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Sperry Marine BridgeMaster E Series Technical Manual
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Sperry Marine BridgeMaster E Series Technical Manual

Sperry Marine BridgeMaster E Series Technical Manual

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Summary of Contents for Sperry Marine BridgeMaster E Series

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  • Page 213 'LVSOD\0RQLWRU8QLWVDQG&RQVROHV &KDSWHU 2.8mH PLCC 96400778 96400784 FILTER SCREENING BOX (150V TO 200V) RHRP8120 MON PWR PLCB2 42uH TP12 96400742 PLCB3 (24/32V) RHRP8120 100K (21.6 TO 42V) 100p 220u 250V 1N5388B VDR1 (MON PWR RTN) BYW29-150 220u HLMP6400 010 RHRP8120 100V 2.7mH YELLOW 96400794...
  • Page 214 &KDSWHU 'LVSOD\0RQLWRU8QLWVDQG&RQVROHV $SDJH)LJXUHGLVFDUGWKLV$VKHHW %ULGJH0DVWHU ( 5DGDU  ...
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  • Page 217 &KDSWHU 'LVSOD\0RQLWRU8QLWVDQG&RQVROHV O P T I O N A L K E Y B O A R D PLLF 1 PLLF 2 SERIAL DATA I/P PLLF 3 SERIAL DATA O/P PLLF 4 DTR OUT (+12V) PLLF 5 PLLF 6 PLLF 7 R T S O U T PLLF 8 PLLF 9...
  • Page 218 MONITOR UNIT KIT INCLUDES :- DISPLAY MONITOR BRILLIANCE MODULE AND INTERCONNECTING CABLE (1.5m) INTERFACE UNIT KIT DISPLAY MONITOR INCLUDES :- UNIT INTERFACE INTERFACE UNIT AND UNIT CABLE 65800514 (2m) BRILLIANCE M O D U L E P L Z PLXC S K Z C S K U S K W...
  • Page 219 &KDSWHU 'LVSOD\0RQLWRU8QLWVDQG&RQVROHV PROCESSOR KIT INCLUDES :- P R O C E S S O R E L E C T R O N I C S U N I T C O N T R O L P A N E L A S S E M B L Y W I T H DISPLAY MONITOR UNIT O P T I O N A L K E Y B O A R D AND THE FOLLOWING CABLES :-...
  • Page 220 &KDSWHU 'LVSOD\0RQLWRU8QLWVDQG&RQVROHV INTEGRAL DISPLAY MONITOR OPTIONAL OUTPUT TO SECONDARY BRILLIANCE VIEWER S K W REAR CABLE CABLE OPTIONAL CABLE 65800514 65800512 65800510 REAR INTERFACE PROCESSOR ELECTRONICS UNIT UNIT OPTIONAL JOYSTICK/ MEMORYCARD I/F TRACKERBALL OPTIONAL INTERFACE UNIT KIT INCLUDES :- INTERFACE UNIT AND ON/OFF CABLE 65800514 (2m) FILE REF: MODUCON3.ECW...
  • Page 221 6%DQG6FDQQHU8QLWVDQG7UDQVFHLYHUV &KDSWHU PLTK FAN L FILTER SCREENING BOX 650uH 650uH FAN N 96400789 96400789 PLTA *NNF LINE NEUTRAL 96400781 220n NNF 170W 470n EARTH 220n 220n LINE *NNF TEST 470n BLUE LINK 17mH NEUTRAL 17mH 180K 2W HVRTN 96400788 96400788 47K 2W BYV26E 1K 2W...
  • Page 222 6%DQG6FDQQHU8QLWVDQG7UDQVFHLYHUV &KDSWHU TP101 CHARGE TRIGGER D108 1N4003 RL1E C132 100n T101 C101 R101 TRIGGER 2:1 D109 L101 C133 R102 RL2E 100n 1N4003 MODULATOR HT +12V TP110 R128 Q101 D101 L102 PFN COIL 680K L105 F0810NH BY448 R129 MAG1 680K MAGNETRON D107 R106 BY448...
  • Page 223 6%DQG6FDQQHU8QLWVDQG7UDQVFHLYHUV &KDSWHU PLZF SYNCHRO S1 SYNCHRO S2 SYNCHRO S3 SYNCHRO R1 74HC74 SYNCHRO R2 SYNCHRO R3 H/MKR 1 H/MKR 1 RET RAD INHIBIT +12VPM RAD INHIBIT RET 74HC40103 2 3 4 5 6 7 8 9 100pf 65801804 65801810 CO/ZD 47654061 PVAZ172 CI/CE...
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  • Page 225 6%DQG6FDQQHU8QLWVDQG7UDQVFHLYHUV &KDSWHU MAINS LINE LINE MAINS NEUTRAL MAINS FILTER NEUTRAL EARTH EARTH 1 2 3 4 5 6 7 8 9 1 PLTA PLTK PLTG CONTACTOR +12V TU ENABLE- PLTB MODULATOR HT PLTH MODHT RTN +30v +12v PLTD MAG HTR SUPPLY MAG HTR SUPPLY TRANSCEIVER PSU 65801809...
  • Page 226 ;%DQG6FDQQHU8QLWVDQG7UDQVFHLYHUV &KDSWHU FILTER SCREENING BOX 650uH 96400789 PLTA *NNF LINE HVDC1 TP14 NEUTRAL 96400781 170W 220n 470n EARTH LINE *NNF TEST 470n BLUE LINK 17mH 17mH 180K 2W NEUTRAL HVRTN 96400814 96400814 47K 2W BYV26E 1K 2W 400V EARTH STTA812D +17V DC WRT HVRTN -600V...
  • Page 227 ;%DQG6FDQQHU8QLWVDQG7UDQVFHLYHUV &KDSWHU TP101 CHARGE TRIGGER D108 1N4003 RL1E C132 100n T101 C101 R101 TRIGGER 2:1 D109 L101 C133 R102 RL2E 1N4003 100n MODULATOR HT +12V TP110 R128 Q101 L102 PFN COIL 680K D101 L105 F0810NH BY448 R129 MAG1 680K MAGNETRON D107 R106 BY448...
  • Page 228 ;%DQG6FDQQHU8QLWVDQG7UDQVFHLYHUV &KDSWHU TP101 CHARGE TRIGGER D108 1N4003 RL1E C132 100n T101 C101 R101 TRIGGER 2:1 D109 L101 R102 C133 RL2E 1N4003 100n MODULATOR HT +12V TP110 R128 Q101 L102 PFN COIL 680K D101 L105 F0810NH BY448 R129 MAG1 680K MAGNETRON D107 R106 BY448...
  • Page 229 ;%DQG6FDQQHU8QLWVDQG7UDQVFHLYHUV &KDSWHU PLNA +Vsensor SENSOR 2 INPUT WHITE DYNAMIC BRAKE CIRCUIT SENSOR 1 INPUT GREEN +Vmotor BLACK SENSOR 3 INPUT GREY PBYR10100 MOTOR COMMUTATION CONNECTIONS 39-28-8080 1N914 0.1u PLNB PHASE 3 YELLOW PHASE 2 VIOLET PHASE 1 BROWN ZTX553 MOTOR POWER CONNECTIONS 15-31-1036 IRF540 +Vmotor...
  • Page 230 ;%DQG6FDQQHU8QLWVDQG7UDQVFHLYHUV &KDSWHU PLZF SYNCHRO S1 SYNCHRO S2 SYNCHRO S3 SYNCHRO R1 74HC74 SYNCHRO R2 SYNCHRO R3 H/MKR 1 H/MKR 1 RET RAD INHIBIT +12VPM RAD INHIBIT RET 74HC40103 2 3 4 5 6 7 8 9 100pf 65801813 65801819 CO/ZD 47654121 PVAZ172 CI/CE...
  • Page 231 ;%DQG6FDQQHU8QLWVDQG7UDQVFHLYHUV &KDSWHU RAD INHIBIT RAD INHIBIT RET 65801820 65801821 47654124 PLZK PRE TRIG EXT TRIG PM ON/OFF PM TX/RX PM TUNE XR ADJUST XT ADJUST +12VPM -12VPM AZI PULSES HEADING MARKER COMPONENTS ABOVE LINE NNF 100n 100n 100n 100n 100n 100n 100n PLZM...
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  • Page 233 ;%DQG6FDQQHU8QLWVDQG7UDQVFHLYHUV &KDSWHU LINE LINE1 MAINS LINE LINE MAINS NEUTRAL MAINS FILTER ASSY 65825601 LINE2 NEUTRAL NEUT EARTH (65801503) 1 2 3 4 5 6 7 8 9 1 PLTK +MOTOR PLTA -MOTOR PLTG SYNCHRO S1 MOTOR/ SYNCHRO S2 SYNCHRO MOTOR DRIVE +V SENSOR GEARBOX SYNCHRO S3...
  • Page 234 ;%DQG6FDQQHU8QLWVDQG7UDQVFHLYHUV &KDSWHU PULSE BEARING ASSY 65801805 +12V SLOTTED DISK AZI PULSES HEADING MARKER (65801510) 1 2 3 4 5 SYNCHRO S1 SYNCHRO S2 SYNCHRO S3 PLZE SYNCHRO R1 SYNCHRO R2 PLZF SYNCHRO R3 HEADING MARKER 1 SYNCHRO S1 HEADING MARKER 1 RET THESE FUNCTIONS ARE ONLY AVAILABLE SYNCHRO S2 SYNCHRO...
  • Page 235 ;%DQG6FDQQHU8QLWVDQG7UDQVFHLYHUV &KDSWHU MAINS LINE LINE LINE 1 LINE MAINS NEUTRAL NEUT. NEUTRAL MAINS FILTER LINE 2 ASSEMBLY EARTH (65825503) SCREEN EARTH 65825601 1 2 3 4 5 6 7 8 9 1 PLTK +MOTOR PLTA PLTG -MOTOR (65825502) PLTB MODULATOR HT PLTH MODHT RTN +30v...
  • Page 236 'LVSOD\0RQLWRU8QLWVDQG&RQVROHV &KDSWHU 2.8mH PLCC 96400778 96400784 FILTER SCREENING BOX (150V TO 200V) RHRP8120 MON PWR PLCB2 42uH TP12 96400742 PLCB3 (24/32V) RHRP8120 100K (21.6 TO 42V) 100p 220u 250V 1N5388B VDR1 (MON PWR RTN) BYW29-150 220u HLMP6400 010 RHRP8120 100V 2.7mH YELLOW 96400794...
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  • Page 238 3URFHVVRU(OHFWURQLF8QLWV &KDSWHU SERIAL CONTROL SERIAL DATA To TU/ VIDEO TxRx TRIGGER MIS TRIGGER SART VIDEO VIDEO MIXER Video (i 960 Based Design) RADAR PROCESSOR TRACK TABLE EBM BUS RGB + Sync MONITOR (68340 Based DISPLAY 1365 x 1024 Design) PROCESSOR 79Hz Interlaced Serial Control 43kHz Line Freq...
  • Page 239 3URFHVVRU(OHFWURQLF8QLWV &KDSWHU INTERSWITCH INT/EXT POINTER SERIAL SERIAL I/O MONITOR INTERFACE JOYSTICK CONTROL (OPTIONAL KEYBOARD) 68340 PCMCIA CARDS (x2) VIDEO PROCESSOR EBM BUS CORE REQUEST (TO RADAR PROCESSOR) 2M FLASH H SYNC WORKSPACE MEMORY V SYNC COMPASS COMPASS INTERFACE (TO MONITOR) EBMBUS INTERFACE GENERAL I/O i960...
  • Page 240 3URFHVVRU(OHFWURQLF8QLWV &KDSWHU SCALED RETIMED DIGITISED VIDEO VIDEO SERIAL VIDEO 4x4 BIT RADAR ANALOGUE DIGITAL VIDEO VIDEO VIDEO VIDEO RETIMER PROCESSING PROCESSING VIDEO REQUEST A/C SEA & RAIN RANGE SCALING TO XY CONVERSION AUTO VIDEO INTERFERENCE 4096 AZIMUTHS PROCESSING REJECTION VIDEO INTEGRATION AND A/D CONVERSION ENHANCE ALGORITHM (UPTO 48MHz)
  • Page 241 3URFHVVRU(OHFWURQLF8QLWV &KDSWHU Mechanical items 3 off Jumper For LK1, 2 & 3 9*2K2 2 3 4 5 6 7 8 9 SKDR 6N139 10K 1W S1 RTN S2 RTN 1N914 S3 RTN SYNCH REF S IN1 SKDS SYNCH REF RTN S IN2 COMP0 S IN3...
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  • Page 243 3URFHVVRU(OHFWURQLFV8QLWV &KDSWHU SKBA MON PWR MONITOR MON PWR RTN S1 RTN POWER MON PWR S2 RTN COMPASS S3 RTN MON PWR RTN TRANSCEIVER DU VIDEO (SYNCH REF LOW) SYNCH REF VIDEO SYNCH REF MEDIUM SYNCH REF HIGH SYNCH REF RTN S1 RTN S2 RTN TX DATA 1+...
  • Page 244 3URFHVVRU(OHFWURQLFV8QLWV &KDSWHU C O M P A S S M O N I T O R R E M O T E VIDEO T X R X SERIAL T R A C K VIDEO P O I N T E R SIGNALS I/P 1 TABLE...
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  • Page 362 &KDSWHU 6%DQG6FDQQHU8QLW )DXOW)LQGLQJDQG)LUVW/LQH6HUYLFLQJ  +HDGLQJ0DUNHU5HSODFHPHQW $WWKH6FDQQHU&RQWURO8QLWVHWWKHLVRODWLQJVZLWFKWRWKH¶2))·SRVLWLRQDQGORFNLW ,VRODWHWKHUDGDUIURPWKHVKLS·VPDLQVVXSSO\XVLQJWKHLVRODWLQJVZLWFKSURYLGHG 5RWDWHWKHDQWHQQDXQWLOWKHIURQWIDFHLVSRLQWLQJDZD\IURPWKHWUDQVFHLYHU 5HIHUWR)LJXUHDQGUHPRYHWKH3HUIRUPDQFH0RQLWRUFRYHU7KHORFDWLRQRIWKH3XOVH %HDULQJSFELVVKRZQLQ)LJXUH5HPRYHWKHWZRVHFXULQJVFUHZVDQGUHPRYHWKHSFE 5HSODFHWKHSFEDQGVHFXUHZLWKWZRVFUHZV7ZRGRZHOVRIGLIIHUHQWGLDPHWHUVORFDWHWKH SFELQWKHFRUUHFWRULHQWDWLRQ  +HDGLQJ0DUNHU$OLJQPHQW $OLJQPHQWRIWKH+HDGLQJ0DUNHULVDFKLHYHGYLDWKH,QLWLDOLVDWLRQPHQXDWWKH'LVSOD\8QLW %ULGJH0DVWHU ( 5DGDU  ...
  • Page 363 6%DQG6FDQQHU8QLW &KDSWHU )DXOW5HSRUWLQJDQG)LUVW/LQH6HUYLFLQJ DANGER! LETHAL VOLTAGES ARE EXPOSED WHEN COVERS ARE REMOVED. ENSURE TRANSCEIVER IS ISOLATED FROM SHIP'S SUPPLY, AND THAT THE SHIP'S SUPPLY TO THE SCANNER MOTOR IS ISOLATED AT THE SCANNER CONTROL UNIT. To remove Transceiver cover unscrew 4 M6 captive screws. FILE REF MAINT0.ECW iss.
  • Page 364 &KDSWHU 6%DQG6FDQQHU8QLW )DXOW)LQGLQJDQG)LUVW/LQH6HUYLFLQJ DANGER! LETHAL VOLTAGES ARE EXPOSED WHEN COVERS ARE REMOVED. ENSURE THAT TRANSCEIVER IS ISOLATED FROM SHIP'S SUPPLY BEFORE REMOVING COVERS. To remove Transceiver cover unscrew four M6 captive screws. FILE REF. MAINT8.ECW iss. A To remove filter box cover unscrew two M6 captive screws.
  • Page 365 6%DQG6FDQQHU8QLW &KDSWHU )DXOW5HSRUWLQJDQG)LUVW/LQH6HUYLFLQJ M A G N E T R O N RECEIVER FILTER PCB M A I N S F U S E T R I G G E R P C B R E C E I V E R INPUT PCB FILE REF.
  • Page 366 &KDSWHU 6%DQG6FDQQHU8QLW )DXOW)LQGLQJDQG)LUVW/LQH6HUYLFLQJ DANGER! LETHAL VOLTAGES ARE EXPOSED WHEN THE COVERS ARE REMOVED. ENSURE TRANSCEIVER IS ISOLATED FROM THE SHIP'S MAINS SUPPLY BEFORE REMOVING COVERS. Loosen the six (M8) Transceiver securing bolts sufficiently to allow the transceiver to be disengaged from the dowels.
  • Page 367 6%DQG6FDQQHU8QLW &KDSWHU )DXOW5HSRUWLQJDQG)LUVW/LQH6HUYLFLQJ WARNING: Ensure that the scanner supply is turned off at the Remove six M6 screws Scanner Control Unit. to remove magnetron from heatsink. Note: Two different screw lengths are used. TP100 Magnetron current setting label. Disconnect two magnetron leads from terminal block.
  • Page 368 &KDSWHU 6%DQG6FDQQHU8QLW )DXOW)LQGLQJDQG)LUVW/LQH6HUYLFLQJ On the Trigger PCB set: LK5, and LK6 to 2 - 3. This is the service position, and will allow the transmitter to transmit when the antenna is stationary. Restore the ship's supply to the Transceiver. Switch on at the Display and wait 3 minutes for timer.
  • Page 369 6%DQG6FDQQHU8QLW &KDSWHU )DXOW5HSRUWLQJDQG)LUVW/LQH6HUYLFLQJ Disconnect: PLYA, PLHY, PLYC, PLYD, PLYB and PLYK if fitted. Remove six M4 screws to remove the Trigger PCB and the screening plate from the pillars on the Modulator PCB. PLYC PLYD Replacement is the reverse PLYK PLYB of removal.
  • Page 370 &KDSWHU 6%DQG6FDQQHU8QLW )DXOW)LQGLQJDQG)LUVW/LQH6HUYLFLQJ PLYA PLYH LK3 LK2 PLYC PLYD PLYK PLYB FILE REF. TRIGGER.ECW iss. C ATE TEST LINKS FITTED NOT FITTED BAUD RATE LINKS NOT FITTED NOT FITTED SERVICE LINKS NORMAL OPERATION FITTED 1 - 2 NORMAL OPERATION FITTED 1 - 2 SERVICE FITTED 2 - 3 SERVICE FITTED 2 - 3 WHEN FITTED 2 - 3 THE TRANSMITTER...
  • Page 371 6%DQG6FDQQHU8QLW &KDSWHU )DXOW5HSRUWLQJDQG)LUVW/LQH6HUYLFLQJ To remove the Modulator PCB it is first necessary to remove the Transceiver assembly as detailed previously. Remove Trigger PCB as detailed previously Disconnect two magnetron leads from TSJ. Unscrew and remove four pillars. Disconnect PLVB, PLVC PLVD.
  • Page 372 &KDSWHU 6%DQG6FDQQHU8QLW )DXOW)LQGLQJDQG)LUVW/LQH6HUYLFLQJ PLVD PLVC Y E L L O W GREEN EHT BOARD 65801816 TP100 PLVB TP101 TP102 FILE REF. X_MODLTR.ECW MODULATOR LINK SETTINGS FOR 65810812 / 65825812 / 65830812 S-BAND 10 kW X-BAND 25 kW X-BAND FITTED 2 - 3 FITTED 1 - 2 FITTED 1 - 2 FOR MAGNETRON MG5424 FITTED 2 - 3 FOR MAGNETRON M1458...
  • Page 373 6%DQG6FDQQHU8QLW &KDSWHU )DXOW5HSRUWLQJDQG)LUVW/LQH6HUYLFLQJ WARNING! Before starting this procedure ensure that D31 is not illuminated. If D31 is illuminated isolate Transceiver To remove Power Supply from ship's mains supply before PCB. proceeding. Disconnect PLTA, PLTB, PLTD, PLTH, PLTG. Unscrew four M4 screws securing heatsink to chassis.
  • Page 374 &KDSWHU 6%DQG6FDQQHU8QLW )DXOW)LQGLQJDQG)LUVW/LQH6HUYLFLQJ MAINS ON LED H V R T N MAG I G N D TP14 -600V H V D C TEST POINTS -600V +30V +20V +12V -12V -12V +12V The above voltages are measured with respect to TP1. +20V HVRTN +30V...
  • Page 375 6%DQG6FDQQHU8QLW &KDSWHU )DXOW5HSRUWLQJDQG)LUVW/LQH6HUYLFLQJ Plain Washer Bracket Spring Detail Fixing "B" Washer Remove Transceiver as detailed previously Remove M4 nut, bolt and washers securing top of Receiver Assembly. Disconnect PLPA, PLPB from the Receiver Filter PCB. Remove four M3 screws securing Receiver Filter PCB and remove PCB.
  • Page 376 &KDSWHU 6%DQG6FDQQHU8QLW )DXOW)LQGLQJDQG)LUVW/LQH6HUYLFLQJ Remove four M5 screws securing the Receiver Assembly to the Limiter. Loosen but do not remove two M5 screws securing the receiver support bracket. Rotate the receiver support bracket to the position shown. The Receiver assembly will then slide out.
  • Page 377 6%DQG6FDQQHU8QLW &KDSWHU )DXOW5HSRUWLQJDQG)LUVW/LQH6HUYLFLQJ DANGER! LETHAL VOLTAGES ARE EXPOSED WHEN COVERS ARE REMOVED. ENSURE TRANSCEIVER IS ISOLATED FROM SHIP'S SUPPLY, AND THAT THE SHIP'S SUPPLY TO THE SCANNER MOTOR IS ISOLATED AT THE SCANNER CONTROL UNIT. To remove Performance Monitor cover unscrew four M6 captive screws.
  • Page 378 &KDSWHU 6%DQG6FDQQHU8QLW )DXOW)LQGLQJDQG)LUVW/LQH6HUYLFLQJ Remove Performance Monitor cover as detailed in Figure 6.15. To remove Bearing and FILE REF MAINT14.ECW iss. A Heading Marker PCB. disconnect PLA. Replacement is the reverse of removal. Note when refitting that the two locating dowels are Remove two M3 screws, Before refitting check different sizes to ensure...
  • Page 379 6%DQG6FDQQHU8QLW &KDSWHU )DXOW5HSRUWLQJDQG)LUVW/LQH6HUYLFLQJ Remove Performance Monitor cover as detailed in Figure 6.15. Disconnect coaxial cable. FILE REF MAINT15.ECW iss. B 21/01/99 NOTE: The attenuator that is connected between the coaxial cable and the Performance Monitor is part of the Performance Monitor. Replacement is the reverse It should be disconnected from the of removal.
  • Page 380 &KDSWHU 6%DQG6FDQQHU8QLW )DXOW)LQGLQJDQG)LUVW/LQH6HUYLFLQJ Remove Transceiver as detailed in Figure 6.4. Remove three M4 screws Remove the four screws Disconnect fan wires from securing the fan bracket, securing the fan to the the thermostat. and withdraw the fan. bracket. Replacement is the reverse of removal.
  • Page 381 ;%DQG6FDQQHU8QLW &KDSWHU )DXOW5HSRUWLQJDQG)LUVW/LQH6HUYLFLQJ  ;%DQG6FDQQHU8QLW  $FFHVVWR0DVWKHDG7UDQVFHLYHU 6HW7UDQVFHLYHU8QLWWR6WDQGE\DQGVZLWFKRIIWKH'LVSOD\8QLWIURPWKHIURQWSDQHO ,VRODWHDQGUHPRYHERWK6KLS·V6ZLWFK)XVHVLQ'&V\VWHPV ,VRODWHWKHUDGDUIURPWKHVKLS·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  • Page 388 &KDSWHU ;%DQG6FDQQHU8QLW )DXOW)LQGLQJDQG)LUVW/LQH6HUYLFLQJ T O P C A S T I N G A S S E M B L Y S H O W N F U L L Y O P E N P E R F O R M A N C E M O N I T O R P E R F O R M A N C E M O N I T O R C O V E R...
  • Page 389 ;%DQG6FDQQHU8QLW &KDSWHU )DXOW5HSRUWLQJDQG)LUVW/LQH6HUYLFLQJ PERFORMANCE MONITOR P O W E R S U P P L Y MODULATOR PCB TRIGGER PCB RECEIVER FILTER PCB RECEIVER ASSEMBLY BEARING & HEADING MARKER PCB M A G N E T R O N CIRCULATOR M O T O R / G E A R B O X LIMITER LOW-NOISE FRONT END...
  • Page 390 &KDSWHU ;%DQG6FDQQHU8QLW )DXOW)LQGLQJDQG)LUVW/LQH6HUYLFLQJ 3 SCREWS (TRANSCEIVER) MODULATOR HEATSINK 2 BOLTS - 1 CONCEALED (TRANSCEIVER) PSU HEATSINK TO CASTING 2 SCREWS (TRANSCEIVER) PSU TO MODULATOR CHASSIS PLATES 1 SCREW (TRANSCEIVER) CIRCULATOR MOUNTING PLATE TO PSU CHASSIS 4 SCREWS - 1 CONCEALED (TRANSCEIVER) MICROWAVE ASSEMBLY 4 S C R E W S...
  • Page 391 ;%DQG6FDQQHU8QLW &KDSWHU )DXOW5HSRUWLQJDQG)LUVW/LQH6HUYLFLQJ DETAIL OF UPPER TRANSITION DETAIL OF ANTENNA SUPPORT CASTING 3 S C R E W S ( M O T O R R E P L A C E M E N T ) M O T O R A N D G E A R B O X BEARING AND HEADING MARKER PCB A S S E M B L Y BEARING DISK...
  • Page 392 &KDSWHU ;%DQG6FDQQHU8QLW )DXOW)LQGLQJDQG)LUVW/LQH6HUYLFLQJ 3 OFF RETAINING SCREWS FOR MOTOR DRIVE PCB File Ref. XMAP_6.ECW )LJXUH  ;%DQG0DVWKHDG7XUQLQJ8QLW6LGHYLHZVKRZLQJ0RWRU'ULYH%RDUGUHWDLQLQJVFUHZV %ULGJH0DVWHU ( 5DGDU  ...
  • Page 393 ;%DQG6FDQQHU8QLW &KDSWHU )DXOW5HSRUWLQJDQG)LUVW/LQH6HUYLFLQJ TOP CASTING ASSEMBLY P E R F O R M A N C E S H O W N F U L L Y O P E N M O N I T O R C O V E R P E R F O R M A N C E M O N I T O R WAVEGUIDE ASSEMBLY - TAKE CARE NOT TO BEND...

  • Page 394: Input Pcb

    &KDSWHU ;%DQG6FDQQHU8QLW )DXOW)LQGLQJDQG)LUVW/LQH6HUYLFLQJ WAVEGUIDE TRANSITION FOR INPUT PCB BULKHEAD TURNING UNIT 4 S C R E W S ACCESS TO MAINS FILTER File Ref. XBAP_2.ECW INTEGRAL TRANSCEIVER ONLY ISSUE B 16/4/99 )LJXUH  ;%DQG%XONKHDG7XUQLQJ8QLW9LHZVKRZLQJDVVHPEOLHVILWWHGWRORZHUFDVWLQJ %ULGJH0DVWHU ( 5DGDU  ...
  • Page 395 ;%DQG6FDQQHU8QLW &KDSWHU )DXOW5HSRUWLQJDQG)LUVW/LQH6HUYLFLQJ F I L T E R B O X C O V E R T H E R M A L S W I T C H P O W E R S U P P L Y P C B M A I N S F U S E 2 S L O T T E D H O L E S ( T R A N S C E I V E R R E M O V A L )
  • Page 396 &KDSWHU ;%DQG6FDQQHU8QLW )DXOW)LQGLQJDQG)LUVW/LQH6HUYLFLQJ On the Trigger PCB set: LK5, and LK6 to 2 - 3. This is the service position, and will allow the transmitter to transmit when the antenna is stationary. Restore the ship's supply to the Transceiver. Switch on at the Display and wait 3 minutes for timer.
  • Page 397 ;%DQG6FDQQHU8QLW &KDSWHU )DXOW5HSRUWLQJDQG)LUVW/LQH6HUYLFLQJ PLYC PLYD PLYK PLYB Disconnect: PLYA, PLHY, Replacement is the reverse PLYC, PLYD, PLYB and of removal. PLYK if fitted. Set links as detailed Remove six M4 screws overleaf. to remove the Trigger PCB and the screening plate from the pillars on the FILE REF.
  • Page 398 &KDSWHU ;%DQG6FDQQHU8QLW )DXOW)LQGLQJDQG)LUVW/LQH6HUYLFLQJ PLYA PLYH LK3 LK2 PLYC PLYD PLYK PLYB FILE REF. TRIGGER.ECW iss. C ATE TEST LINKS FITTED NOT FITTED BAUD RATE LINKS NOT FITTED NOT FITTED SERVICE LINKS NORMAL OPERATION FITTED 1 - 2 NORMAL OPERATION FITTED 1 - 2 SERVICE FITTED 2 - 3 SERVICE FITTED 2 - 3 WHEN FITTED 2 - 3 THE TRANSMITTER...
  • Page 399 ;%DQG6FDQQHU8QLW &KDSWHU )DXOW5HSRUWLQJDQG)LUVW/LQH6HUYLFLQJ To remove the Modulator PCB it is first necessary to remove the Transceiver assembly as detailed previously. Remove Trigger PCB as detailed previously. Disconnect two magnetron leads from TSJ. Unscrew and remove four pillars. Disconnect PLVB, PLVC PLVD.
  • Page 400 &KDSWHU ;%DQG6FDQQHU8QLW )DXOW)LQGLQJDQG)LUVW/LQH6HUYLFLQJ PLVD PLVC YELLOW GREEN EHT BOARD 65801816 TP100 PLVB TP101 TP102 FILE REF. X_MODLTR.ECW ISSUE B 16/4/99 MODULATOR LINK SETTINGS FOR 65810812 / 65825812 / 65830812 S-BAND 10 kW X-BAND 25 kW X-BAND FITTED 2 - 3 FITTED 1 - 2 FITTED 1 - 2 FOR MAGNETRON MG5424 FITTED 2 - 3 FOR MAGNETRON M1458...
  • Page 401 ;%DQG6FDQQHU8QLW &KDSWHU )DXOW5HSRUWLQJDQG)LUVW/LQH6HUYLFLQJ WARNING! Before starting this procedure ensure that D31 is not illuminated. If D31 is illuminated isolate Transceiver To remove Power Supply from ship's mains supply before PCB. proceeding. Disconnect PLTA, PLTB, PLTD, PLTH, PLTG, PLTK. Unscrew four M4 screws securing heatsink to chassis.
  • Page 402 &KDSWHU ;%DQG6FDQQHU8QLW )DXOW)LQGLQJDQG)LUVW/LQH6HUYLFLQJ PLTH P L T G PLTB PLTA PLTD +30V +20V +12V PLTK -600V -12V M O T O R S U P P L Y G N D MAG I TP14 HVDC H V R T N MAINS ON TEST POINTS "LKA"...
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