4x4 Traction BeadLocker Installation Instructions Manual

4x4 Traction BeadLocker Installation Instructions Manual

Internal beadlock

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4x4 Traction BeadLocker

HOW DOES IT WORK?

Your 4x4 Traction BeadLocker™ Internal Beadlock is
basically a low-profile tire located inside the existing
tire. An inner tube is located inside the beadlock
casing, which is kept inflated to 3.5 bar. The
beadlock casing holds the inner and outer tire beads
against the rim, preventing bead separation. The
standard tire can then be deflated and inflated to any
pressure below 3.5 bar, via the beadlock air channel.

SAFETY

Read the instructions thoroughly. Work safely! Let
common sense prevail throughout the entire
installation process. Wear hand & eye protection. Be
cautious with compressed air. Use tire chocks before
jacking the vehicle up and safety stands after it is up.
Work sober! Keep these instructions in the vehicle for
future reference, as others may need them to repair
your tire.

TOOLS REQUIRED

You must have:
1) Tire Levers, or machine.
2) A valve puller to remove the old valve.
3) A knife or deburring tool to smooth the tire
bead.
4) A valve-core removing tool.
5) A hand operated drill to drill and deburr the
new valve stem hole.
6) 4 & 8mm drill bits.
7) Deburring bit, or 10mm drill.
8) NB!! A ¼" or 7mm spanner to hold the tube valve stem, while tightening the nut.
9) A 12mm spanner to fasten the tube- and air channel valve stem nuts.
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56 PLATINUM STREET LADINE - P.O. BOX 2884, POLOKWANE 0700
(015) 293-0736/7
FAX: 086 664 9201
Reg. No. 1989/027609/23
Internal Beadlock Installation Instructions:
E-MAIL: info@4x4traction.co.za
VAT Reg. No: 4920107051
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Summary of Contents for 4x4 Traction BeadLocker

  • Page 1 Internal Beadlock Installation Instructions: ™ HOW DOES IT WORK? Your 4x4 Traction BeadLocker™ Internal Beadlock is basically a low-profile tire located inside the existing tire. An inner tube is located inside the beadlock casing, which is kept inflated to 3.5 bar. The beadlock casing holds the inner and outer tire beads against the rim, preventing bead separation.
  • Page 2 MOUNTING SUMMARY The only modification required to install the 4x4 Traction BeadLocker™ Internal Beadlock, is to drill one hole in your rim (wheel) for the beadlock inner tube, which must be done correctly. 4x4 Traction cannot be held responsible for damaged rims due to drilling errors.
  • Page 3 Left inside the tire, these chips can eventually chafe and wear through the beadlock casing, inner tube or both. 4x4 Traction is not responsible for this type of failure or product replacement. Keep everything very clean and smooth.
  • Page 4 Your objective is to make it easy to move your hand around inside the tire to properly align and check the dusted tube and casing for proper position. MOUNT THE 4X4 TRACTION BEADLOCKER™ INTERNAL BEADLOCK CASING AND TUBE For sake of illustration, picture that the casing is just like another tire, only it’s inflated by an inner tube.
  • Page 5 1) First, ensuring that all beadlock components are well lubricated with the powder before you start, mount the casing’s inside bead on the rim. 2) Roughly position the stitched overlap in the beadlock casing 180° across from the valve stem holes. 3) Now, gently force the tube over the rim so it nests within the casing.
  • Page 6 MOUNTING THE SPECIAL AIR CHANNEL 1) Remove the nut, domed washer and thick o-ring from the air channel valve stem. 2) Ensure only the thin o-ring remains on the valve stem. 3) Locate the original valve hole in the wheel. 4) Pushing your fingers between the beadlock casing and tube, create some space to fit the air channel valve stem through the original valve hole.
  • Page 7 We recommend that you run the beadlock at 3.5 bar all the time. HOW LOW CAN YOU GO? Although the 4X4 Traction BeadLocker™ Internal Beadlock can be used as a “run flat” for a Lowest Tire Pressure short distance, you cannot drive on flat or very low pressure 4x4 Traction BeadLocker™...
  • Page 8 DISCLAIMER • 4x4 Traction cannot be held liable for 4x4 Traction BeadLocker™ Internal Beadlocks incorrectly installed and/or misused in a manner for which they were not intended. • Vehicles driven with low tire pressures may result in less predictable handling on or off highway, so drive accordingly.

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