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Hydraulic Symbol
Specifications
Material of Construction
Body
: Carbon Steel / Stainless Steel.
Bladder
: Nitrile(NBR) / Butyl (IIR) /
Connections
Gas Side
: 5/8" UNF / 1/4" BSP /
Fluid Side
: Female Threaded or
Paint-CS Accumulators : Externally painted in RAL-5010.
Description
A hydro-pneumatic accumulator is a device used
specifically for storage of liquid under pressure. As liquids,
for all practical purposes, are incompressible, this objective
is achieved by utilizing the compressibility of gases.
A flexible rubber separator i.e., bladder is fitted into the
accumulator shell.
An inert gas - nitrogen - is filled into the bladder through a
pressure valve to a pressure P . The bladder expands, filling
the entire volume V of the accumulator shell.
0
When the system pressure P is higher than the gas
precharge pressure P , the liquid enters the accumulator
0
and the bladder is compressed reducing the gas volume to
V .
1
Should the liquid pressure rise to P , the volume of gas
reduces to V with an attendant rise in pressure, thus
2
balancing the Liquid pressure.
A potential energy is now stored in the accumulator to be
utilised whenever needed.
Viton (FKM) / EPDM ....
others listed on ordering code.
5/16" UNEF/Vg8 / 7/8" UNF.
Others on request.
Flanged. Others on request.
Others on request.
0
1
2
Bladder Accumulator
Technical Data
Design
Max. Pressure (PS)
Test Pressure (PT)
Temperature range
Allowable pre.ratio (P /P ) : 4:1
2
Nominal capacity
Max. Flow rates
Fluid
Fluid Viscosity range
Recommended viscosity
Fluid contamination degree: Class 21/19/16
Certification
The EPE bladder accumulators are generally designed &
manufactured according to European directive. They can
also be supplied as per ASME or others on request.
Materials
In standard version, the shell is made of carbon steel and
painted on the outside with a coat of rust inhibitor; the
valves are made from carbon steel - phosphated. This
configuration is suitable for oils and non-corrosive liquids.
Options for shell in stainless steel / aluminium / titanium
alloy are available on request.
Shells Nickle plated / Rilsan coated
available on request.
1
Technical specifications subject to change.
Type : AS
: Seamless / Fabricated shell.
: 16-360 Bar.
: 1.43 x PS
: -20°C to +80°C (Standard)
0
: 0.2 to 575 Ltrs.
: Refer page 6.
: 10 to 400 cSt
: 32 cSt
according to ISO 4406:1999
or better on request.
or others are also

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Summary of Contents for EPE AS Series

  • Page 1 Description Certification A hydro-pneumatic accumulator is a device used The EPE bladder accumulators are generally designed & specifically for storage of liquid under pressure. As liquids, manufactured according to European directive. They can for all practical purposes, are incompressible, this objective also be supplied as per ASME or others on request.
  • Page 2: Operation

    For special applications various surface coatings are available as well as stainless steel construction. The bladder construction which is unique to EPE is Bladder moulded in a single piece thus obviating problems associated with seamed construction. The gas valve is fitted in such a manner which allows it to be connected easily and safely.
  • Page 3 Bladder - Material | Durability Material The choice of the elastomer used for the bladder depends on the liquid to be used and on the operating temperatures (and at times, storage). In the chart below, each polymer has a designated letter to be used in the ordering code. Temperature Code Polymer...
  • Page 4 Ordering Code - Accumulators / PO:10 / – To indicate only if applicable Standard Accumulator - Seamless Shell = AS High-Flow Accumulator - Seamless Shell = ASHF Welded Accumulator - Poppet Design = ASWP Welded Accumulator - Disc Design = ASWD (P0 15 bar) ≤...
  • Page 5 Ordering Code - Accumulators / PO:10 / – To indicate only if applicable BSPP (Parallel Thread) = G (standard) BSPT (Taper Thread) NPT (Taper Thread) To suit SAE 3000 PSI flange To suit SAE 6000 PSI flange Fluid Port Square Flange Connection SAE Internal Thread type...
  • Page 6 Ordering Code - Accumulators / PO:10 / – To indicate only if applicable Factory Testing CE/PED SELO / ML (China) Test Certification ASME Sec.VIII Divn.1 App.22 (w/o stamp) = 7W ASME Sec.VIII Divn.1 App.22 - U stamp = 7U Others / Dual Certification - on request Carbon steel = C (standard) Fluid Valve...
  • Page 7 Ordering Code - Accumulators / PO:10 / – To indicate only if applicable Standard Accumulator - Without any variants = -- Liquid Side Variants = L01 Liquid Adapter in SS (if different from FPA) = L02 Poppet & spring in SS (if different from FPA) = L03 Fluid Port Assembly without Bleed Port = L11...
  • Page 8 Dimensions - AS/ASHF/ASWP (Poppet design) AS/ASHF ASWP Fig.3a Fig.3b Dimensions Max. Fluid Port Connection (BSP) ø ø ø A/F1 A/F2 Model Pre. Vol. ltrs AS 0.2 1/2” —--- AS 0.7 AS 1 3/4” 3/8” AS 1.5 AS 3 AS 4 1-1/4”...
  • Page 9 Spare Parts List - AS/ASHF/ASWP (Poppet design) AS/ASHF ASWP Fig.4a Fig.4b Part Number * Item Description Qty. AS 0.2 AS 0.7 AS 1~1.5 AS 3 AS 4~6 AS 10~55 AS 60~130 ASWP 3 ASWP 4~6 ASWP 10~55 ASHF 10~55 Accumulator Shell Bladder Gas Valve Body B10024...
  • Page 10 Dimensions - ASWD/ASLV/ASLVHF (Disc design) ASWD ASLV/ASLVHF Fig.5a Fig.5b Dimensions Max. Fluid Port Conn. ø ø ø ø A/F1 A/F2 Model Pre. Vol. ltrs ASWD 1.5 ASWD 3 ASWD 4 ASWD 5 ASWD 6 ASWD 10 ASWD 15 ASWD 20 ASWD 25 ASWD 28 1025...
  • Page 11 Spare Parts List - ASWP/ASLV/ASLVHF (Disc design) ASWD ASLV/ASLVHF 20,21 Fig.6a Fig.6b Part Number * Item Description Qty. ASWD 1.5 ASWD 3 ASWD 4~6 ASWD 10~55 ASLV 150~575 ASLVHF 150~575 Accumulator Shell Bladder Gas Valve Body B10107 B10107 B10202 B10333 Rubber-coated Washer C10106 C10106...
  • Page 12 Ordering Code - Bladder Assembly S - 35 - P - M50 - C - V Standard = S (standard) Refer Transfer Barrier Design = ST Fig.8a & 8b Liquid Separator = SL 0.2 - 130 Ltrs (type : AS/ASHF/ASWD/ASWP) = 0.2-130 Nominal 150 - 575 Ltrs (type : ASLV/ASLVHF)
  • Page 13 S 55 1538 4.60 Note : EPE reserves the right to supply bladder assemblies in 2, 3 or multiple pieces joined together and/or gas stem moulded with bladder making it inseparable. In such case no spare gas valve will be required.
  • Page 14 Valve Designs | Availability Gas Valve types (refer Bladder Ordering Code - Page # 12) Fill Valve 7/8” UNF Fill Valve Fill Valve 5/8” UNF M30x1.5 M50x1.5 Type : U5/8 Type : M30 Type : MU7/8U Vg8 (Fill Valve) Fill Valve 7/8”...
  • Page 15 Valve Designs | Availability Gas Valve types (refer Bladder Ordering Code - Page # 12) Fill Valve 7/8” UNF 5/8” UNF M22x1.5 Type : U7/8 Type : U5/8 (SL) Vg8 (Fill Valve) Type : M22 (ST) M22x1.5 7/8” UNF M50x1.5 Type : U7/8V &...
  • Page 16 Valve Designs | Availability Gas Valve types availability (refer Bladder Ordering Code - Page # 12) Description ò | Capacity ð 10~55 60~130 Code û ü ü ü ü ü Without Gas Valve (only bladder) û û ü ü ü ü...
  • Page 17 Ordering Code | Dimensions - Gas Bottles Accumulator Design = BA Design Neck Design = BB Threaded Design = BD 3-55 Ltrs (type : BA) = 3 - 55 Nominal Volume 25-50 Ltrs (type : BB) = 25 - 50 (Ltrs) 20-75 Ltrs (type : BD) = 20 - 75...
  • Page 18 Accumulator Stations General AS 55... Accumulator When the flow rate or the demand from accumulator exceeds a single accumulator, accumulator stations are deployed which are pre-fitted with valves and piping as desired by the user to reduce installation time. AS 35... Accumulator Single row stands of 2 to 5 accumulators (Fig.13) or double row stands of 4 to 10 accumulators (Fig.12) are normally assembled.
  • Page 19: Operation And Maintenance

    Operation & Maintenance General All EPE accumulators are carefully inspected and tested at The mounting must be such that should a rupture occur the factory and are exactly as designated by the code on the pipe system at the liquid connection, or should the printed on the name plate.
  • Page 20 Operation & Maintenance Initial Operation It is important that the gas pressure be kept constant and Before the system is pressurised it has to be bled. For this, should therefore be checked periodically by means of the the vent screw in the fluid port assembly has to be eased filling and checking equipment PC/...
  • Page 21 Operation & Maintenance Increase or reset precharge pressure If it is necessary to fill, or to increase the gas pressure, proceed as follows: Fit the PC/ unit as described above. Ÿ Fit the connection to nitrogen cylinder. (refer Fig.16 & Ÿ...
  • Page 22 Operation & Maintenance General High Pressure Range (AS/ASHF/ASWP): If the Accumulator has to be stripped for any reason, the Remove the bleed screw. (Fig. D-2) Ÿ following procedure must be followed in the sequence Remove the ring nut and the spacer ring. (Fig. D-3) Ÿ...
  • Page 23 Operation & Maintenance Bladder Gas Valve Assembly Low Pressure Range (ASWD): Should the bladder have to be replaced and the gas valve is Insert the bladder (use a threaded tube M 12 x 1.5) Ÿ in good condition it is possible to fit a new bladder to the old Mount name plate and nut for the gas valve body.
  • Page 24: Special Instructions

    EPE Process Filters & Accumulators Pvt. Ltd., Techni Towers, C-54/A, TSIIC, Balanagar, Hyderabad - 500 037, Telangana, INDIA Ph : +91 40 23778803 | Fax : +91 40 23871447 | business@epe-india.com | www.epe-india.com...