 (Throttle 2) Voltage Below Normal or Shorted to Low Source Percent Accelerator Position #2 (Throttle 1) Voltage Above Normal or Shorted to High Source Percent Accelerator Position #2 (Throttle 1) Voltage Below Normal or Shorted to Low Source Accelerator Pedal Position (Multi-State Throttle) Voltage Above Normal, or Shorted to High Source Accelerator Pedal Position (Multi-State Throttle) Voltage Below Normal or Shorted to Low Source...
  • Page 24 Common SPN.FMI Codes TEXT TRANSLATION Injector Wiring Shorted to battery Injector Wiring Shorted to ground Sensor Supply Voltage 1 (+5V DC) Voltage Above Normal or Shorted to High Source Sensor Supply Voltage 1 (+5V DC) Voltage Below Normal or Shorted to Low Source Power Supply Low voltage to injectors Power Supply Power interruption Reprogram Controller ECU problem...
  • Page 25 Common SPN.FMI Codes TEXT TRANSLATION 1076 Fuel Injection Pump Fuel Control Value Error 1076 Fuel Injection Pump Fuel Control Value Error 1076 Fuel Injection Pump Fuel Control Valve Error 1076 Fuel Injection Pump Fuel Control Valve Error 1076 Fuel Injection Pump Fuel Control Valve Error 1076 Fuel Injection Pump Fuel Control Valve Error 1076...
  • Page 26 Appendix D 2G-ECO Governor Controller DTC Table Ver. 3.8.1 2007/5/18 J1939 Lamp Status J1939 Format Description （DEC） (Hex) 4 Engine Fuel Rack Position Sensor : Shorted to low source 1210 3 Engine Fuel Rack Position Sensor : Shorted to high source (Engine (E-ECU drive) start) 4 Accelerator Pedal Position Sensor "A"...
  • Page 27 ODP 40-4 HRC PARTS MANUAL The information, specifications, and illustrations in this manual are on the basis of information available at the time it was written. The specifications, torque values, pressures of operation, measurements, adjustments, illustrations, and other items can change at any time. These changes can affect the service of the given product.
  • Page 28 ODP 40-4 HRC Table of Contents Isometricc View Curbside View Rear View Full Reel Assembly Overspin Brakes HD Brake Cylinder Reel Assembly Reel Lock Pin (Old) Reel Lock Pin (New) Levelwind Assembly Levelwind Manifold Planetary Drive (Old) Planetary Drive (New)

  • Page 29: Isometricc View

    See Seat Sheet Controls See Controls Sheet Reel Assembly See Reel Assembly Sheet B13103 Electrical Box C29229 Cover, Control B13911 Battery Box C29237 Cover, Engine Page 1 C29014 Radiator Cover D05152 Toolbox Door ODP 40-4 HRC J04041 12k Dropleg Jack...

  • Page 30: Curbside View

    22'-4 2 " 268 7 " 10'-4" 123 7 " ITEM NO. PART NUMBER DESCRIPTION QTY. J04044 12k Dropleg Jack Drive Assembly See Drive Sheet D05152 Toolbox Door Page 2 Tank Assembly See Tanks Sheet J04041 Jackstands Curbside View E04017 Eye, Pintle...

  • Page 31: Rear View

    8'-6" 101 3 " ITEM NO. PART NUMBER DESCRIPTION QTY. S08059 Screen Assembly Levelwind LH Levelwind LH Levelwind RH Levelwind RH C32070 Levelwind Cylinder Page 3 J04041 12k Dropleg Jack Lights See Lighting Sheet Rear View J04044 12k Dropleg Jack...

  • Page 32: Full Reel Assembly

    If items look different than the parts breakdown please call for assistance. (541)354-1001 ITEM NO. PART NUMBER DESCRIPTION QTY. B07404 Bearing, 3" Pillow Block S04032 Screw, Set 1/2-13x1/2 Brake Assembly LH See Brake Assembly Sheet R07008 Reel K01010 Keystock S43044 Shaft Page 4 S29028...

  • Page 33: Overspin Brakes

    If items look different than the parts breakdown please call for assistance. (541)354-1001 Right Hand Left Hand ITEM NO. PART NUMBER DESCRIPTION QTY. B11484 Bolt, Hx Head 5/8"-11 x 3-1/2" Z8 P01052 Brake Pads (Set of 2) C04913 Caliper Ausco Page 5 B15916 Bracket, Caliper Mount LH...

  • Page 34: Hd Brake Cylinder

    If items look different than the parts breakdown please call for assistance. (541)354-1001 ITEM NO. PART NUMBER DESCRIPTION QTY. N04107 Nut Hex 5/16"-18 C06009 Bar round 3" 1018 S28022 Return Spring P08017 Piston, Aluminum two groove O01061 Seal O01060 O-Ring H08003 Cylinder Tube R19007...

  • Page 35: Reel Assembly

    If items look different than the parts breakdown please call for assistance. (541)354-1001 D02043 .0000 .6250 .1250 .007 .005 Rotor min. thickness - .500" QTY. ITEM NO. PART NUMBER DESCRIPTION B11368 Bolt, Hx Head 1/2"-13 x 1-1/2" D02043 Disc, Brake 30" H09019 Hub, Locking B11364...

  • Page 36: Reel Lock Pin (Old)

    If items look different than the parts breakdown please call for assistance. (541)354-1001 ITEM NO. PART NUMBER DESCRIPTION QTY. B15117 Mounting bracket N04555 Nut, Hex Nylock® 1/2"-13 H02042 Cam handle assy L08004 Locking pin Page 8 Reel Lock B11366 Bolt Hx head 1/2-13x2 Assembly S24021 Spacer, Reel Locking pin...

  • Page 37: Reel Lock Pin (New)

    If items look different than the parts breakdown please call for assistance. (541)354-1001 QTY. ITEM NO. PART NUMBER DESCRIPTION P06061 Pin, Reel Locking S28026 Spring, 1-1/4" x 4" B11366 Bolt, Hx Head 1/2"-13 x 2" B15126 Bracket, Locking Pin B11008 Bolt, Hx Head 1/4"-20 x 2"...

  • Page 38: Levelwind Assembly

    If items look different than the parts breakdown please call for assistance. (541)354-1001 Left Hand Levelwind Shown For right hand levelwind use Part #A08095 in place of Part #A08097 (Item 4) All other parts are the same ITEM NO. PART NUMBER DESCRIPTION QTY.

  • Page 39: Levelwind Manifold

    If items look different than the parts breakdown please call for assistance. (541)354-1001 S22067 S22068 Parts available for replacement: S22067 - Coil only for V02103 S22068 - Cartridge only for V02103 K02073 - Seal kir for S22068 For Complete assembly of part numbers 1,2,3,4 order part number V02121 ITEM NO.

  • Page 40: Planetary Drive (Old)

    If items look different than the parts breakdown please call for assistance. (541)354-1001 Drive Chain Slack Range: 1-1/2"-3" ITEM NO. PART NUMBER DESCRIPTION QTY. B11433 Bolt Hx head 1/2-13x1-1/2 Z8 W01565 Washer, Split Lock 1/2" W01005 Washer, Flat SAE 1/2" S29017 Idler Sprocket I02100...

  • Page 41: Planetary Drive (New)

    If items look different than the parts breakdown please call for assistance. (541)354-1001 NOTE: July 2014 to Present ITEM NO. PART NUMBER DESCRIPTION QTY. M08043 Motor, Sauer MMF035D B11445 Bolt, Hx Head 1/2"-13 x 1-3/4" Z8 W01565 Washer, Split Lock 1/2"zinc W01005 Washer, Flat SAE 1/2"zinc B11359...

  • Page 42: Engine/Pumps

    If items look different than the parts breakdown please call for assistance. (541)354-1001 ITEM NO. PART NUMBER DESCRIPTION QTY. B11343 Bolt Hx head 3/8-16x1-1/4 W01545 Washer, Split Lock 3/8" W01002 Washer Flat SAE 3/8 P20103 Pump, 10gpm O01111 O-ring Small Gear Pump P20070 Pump, Hydraulic B11364...
  • Page 43 If items look different than the parts breakdown please call for assistance. (541)354-1001 ITEM NO. PART NUMBER DESCRIPTION QTY. E02034 Engine P09097 Pump Adapter Plate C28026 Pump Coupler/ Flywheel P20070 Pump, Hydraulic P20103 Pump, 10gpm Page 15 O01111 O-ring Small Gear Pump Engine Assembly Tier 4 Final I04010 Spring Isolator 176#...

  • Page 44: Control Panel

    If items look different than the parts breakdown please call for assistance. (541)354-1001 ITEM NO. PART NUMBER DESCRIPTION QTY. S40100 Switch, SP/DT Momentary S40035 Switch, SP/ST Toggle G02076 Gauge, 600PSI D09030 Display, Controls Inc. S40070 Switch, Key Cole Hersee S40169 Switch, Payout Lock-Out M04061 Manifold Tension Control...

  • Page 45: Control Panel Tier 4

    If items look different than the parts breakdown please call for assistance. (541)354-1001 ITEM NO. PART NUMBER DESCRIPTION QTY. G02076 Gauge, 600PSI V02081 Tension Control S40035 Switch, SP/ST Toggle G02005 Gauge, Fuel Level C29034 Cover, Display Yanmar T4f K02707 Display, Yanmar T4 w/ Keyswitch S40100 Switch, SP/DT Momentary S40070...

  • Page 46: Hyd/Fuel Tanks

    If items look different than the parts breakdown please call for assistance. (541)354-1001 ITEM NO. PART NUMBER DESCRIPTION QTY. I04003 Insulator, Small T01100 Tank, Hydraulic 31 gallon G02046 Gauge, Hyd oil level N07002 Neck, Hydraulic fill C06155A Cap, Hydraulic Page 18 C06205 Cap, Fuel T01103...

  • Page 47: Operator Seat

    If items look different than the parts breakdown please call for assistance. (541)354-1001 ITEM NO. PART NUMBER DESCRIPTION QTY. Page 19 P06999 Pin, Bent Hitch 5/8 x 3" P14051 Post, Seat Mount Operator Seat S03040 Seat, Operator JD...

  • Page 48: Jackstands

    If items look different than the parts breakdown please call for assistance. (541)354-1001 J04041 J04044 REAR STREETSIDE/FRONT REAR CURBSIDE JACKSTAND JACKSTAND Page 20 Jackstands...

  • Page 49: Electrical Hood

    If items look different than the parts breakdown please call for assistance. (541)354-1001 ITEM NO. PART NUMBER DESCRIPTION QTY. Page 21 S21035 Socket 7-wire Pollak H05072 Hood, Electrical Electrical Hood S40003 Switch, Breakaway...

  • Page 50: Std. Trailer Lights

    If items look different than the parts breakdown please call for assistance. (541)354-1001 L04070 L04035 Light, 2" Red Light, 2" Amber L04030 Light, 4" Tail Stop Turn G08005 Grommet 2" Light L04055 Light, License plate G08010 Grommet, 4" Tail/Stop/Turn Page 22 Incandescent Light Package...

  • Page 51: Led Trailer Lights

    If items look different than the parts breakdown please call for assistance. (541)354-1001 L04310 L04311 Light Red 2" LED Light Amber 2" LED L04032 Light, 4" Tail/Stop/Turn Kit LED P05025 Pigtail 2 wire L04055 G08005 Light, License plate Grommet 2" Light Page 23 LED Light Package...

  • Page 52: Electrical Schematics

    Page 24...
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  • Page 54 Page 26...

  • Page 55: Hydraulic Schematics

    Page 27...
  • Page 56 Page 28...

  • Page 57: Wheel Torque Req

    Wheel Torque Requirements Be sure to use only the fasteners matched to the cone angle of your wheel (usually 60° or 90°). The proper procedure for attaching your wheels is as follows: 1. Start all bolts or nuts by hand to prevent cross threading. 2.
  • Page 58 Maximum Wheel Fastener Torque The wheel mounting studs used on Dexter Axles conforms to the SAE standards for grade 8. The maximum torque level that can be safely applied to these studs is listed in the following chart: Stud Size Max.

  • Page 59: Decals/Decal Locations

    Decal Kit # K40016 D30018 D30010 D30009 D30034 D30015 D30001 D30069 D30033 D30042 D30073 (10) D30028 D30036 D30026 D30022 D30021 D30062 D30063 D30064 D30065 T19001 D30067 R09044 R09043 (12) D30127 Page 31 ODP 40-4HRC Decals...
  • Page 60 D30075 D30074 D30081 D30128 D30068 D30083 D30076 Page 32 ODP 40-4HRC Decals...
  • Page 61 18 2 DETAIL A SCALE 1 : 12 ITEM NO. PART NUMBER DESCRIPTION QTY. D30028 Decal, Danger Twisty Man D30036 Decal, Electrocution Hazard D30026 Decal, Danger Stand Clear R09043 Reflector, Red 2x3-1/2 D30042 Decal, Keep Hands Clear D30015 Decal, Hot Surface D30067 Decal, Release Pressure D30127...
  • Page 62 QTY. ITEM NO. PART NUMBER DESCRIPTION D30063 Decal, Blue Reel D30068 Decal, Payout Lockout Release D30067 Decal, Release Pressure D30064 Decal, Green Reel D30074 Decal, Lower Control D30075 Decal, Upper Pressure D30076 Decal, Upper Keyswitch Page 34 D30065 Decal, Yellow Reel D30083 Decal, 12v Socket Decal Locations...
  • Page 63 9 10 ITEM NO. PART NUMBER DESCRIPTION QTY. D30073 Decal, 40-4 Tongue D30034 Decal, Grounding Lug R09044 Reflector, Amber 2x3-1/2 D30015 Decal, Hot Surface D30001 HD Logo 6x9 D30018 Decal, HD 1/2" x 9" D30036 Decal, Electrocution Hazard D30028 Decal, Danger Twisty Man D30042 Decal, Keep Hands Clear D30127...

  • Page 64: Brake Bleeding Inst

    Step 4: pump system up to @ 500psi and look for leaks. When finished, let the pressure in the system reach zero, then disconnect oil supply. Step 2: attach presurized hydraulic oil source to connector C28072 male ISO46 Hydraulic oil quick connect fitting P01052...

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