ATH M126 Operating Instructions Manual

Hide thumbs

Table Of Contents

Table of Contents

Quick Links

Download this manual

OPERATING INSTRUCTIONS

ATH

M126

Table of Contents

Need help?

Do you have a question about the M126 and is the answer not in the manual?

Questions and answers

Summary of Contents for ATH M126

Page 1 OPERATING INSTRUCTIONS M126...
Page 2: Table Of Contents
SPARE PART BOOK ......................- 43 - 10.0 NOTES ..........................- 57 - ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 2 -...
Page 3: Introduction
TIP: Provides more information on functionality and tips for using the device efficiently. Appropriate protective clothing must be worn for all work on the described system. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 4: Description
Contains all electrical components Emergency stop For switching off the machine in an emergency ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 4 -...
Page 5 Control unit for lifting and lowering the lifting carriage Control unit for the hydraulic mounting finger ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 6: Operation
The tyre changer is not splash-proof, so do not clean wheels on the machine with water jets. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 7 Check that the rims sit correctly in all four jaws and that the tyre turns smoothly, otherwise it is not possible to assemble. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 8 E/1-E6). Use the four clamping jaws to select the appropriate clamp for the rim. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 9 Unscrew the valve insert on the wheel valve and let out all the air. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 10 Begin the rotation process to release the entire tyre from the rim. Then continue with the removal procedure. > ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 10 -...
Page 11 Bring the mounting finger into a 90° position so that it can be driven between the tyre and rim to grip the tyre with the hook. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 12 Cover the tyre and the wheel rim in a sufficient amount of mounting paste. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 15: Technical Data
< 70 dB(A) Net weight 485 kg Gross weight 560 kg Scale Drawing ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 15 -...
Page 16: Installation
1630 mm Height 1270 mm Storage temperature -25 to +55 °C ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 16 -...
Page 17: Unpacking The Machine
7) Plastic contact strip for mounting finger 8) OPTIONAL: Instructional video ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 17 -...
Page 18: Location
Humidity 50% at 40 °C – 90% at 20 °C Drawing ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 18 -...
Page 19: Fixing
The compressed air maintenance unit must be serviced at regular intervals. The maximum or minimum pressure ensures perfect functioning without any damage. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 20: Hydraulic Connection
Machine assembly must be carried out by a qualified and competent person. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 20 -...
Page 22: Assembly
Warning: in some cases, this must be checked at regular intervals and tightened if necessary (note in the instructions). ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 23: Operation
 Annual check of the machine by an authorised and trained person ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 23 -...
Page 24: Basic Information
Moving parts of the machine can catch loose clothing, long hair or jewellery. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 25: Maintenance
Minimum requirement for truck mounting machine: Impact anchor M12 x 100 ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 25 -...
Page 26: Safety Regulations For Oil
Oil is a combustible medium. Pay attention to possible hazards. Wear oil-resistant protective clothing, such as gloves, goggles, protective clothing, etc. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 27: Notes
Check motor and transmission for function and wear Check welds and construction Visual inspection (according to inspection plan) ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 27 -...
Page 28: Troubleshooting / Error Display And Solutions
ALWAYS USE ORIGINAL PARTS AND ACCESSORIES ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 28 -...
Page 29: Maintenance And Service Instructions
Check the water level in the separator (2).  Water is drained when the valve (B) is opened. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 29 -...
Page 30: Disposal
The machine contains some substances that can pollute the environment and cause harm to the human body if not handled correctly. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 31: Eg-/Eu-Konformitätserklärung / Ec-/Eu-Declaration Of Conformity
BY MODIFICATION AND / OR CHANGES TO THE MACHINE, THE CE EXAMINATION IS EXCLUDED WITHOUT LIMITATION AND A LIABILITY SHALL BE EXCLUDED. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 32: Appendix
Not relevant! Electric circuit diagram Main switch Motor contactor Motor Emergency stop ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 32 -...
Page 33: Hydraulic Circuit Diagram
Gear pump JF-310 Electric motor TYPBSI—L2-4 Hydraulic tank connection Hydraulic tank return ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 33 -...
Page 34: Warranty Card
ATH-Heinl within 24 hours) Place & Date Signature & Stamp ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 34 -...
Page 35: Scope Of The Product Warranty
(overload, outdoor installation, technical changes) are excluded from the warranty! ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 36: Inspection Log
Make a note of all the data below Manufacturer & type of mounting materials used: ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 37: Installation And Handover Log
Operator name and company stamp Date and operator signature ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 37 -...
Page 38: Inspection Plan
Condition / mechanical safety device Condition / functions under load Inspection sticker issued ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 38 -...
Page 39: Visual Inspection (Authorised Expert)
Delete if not applicable Confirmation of operator or a representative with date and signature ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 40 Delete if not applicable Confirmation of operator or a representative with date and signature ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 41 Delete if not applicable Confirmation of operator or a representative with date and signature ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 42 Delete if not applicable Confirmation of operator or a representative with date and signature ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 43: 9.0 Spare Part Book
9.0 SPARE PART BOOK ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 43 -...
Page 45 Rändelschraube M10x25 Handle m10*25 Inner hexagon screw ´0132 6002032 Innen-Sechskantschraube M10x70 m10*70 ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 45 -...
Page 46 6002039 Abdrückrolle Roller fixing pin ´0140 RZA1001 6002040 Zylinderabdeckung Cylinder cover ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 46 -...
Page 47 Nylon roller shock insulator Nylon Abdrückrolle ´0211 RSS1003 6002050 Sechskantstange 1 Hexagonal bar 1 ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 47 -...
Page 48 Nylon roller shock insulator Nylon Abdrückrolle ´0311 RSS1004 6002061 Sechkantstange 2 Hexagonal bar 2 ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 48 -...
Page 49 6002088 O-Ring Ø63x3.1 O-RING Φ30X2.62 ´0420 6002089 O-Ring Ø52x3.1 O-RING Φ63X3.1 ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 49 -...
Page 50 Dichtsatz für Hubzylinder kpl. OIL SEAL TW5500039 Kippzylinder / Turntable cylinder ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 50 -...
Page 51 Connector m14*1.5 ´0535 Sperre komplett Valve ´05* RDS1001 Dichtsatz Kippzylinder kpl. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 51 -...
Page 52 Zylinder für Montagefinger / Mounting hook cylinder ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 52 -...
Page 53 ´0611 6002120 Kolbenstange shaft Dichtsatz Zylinder Montagefinger ´06* RDS1002 6002121 kpl. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 53 -...
Page 54 Verbindungsstift Connector pin ´0720 6002148 Sechskantschraube M16x70 Outer hexagnonal bolt m16*70 ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 54 -...
Page 55 ATH # Ref. Beschreibung Description ´0801 REM0995 Hydraulikventil manuell Hydraulic valve manual ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 55 -...

ATH M126 Operating Instructions Manual

1 Introduction

2 Installation

3 Operation

4 Maintenance

5 Eg-/Eu-Konformitätserklärung / Ec-/Eu-Declaration of Conformity

6 Appendix

7 Warranty Card

8 Inspection Log

9 0 Spare Part Book

10 Notes

Quick Links

Need help?

Questions and answers

Related Manuals for ATH M126

Summary of Contents for ATH M126

Table of Contents