Buhler Farm King 1684 Operator And Parts Manual
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Buhler Farm King 1684 Operator And Parts Manual

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OPERATOR AND PARTS MANUAL
Backsaver Auger
Models 1684, 16104, 16124
082018
FK370
Revision 4
6990633 (1-13)
Printed in U.S.A.
© Bobcat Company 2013
062013 | Rev 1 | 88664296

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Summary of Contents for Buhler Farm King 1684

  • Page 1 OPERATOR AND PARTS MANUAL Backsaver Auger Models 1684, 16104, 16124 082018 FK370 Revision 4 6990633 (1-13) Printed in U.S.A. © Bobcat Company 2013 062013 | Rev 1 | 88664296...

  • Page 3: Table Of Contents

    Table of Contents - Backsaver Auger 1684, 16104 & 16124 TABLE OF CONTENTS Manufacturer’s Statement: For technical reasons, Buhler Industries Inc. reserves the right to modify machinery design and specifications provided herein without any preliminary notice. Information provided herein is of descriptive nature.
  • Page 4 Table of Contents - Backsaver Auger 1684, 16104 & 16124...

  • Page 5: Safety

    Warranty Registration - Backsaver Auger 1684, 16104 & 16124 WARRANTY REGISTRATION FORM This form must be filled out by the dealer and signed by both the dealer and the customer at the time of delivery. Customer Name: Dealer Name: Customer Address: Dealer Address: City: Prov / State:...
  • Page 6 Warranty Registration - Backsaver Auger 1684, 16104 & 16124...
  • Page 7 Introduction - Backsaver Auger 1684, 16104 & 16124 INTRODUCTION This Operator and Parts Manual was written to give the owner / operator instructions on the safe operation, maintenance and part identification of the Farm King equipment. READ AND UNDERSTAND THIS OPERATOR AND PARTS MANUAL BEFORE OPERATING YOUR FARM KING EQUIPMENT.
  • Page 8 Introduction - Backsaver Auger 1684, 16104 & 16124...

  • Page 9: Owner's Information

    Introduction - Backsaver Auger 1684, 16104 & 16124 Serial Number Location OWNER’S INFORMATION Thank you for your decision to purchase a Farm King Please enter the model and serial number in the space Backsaver Auger. To ensure maximum performance of provided for easy reference.

  • Page 10: Equipment Identification

    Introduction - Backsaver Auger 1684, 16104 & 16124 EQUIPMENT IDENTIFICATION 1684, 16104 Component Location BRIDGING DISCHARGE SPOUT BOOM WINCH TOP BOX HYDRAULIC CYLINDERS UNDERCARRIAGE DRIVELINE AMBER LIGHT INPUT BOX INTAKE AUGER JACK SAFETY HOPPER CHAIN B-0533...

  • Page 11: 16124 Component Location

    Introduction - Backsaver Auger 1684, 16104 & 16124 16124 Component Location OVERFLOW END CAP BRIDGING DISCHARGE SPOUT BOOM TOP BOX UNDERCARRIAGE HYDRAULIC CYLINDERS INTAKE AUGER INPUT HOPPER SAFETY CHAIN Y16124...
  • Page 12 Introduction - Backsaver Auger 1684, 16104 & 16124...
  • Page 13 Safety - Backsaver Auger 1684, 16104 & 16124 SAFETY SAFETY INSTRUCTIONS ..........15 Safe Operation Is The Operator’s Responsibility .
  • Page 14 Safety - Backsaver Auger 1684, 16104 & 16124...

  • Page 15: Safety Instructions

    Safety - Backsaver Auger 1684, 16104 & 16124 SAFETY INSTRUCTIONS Safe Operation Needs A Qualified Operator Safe Operation Is The Operator’s Responsibility Safety Alert Symbol Operators must have instructions before operating the machine. Untrained operators can cause injury or This symbol with a warning statement means: death.

  • Page 16: Use Safety Rules

    Safety - Backsaver Auger Backsaver Auger 1684, 16104 & SAFETY INSTRUCTIONS (CONT’D) Transport Safety Use Safety Rules • Review Transport Safety instructions in tractor • Read and follow instructions in this manual and the manual before moving. tractor’s Operators Manual before operating. •...

  • Page 17: Operation Safety

    Safety - Backsaver Auger 1684, 16104 & 16124 SAFETY INSTRUCTIONS (CONT’D) Safety Rules For Power Take-Off (PTO) Driven Equipment Operation Safety • Keep PTO shields and all guards in place. Replace • Ensure bystanders are clear of the area before damaged or missing shields and guards before operating.

  • Page 18: Machine Requirements And Capabilities

    Safety - Backsaver Auger Backsaver Auger 1684, 16104 & SAFETY INSTRUCTIONS (CONT’D) Machine Requirements And Capabilities • Fasten seat belt securely. If equipped with a foldable Roll-Over Protective Structure (ROPS), only fasten seat belt when ROPS is up and locked. DO NOT wear seat belt if ROPS is down.

  • Page 19: Fire Prevention

    Safety - Backsaver Auger 1684, 16104 & 16124 FIRE PREVENTION Electrical Maintenance Check all electrical wiring and connections for damage. Keep the battery terminals clean and tight. The machine and some equipment have components Repair or replace any damaged part or wires that are that are at high temperatures under normal operating loose or frayed.

  • Page 20: Welding And Grinding

    Safety - Backsaver Auger Backsaver Auger 1684, 16104 & FIRE PREVENTION (CONT’D) Welding And Grinding Always clean the machine and equipment, disconnect the battery, and disconnect the wiring from the machine controls before welding. Cover rubber hoses, battery and all other flammable parts. Keep a fire extinguisher near the machine when welding.

  • Page 21: Operating Safety Zone

    Safety - Backsaver Auger 1684, 16104 & 16124 OPERATING SAFETY ZONE Safety Zone Identification ELECTROCUTION HAZARD • Owners operators Keep away from power lines, AVOID INJURY OR DEATH should allow only electrocution occur authorized personnel and • allow small without direct contact. grain transport vehicles...

  • Page 22: Safety Signs (Decals)

    Safety - Backsaver Auger Backsaver Auger 1684, 16104 & SAFETY SIGNS (DECALS) Follow the instructions on all the Signs (Decals) that are on the equipment. Replace any damaged signs (decals) and be sure they are in the correct locations. Equipment signs are available from your Farm King equipment dealer.
  • Page 23 Safety - Backsaver Auger 1684, 16104 & 16124 SAFETY SIGNS (DECALS) (CONT’D) Intake Auger Input Box Elbow B-0502 B-0430 p/n 961016 p/n 963206...
  • Page 24 Safety - Backsaver Auger Backsaver Auger 1684, 16104 & SAFETY SIGNS (DECALS) (CONT’D) Intake Auger B-0454 p/n 917765 p/n 961017...

  • Page 25: Equipment Decals And Signs

    Safety - Backsaver Auger 1684, 16104 & 16124 EQUIPMENT DECALS AND SIGNS Part Number 966699 NOTE: All safety related decals are shown in the Safety Signs Section. (See “SAFETY SIGNS (DECALS)” on page 22.) Check and replace any worn, torn, hard to read or missing decals on your equipment.

  • Page 26: Safety Sign-Off Form

    Safety - Backsaver Auger Backsaver Auger 1684, 16104 & SAFETY SIGN-OFF FORM Instructions are necessary before operating or servicing equipment. Read and understand the Operator and Parts Manual and safety signs (decals) on equipment. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing.
  • Page 27 Assembly - Backsaver Auger 1684, 16104 & 16124 ASSEMBLY GENERAL ASSEMBLY INFORMATION ........29 Component Unloading And Identification .
  • Page 28 Assembly - Backsaver Auger 1684, 16104 & 16124...

  • Page 29: General Assembly Information

    Assembly - Backsaver Auger 1684, 16104 & 16124 GENERAL ASSEMBLY INFORMATION NOTE: If any components are damaged, missing or replacement parts are required, contact your Component Unloading And Identification Farm King Dealer. Assemble the 1684, 16104 & 16124 Backsaver Augers in the following order: 1.

  • Page 30: 1684, 16104 & 16124 Base Group

    Assembly - Backsaver Auger 1684, 16104 & 16124 1684, 16104 & 16124 BASE GROUP Figure 4 1684 Undercarriage Assembly Assemble the undercarriage on flat level surface. B-0774 Install a strap (Item 1) around the center of the axle (Item 2) [Figure 4]. •...
  • Page 31 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 6 Figure 8 B-0780 B-0777 Install a strap (Item 1) around the RH lower lift arm (Item 2) [Figure 8]. Connect the strap to an approved Install a strap (Item 1) around the center of the right lifting device.
  • Page 32 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 9 Figure 10 B-0781 B-0781 Align the LH lower lift arm (Item 1) with the two Locate the two lift arm axle pins. mounts (Item 2) [Figure 10] on the axle. Lift Arm Axle Pin Size Install one axle pin (Item 3) [Figure 10] through the 1”...
  • Page 33 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 11 Figure 13 B-0784 B-0786A Continue installing the connecting link pin through the Place the connecting link (Item 1) and pivot yoke (Item connecting link and RH lower lift arm. 2) [Figure 11] on the ground, between the LH & RH lower lift arms.
  • Page 34 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 15 Figure 17 B-0787 B-0788 Rotate the pivot yoke (Item 1) [Figure 15] up. Lower the hydraulic cylinder and align the rod end of Bottom Cylinder Pin Size the cylinder with the pivot yoke [Figure 17] (with 2”...
  • Page 35 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 18 Figure 20 B-0846 B-0790A Install one 1/2” flat washer on the remaining 1/2” x 2” bolts (Item 1) [Figure 20], install bolts through the Lift the LH & RH lower lift arms. Remove blocks (Item lift arm torque tube and LH &...
  • Page 36 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 22 Figure 24 B-0801 B-0798 Align and lower the upper lift arm (Item 1) until the Lower the hydraulic cylinder (Item 1) onto the cradle upper lift arm is inside the two mounts (Item 2) [Figure rest (Item 2) [Figure 22].
  • Page 37 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 26 Figure 28 B-0806 Install one narrow rim washer (Item 1) and cotter pin B-0803 (Item 2) [Figure 28] onto the top yoke pin. Narrow Rim Washer Size Install a strap (Item 1) [Figure 26] on the upper cross member of the connecting link.
  • Page 38 Assembly - Backsaver Auger 1684, 16104 & 16124 Narrow Rim Washer Size Figure 32 2” x 10 Ga. Cotter Pin Size 5/16” x 3” Figure 30 B-0812 Install a strap (Item 1) around the center of the left undercarriage arm (Item 2) [Figure 32]. Connect the strap to an approved lifting device.
  • Page 39 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 34 nut on the bolt (both sides). Do not tighten at this time. Figure 36 B-0816 Align the brace plate (Item 1) [Figure 34] with the B-0811 mounting plates on the LH & RH undercarriage arms. Locate and install the 1-1/2”...

  • Page 40: 16104 Undercarriage Assembly

    Assembly - Backsaver Auger 1684, 16104 & 16124 16104 Undercarriage Assembly Figure 37 Assemble the undercarriage on flat level surface. B-0252 • DO NOT permit bystanders to be in the work area Install a strap (Item 1) around the center of the axle when unloading and assembling the auger (Item 2) [Figure 37].
  • Page 41 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 39 Figure 41 B-0253 B-0491 Install the grease zerk (Item 1) [Figure 41] into the Install a strap (Item 1) around the center of the right right and left lower lift arms. undercarriage arm (Item 2) [Figure 39].
  • Page 42 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 43 Figure 45 B-0259 B-0262 NOTE: It is recommended to leave the plastic on the Align the RH lower lift arm (Item 1) with the two hydraulic cylinders during assembly. This will mounts (Item 2) [Figure 43] on the axle.
  • Page 43 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 47 Figure 49 B-0264 B-0266 Place the right yoke arm (Item 1) on the outside of the Install one 2” narrow rim washer and one 5/16” x 3” link (Item 2) [Figure 49]. Position cylinder inside the cotter pin onto the 2”...
  • Page 44 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 51 Figure 53 B-0259 B-0268 Align the LH lower lift arm (Item 1) with the two Align the RH lower lift arm (Item 1), link (Item 2) and mounts (Item 2) [Figure 51] on the axle. LH lower lift arm (Item 3) [Figure 53].
  • Page 45 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 55 Figure 56 B-0272 B-0271 Install the remaining 1/2” x 2” bolts (Item 1) [Figure 56], 1/2” flat washers and 1/2” lock nuts (both sides). NOTE: Install a chain or strap through the base ends Do not tighten bolts and lock nuts at this time.
  • Page 46 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 58 Figure 60 B-0275 B-0277 Lower the two hydraulic cylinders onto the cradle rest Align and lower the upper lift arm (Item 1) until the [Figure 58]. upper lift arm is inside the two mounts (Item 2) [Figure 60] on the lower lift arms.
  • Page 47 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 62 Figure 64 B-0264 B-0581 Install one 2” narrow rim washer (Item 1) and 5/16 x Install one 2” narrow rim washer (Item 1) and 5/16 x 3” cotter pin (Item 2) [Figure 62] onto the 2” x 20-1/ 3”...
  • Page 48 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 66 Figure 68 B-0283 B-0495 Install one 2” narrow rim washer (Item 1) and 5/16” x Align the left cylinder mounting holes of the upper lift 3” cotter pin (Item 2) [Figure 68] onto the cylinder pin arm.
  • Page 49 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 70 Figure 72 B-0287 B-0287 Tighten the bottom two bolts (Item 1) [Figure 72] first. Tighten the bottom bolts until the two mounting Align the left undercarriage arm (Item 1) with the plates are touching (no gap).
  • Page 50 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 73 Figure 75 B-0292 Locate and install the undercarriage lift arm pin (Item B-0289 1), undercarriage lift arm pin collars (Item 2), 1/2” x 3- 1/2” bolts (Item 3) [Figure 75] and 1/2” lock nuts. Do Align the brace plate (Item 1) [Figure 73] with the not tighten bolts and nuts at this time.
  • Page 51 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 77 B-0294 Install the two grease zerks (Item 1) into the upper lift arm. Install the two grease zerks (Item 2) [Figure 77] into the link.

  • Page 52: 16124 Undercarriage Assembly

    Assembly - Backsaver Auger 1684, 16104 & 16124 16124 Undercarriage Assembly Figure 78 Assemble the undercarriage on flat level surface. F2322-1 • DO NOT permit bystanders to be in the work area Install a strap around the center of the axle (Item 1) when unloading and assembling the auger [Figure 78].
  • Page 53 Assembly - Backsaver Auger 1684, 16104 & 16124 NOTE: Align axle extensions evenly on both sides. Six Bolt Hub - Tighten wheel nuts to 133 lb. ft. (180 N•m) of torque. Figure 80 Lower the axle and tires to the ground. Check tire pressure.
  • Page 54 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 83 Figure 85 FK-0002 FK-0006 Align the LH undercarriage arm (Item 1) with the Align the RH lower lift arm (Item 1) with the two mounting flange (Item 2) on the axle [Figure 85]. mounts (Item 2) [Figure 83] on the axle.
  • Page 55 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 86 Align the upper lift link to the RH lower lift arm (Item 2) [Figure 87]. Slide the upper lift link shaft into the top hole on the RH lower lift arm until the shaft is fully installed. Figure 88 FK-0007 Install straps or chains (Item 1) around the upper lift...
  • Page 56 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 90 Figure 91 FK-0013 FK-0014 Align the LH lower lift arm (Item 1) to the upper lift Align the LH lower lift arm (Item 1) with the two link (Item 2) [Figure 90]. mounts (Item 2) [Figure 91] on the axle.
  • Page 57 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 93 Figure 95 FK-0029 FK-0014 Apply a light coat of grease to the 3” diameter pin Apply a light coat of grease to the 4” diameter pin (Item 1) [Figure 93] and install the 3” diameter (Item 1) and install the 4”...
  • Page 58 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 97 Figure 98 FK-0021 FK-0022 Install a strap (Item 1) around the hydraulic cylinder NOTE: The hydraulic cylinder rod ends must be (Item 2) [Figure 97]. installed with grease zerks face down. NOTE: The hydraulic cylinder ports must face down Lower the hydraulic cylinder (Item 1) and align the when installed.
  • Page 59 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 99 Figure 101 FK-0023 FK-0024 Install a strap around the hydraulic cylinder (Item 1) Lower the hydraulic cylinder (Item 1) and align the [Figure 99]. hydraulic cylinder (rod end) with the upper pivot yoke (Item 2) and lower pivot yoke (Item 3) [Figure 101].
  • Page 60 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 103 Figure 105 FK-0005 FK-0030 Install a strap (Item 1) around the center of the RH Install the support brace (Item 1) between the support undercarriage arm (Item 2) [Figure 103]. arm mounts (Item 2) [Figure 105] located on the RH lower lift arm and LH lower lift arm.
  • Page 61 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 106 Figure 107 FK-0033 FK-0032 Install a strap(s) around the cross brace support (Item 1) [Figure 107]. Using a strap and proper lifting device, raise the upper link arm (Item 1) [Figure 106]. Connect the strap to an approved lifting device.
  • Page 62 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 108 929850_1 Install the axle adjust jack (Item 1) [Figure 108] as shown to the mount on the axle and secure with the 1/2” x 3-1/2” clevis pin and hair pin clip. Repeat procedure for opposite side.

  • Page 63: 1684 & 16104 Tube Assembly

    Assembly - Backsaver Auger 1684, 16104 & 16124 1684 & 16104 Tube Assembly Figure 110 Assemble the tube on flat level surface. • DO NOT permit bystanders to be in the work area B-0298 when unloading and assembling the auger components.
  • Page 64 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 112 Figure 114 B-0302 B-0300 Remove the four bolts (Item 1) and remove the dust Model 1684 cap (Item 2) [Figure 112]. Install a strap (Item 1) around #3 tube (Item 2) [Figure 114].
  • Page 65 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 116 Figure 118 B-0310 B-0307 When installing the connecting shaft, the shaft will Slide the flighting from the #3 tube (1684) or #4 tube need to be aligned with and inserted into the inner (16104) forward onto the connecting shaft and install collar (Item 1) [Figure 116] of flighting tube.
  • Page 66 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 120 Install remaining bolts and tighten bolts in a criss- cross pattern [Figure 121], working around the mounting flanges. Repeat [Figure 117] thru [Figure 121] for the remaining tubes. Locate and uncoil the four 3/4” cables. Locate and uncoil the two 1/2”...
  • Page 67 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 123 [Figure 124] (use bottom holes). Tighten bolts and lock nuts. Figure 125 B-0321 Model 16104 Only Using two 5/8” x 2” bolts (Item 1) and 5/8” lock nuts, B-0334 align and install the 1/2” x 3” x 103” #3 tube bridging yoke (Item 2) [Figure 123] (onto the #3 tube).
  • Page 68 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 127 Figure 129 B-0335 B-0327 Install one 3/4” cable clamp (Item 1) [Figure 129] Tighten center cross brace bolt (Item 1) [Figure 127] around the long 3/4” cable, then install into the upper and lock nut first.
  • Page 69 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 131 Figure 133 B-0349 B-0345 Install a strap (Item 1) around the end of #1 tube (Item Install chains on the intake auger in the positions (Item 2) [Figure 131]. 1) [Figure 133] shown. Raise and place a support stand (Item 3) [Figure 131] Raise the intake auger and move to the end of the #1 under the tube, lower the tube onto the support stand.
  • Page 70 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 135 Figure 137 B-0351 B-0354 Install the 12 (Grade 8) 5/8” x 2” bolts and 5/8” lock Install the cover (Item 1) and four bolts (Item 2) nuts around the mounting flanges of the #1 tube and [Figure 137] on the intake auger.
  • Page 71 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 139 Install one 3/4” x 3” bolt (Item 5) through the cable yoke bracket and cable loop (long 3/4” cable). Install one 3/4” lock nut (Item 6) [Figure 140]. Do not tighten at this time.
  • Page 72 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 142 Figure 143 4 ft. (1.22 m) GROUND B-0366 B-0361 Install the eyebolt of the 1/2” cable into the mounting Install chains onto the two lifting hooks (Item 1) bracket (Item 1) [Figure 142] on the #1 tube (both [Figure 143] on the intake auger.
  • Page 73 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 145 Figure 146 B-0367A B-0373 B-0374 NOTE: Cable lengths may vary. The following is a NOTE: The castle nut has been removed in the left starting point and cables may need to be picture to show cotter pin hole options.
  • Page 74 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 148 Install the eight 3/8” x 1-1/2” bolts (Item 3) [Figure 149] and 3/8” lock nuts. Tighten bolts and lock nuts evenly until the discharge spout contacts the #4 tube (1684) #5 tube (16104). Figure 150 B-0378 Install the dust cap (Item 1) [Figure 148] using the...
  • Page 75 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 152 Figure 153 B-0356 B-0341 Using two 5/16” x 3/4” bolts (Item 1) and two 5/16” lock washers, align and install the manual holder (Item Align the undercarriage connector plate (Item 1) 2) [Figure 153] on the right side of the input box.
  • Page 76 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 155 B-0379 Slide the flex spout (Item 1) [Figure 155] onto the discharge spout. Pull strap (Item 2) [Figure 155] up and over the #5 tube and connect the two ends of the strap together. Pull the strap tight to secure the flex spout to the #5 tube and discharge spout.

  • Page 77: 16124 Tube Assembly

    Assembly - Backsaver Auger 1684, 16104 & 16124 16124 Tube Assembly Figure 156 NOTE: The following images may not show your exact model as it appears but the procedure is correct. Assemble the tube on flat level surface. B-0817 Install a strap (Item 1) around the #4 tube (Item 2) [Figure 156].
  • Page 78 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 158 Figure 160 B-0310 B-0981 When installing the connecting shaft, the shaft will Slide the flighting from the #3 tube forward onto the need to be aligned with and inserted into the inner connecting shaft.
  • Page 79 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 162 Figure 164 B-0827 Tighten remaining bolts in a criss-cross pattern [Figure Raise the tube assembly and place a support stand 163], working around the mounting flanges. (Item 1) [Figure 164] under the tube, lower the tube onto the support stand.
  • Page 80 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 166 Figure 168 B-0999 B-0996 Move the input box towards the bottom tube until the two mounting flanges make contact. Align the bolt holes and install the connecting shaft (Item 1) [Figure 166]. Align the mounting holes and install the eight 7/16”...
  • Page 81 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 170 Figure 171 F2278-1 F2278-3 Install the grease zerk (Item 1) [Figure 170]. Install the rubber gasket (Item 1), flange cap (Item 2), and secure with the four 5/16” x 3/4” bolts and 5/16” Install the oil seal (Item 2), inner bearing cup (Item 3), lock nuts (Items 3 &...

  • Page 82: 16124 Bridging Assembly

    Assembly - Backsaver Auger 1684, 16104 & 16124 16124 Bridging Assembly Figure 174 NOTE: The following images may not show your exact model as it appears but the procedure is correct. Assemble trusses when tubes are on the ground and supported at the discharge spout end, at mid point on each tube section, at each flange connection, and supported at input box flange (9 support points).
  • Page 83 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 176 Figure 178 Install the truss beams (Items 1 & 2) onto the #1 tube B-16043 upper truss beam mount (Item 3) [Figure 176]. Raise and align truss beam (Item 1), install the 1-1/4” NOTE: The upper truss beam (Item 1) [Figure 176] pin (Item 2), 1-1/4”...
  • Page 84 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 180 Figure 182 Wide Side B-16040 B-16049 Place the truss support bracket (one notch) (Item 1) Raise the truss beams (Items 1 & 2) [Figure 182]. [Figure 180] between the left side and right side truss Align the truss beams and install the truss pin (Item 3) beams (wide side of support bracket toward the top [Figure 182], 2”...
  • Page 85 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 184 Figure 186 B-16047 Install the truss beam (Items 1 & 2) onto the #2 tube Raise and align truss beam (Item 1), install the 1-1/4” upper truss beam mount (Item 3) [Figure 184]. pin (Item 2), 1-1/4”...
  • Page 86 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 188 Figure 190 Wide Side B-16041 Install the truss beam (Items 1 & 2) onto the #3 tube lower truss beam mount (Item 3) [Figure 188]. Raise and align the truss beam (Item 1), install the 1- 1/4”...
  • Page 87 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 191 Figure 193 B-16047 Install the truss beam (Items 1 & 2) onto the #3 tube Raise and align truss beam (Item 1), install the 1-1/4” upper truss beam mount (Item 3) [Figure 191]. pin (Item 2), 1-1/4”...
  • Page 88 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 195 Figure 197 B-16024 B-16054 Install the 1-1/4” nut (Item 1) onto the truss fastener (Item 2). Install the truss fastener into the truss beam Raise the truss beam assembly (Item 1) and the truss (Item 3) [Figure 195].
  • Page 89 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 199 Align the cross brace plates (Item 2) [Figure 200] diagonally to the cross brace holders (on the inside of Wide Side the truss beams). Install 1/2” x 1-1/2” bolts through the cross brace plates and cross brace holders.
  • Page 90 Assembly - Backsaver Auger 1684, 16104 & 16124 Lower and Upper Truss Adjustment Figure 202 FK-0051 Adjust lower trusses (Item 1) so that both lower trusses are the same length, measuring from pin to pin (Item 2) [Figure 202] on each truss. Figure 203 FK-0050 NOTE: Threaded rod end (Item 1) [Figure 203] should...
  • Page 91 Assembly - Backsaver Auger 1684, 16104 & 16124...

  • Page 92: 16124 Bridging Identification

    Assembly - Backsaver Auger 1684, 16104 & 16124 16124 Bridging Identification Top of Auger NOTE: Make sure truss beams with tabs are installed with tabs located to inside. Bottom of Auger...
  • Page 93 Assembly - Backsaver Auger 1684, 16104 & 16124 52.50” 80.00” 148.28” 117.16” 180.25” 180.25” 99.91” 197.50” 53.50”...

  • Page 94: 16124 Cross Brace Plate / Truss Support Bracket Identification

    Assembly - Backsaver Auger 1684, 16104 & 16124 16124 Cross Brace Plate / Truss Support Bracket Identification Top of Auger Bottom of Auger...
  • Page 95 Assembly - Backsaver Auger 1684, 16104 & 16124 1 Notch 57.71” 2 Notches 63.86 3 Notches 70.59” 1 Notch 56.37” 46.46” 59.22” 68.81” 71.94” 89.78” 70.24”...

  • Page 96: 1684 Installing Tube On Undercarriage

    Assembly - Backsaver Auger 1684, 16104 & 16124 1684 Installing Tube On Undercarriage Figure 204 Install the tube on the undercarriage on a flat level surface. B-0376 • DO NOT permit bystanders to be in the work area when unloading and assembling the auger With the strap (Item 1) [Figure 204] installed around components.
  • Page 97 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 206 Figure 208 B-0888 B-0884 B-0995 Remove the two 7/16” x 1-1/2” bolts (Item 1) [Figure 206], 7/16” lock nut and 7/16” flat washers from the Fully install the RH & LH undercarriage arms (Item 1) undercarriage tie plate.
  • Page 98 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 210 Figure 212 B-0893 B-0891A Install one 1-1/2” x 10 ga. narrow rim washer (Item 1) and one 1/4” x 2” cotter pin (Item 2) [Figure 210] With the upper lift arm (Item 1) resting on the lift arm through the lift arm pivot pin.
  • Page 99 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 213 Figure 215 B-0961 B-0962 B-0964 Install two grease zerks (Item 1) [Figure 215] into the Install grease zerks (Item 1) [Figure 213] in the axle connecting link. end of the LH & RH lower lift arms. Figure 216 Figure 214 B-0965...

  • Page 100: 16104 Installing Tube On Undercarriage

    Assembly - Backsaver Auger 1684, 16104 & 16124 16104 Installing Tube On Undercarriage Figure 217 Install the tube on the undercarriage on a flat level surface. B-0376 • DO NOT permit bystanders to be in the work area when unloading and assembling the auger With the strap (Item 1) [Figure 217] installed around components.
  • Page 101 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 219 Figure 221 B-0292 Remove the 1/2” x 4-1/2” bolt (Item 1), 1/2” lock nut B-0383 and collar (Item 2) [Figure 219]. Install the undercarriage lift arm pin (Item 1) [Figure 221] through the left undercarriage arm, undercarriage Remove the undercarriage lift arm pin (Item 3) [Figure connector plates and right undercarriage arm.
  • Page 102 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 223 Figure 225 B-0293 B-0388 Remove the 1/2” x 3-1/2” bolt (Item 1), 1/2” lock nut, Install collar (Item 1), 1/2” x 3-1/2” bolt (Item 2) collar (Item 2) and upper lift arm pin (Item 3) [Figure [Figure 225] and 1/2”...
  • Page 103 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 227 Figure 229 B-0578 B-0273 With the upper lift arm resting on the lift arm rest and Tighten up the sixteen 1/2” bolts (Item 1) and nuts on cradle rest, verify that the tube assembly is centered the torque tube (Item 2) [Figure 229].

  • Page 104: 16124 Installing Tube On Undercarriage

    Assembly - Backsaver Auger 1684, 16104 & 16124 16124 Installing Tube On Undercarriage Figure 230 NOTE: The following images may not show your exact model as it appears but the procedure is correct. Install the tube on the undercarriage on a flat level surface.
  • Page 105 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 231 Figure 233 FK-0047 Raise the front of the undercarriage (Item 1) [Figure FK-0048 231] and align the holes of the undercarriage with the mount holes on the tube. Place the plate (Item 1) as shown [Figure 233], install Install the undercarriage 2”...
  • Page 106 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 235 Tighten all remaining undercarriage bolts and cross support braces. Fully tighten all undercarriage hardware before lowering the tube assembly onto the undercarriage. Lower tube assembly onto the undercarriage until the pressure is released from the straps and lifting device from #4 tube and #1 tube.

  • Page 107: 1684, 16104 & 16124 Installing The Intake Auger

    Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 237 1684, 16104 & 16124 Installing The Intake Auger NOTE: The following images may not show your exact model as it appears but the procedure is correct. Figure 238 B-0371 Align the discharge spout (Item 1) with the mounting brackets (Item 2) [Figure 237] on both sides of the #4 tube.

  • Page 108: 1684 & 16104 Hopper Assembly And Installation

    Assembly - Backsaver Auger 1684, 16104 & 16124 Lower the intake auger onto the shaft. Align the Figure 242 center of the u-joint (Item 1) with the pivot holes (Item 3) [Figure 239]. Figure 240 B-0452 Slide the plastic sleeve (Item 1) up onto the intake auger.
  • Page 109 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 244 Figure 246 B-0448 Place the rubber edge (Item 1) [Figure 244] inside the B-0451 outer flange of the hopper. Align the two hole rubber reinforcement (Item 1) [Figure 246] with holes in the rubber edge and outer Figure 245 hopper flange.

  • Page 110: Assembly

    Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 247 Figure 248 B-0439 B-0442 B-0443 Align and install one hydraulic wheel motor (Item 1) Install the hub (Item 1) [Figure 248] through the rim of [Figure 247] through the mounting bracket on the side the wheel (from the back side of the rim, with the of the hopper.
  • Page 111 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 250 Figure 252 B-0446 B-0445 B-0498 Install the hub onto the hydraulic wheel motor shaft Install a ratchet strap (Item 1) onto the bracket (Item with the valve stem (Item 1) [Figure 250] on the 2) [Figure 252] on the top of the hopper (connect the inside.

  • Page 112: 1684 & 16104 Installing The Winch

    Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 254 1684 & 16104 Installing The Winch NOTE: The following images may not show your winch exactly as it appears but the procedure is correct for both the electrical and hydraulic winches.
  • Page 113 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 257 Figure 259 B-0465 B-0468 Install one lock washer and flat washer onto the four With the winch cable routed under the winch, feed the bolts cable back through the two slots (Item 1) [Figure 259] of the winch.

  • Page 114: 16124 Hydraulic Hitch Installation

    Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 261 16124 Hydraulic Hitch Cylinder Installation Figure 263 B-0470 Pull back on the cable (Item 1) [Figure 261] until the FK-0046 loop and wedge are inside the slot. Place the hydraulic cylinder (Item 1) [Figure 263] as 16124 Hydraulic Hitch Installation shown.

  • Page 115: 16124 Auger Stand Installation

    Assembly - Backsaver Auger 1684, 16104 & 16124 16124 Auger Stand Installation 1684, 16104 & 16124 Hydraulic Hose Holder Installation Figure 264 Figure 265 Transport B-0407A FK-0046 Install the hydraulic hose holder (Item 1) [Figure 265] Raise the intake auger and place the auger stand (Item onto the mounting bracket located on the top of the 1) [Figure 264] as shown.

  • Page 116: 1684 & 16104 Safety Chain Installation

    Assembly - Backsaver Auger 1684, 16104 & 16124 1684 & 16104 Safety Chain Installation 1684 & 16104 Jack Installation Figure 267 Figure 269 B-0517 B-0551 Install the safety chain loop (Item 1) over the bolt on Align and install the jack (Item 1) [Figure 269] onto the bottom side of the hitch, install the safety chain the hitch.

  • Page 117: 1684 & 16104 Pto Holder Installation

    Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 271 Figure 273 1684, 16104, 16124 B-0360 B-0403 Push back on the collar (Item 1) [Figure 271] and Install the pin (Item 1) through the storage bracket install the shaft into the gearbox until the collar slides and install hair pin clip (Item 2) [Figure 273], securing forward, locking the shaft in the gearbox.

  • Page 118: Hydraulic Assembly

    Assembly - Backsaver Auger 1684, 16104 & 16124 HYDRAULIC ASSEMBLY Install the 08 MNPT x 08 MNPT 90° elbow into the flow control valve [Figure 275]. 1684 Hydraulic Cylinder Hose Assembly Install the 08 x 00 MJIC x 08 MNPT hydraulic hose into the 08 FNPT One Way Flow Control Valve [Figure 275].
  • Page 119 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 278 Figure 280 B-0898 B-0405 Locate one 90° elbow (Item 1) [Figure 280] and place Install and tighten the 08 x 010 MJIC x 08 MNPT in a vise. hydraulic hose (Item 1) into the tube (Item 2) [Figure 278] on the center tube section.

  • Page 120: 16104 & 16124 Hydraulic Cylinder Hose Assembly

    Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 282 Figure 283 B-0706 B-0391 Remove the plugs (Item 1) [Figure 283] from the base Install hose assembly (Item 1) into the hydraulic tube end of the hydraulic cylinders. (Item 2) [Figure 282] on the bottom tube section. Route the hose towards the hitch and install into the Figure 284 hydraulic hose holder.
  • Page 121 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 285 Figure 287 B-0393 B-0392 Locate one tee fitting (Item 1), adapter fitting (Item 2), NOTE: Place a collection container under the hydraulic flow control valve (Item 3) and hydraulic hose (Item 4) cylinder ports before removing the plugs.
  • Page 122 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 289 Figure 291 B-0393A B-0399 Locate one tee fitting (Item 1) and hydraulic hose Route the hydraulic hose (Item 1) [Figure 291] over (Item 2) [Figure 289]. Apply teflon tape to the threads the top of one of the cylinders.
  • Page 123 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 293 Figure 295 B-0401 B-0406A Locate, install and tighten the two hydraulic hoses Locate one adapter fitting (Item 1) and 90° elbow (Item 1) [Figure 293] onto the hydraulic tubes. fitting (Item 2) [Figure 295]. Connecting the #3 and #2 hydraulic tubes.
  • Page 124 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 296 Figure 297 B-0405 FK-0052 Locate one 90° elbow (Item 1) [Figure 296] and place Install hose assembly (Item 1) [Figure 297] into the in a vise. bottom hydraulic tube on the #1 tube. Apply teflon tape to the threads (Item 1) of the NOTE: Hydraulic hoses must be facing down.

  • Page 125: 1684, 16104 & 16124 Hydraulic Control Valve Assembly And Installation

    Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 299 Figure 301 B-0409 B-0474 Route the quick coupler hoses along the input box and Install fitting (Item 1) into the valve block. Install install into the storage bracket (Item 1) [Figure 299]. fitting (Item 2) [Figure 301].

  • Page 126: 1684, 16104 & 16124 Hydraulic Winch Hose Installation And Routing

    Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 303 Figure 305 B-0476 B-0471 Remove the four bolts (Item 1) and lifting bracket Install and tighten two 90° elbow fittings (Item 1) (Item 2) [Figure 303] (both sides). [Figure 305] into the winch. Figure 304 Install and tighten the hydraulic hoses (Items 2 &...

  • Page 127: 1684, 16104 & 16124 Hydraulic Motor Hose Installation And Routing

    Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 307 1684, 16104 & 16124 Hydraulic Motor Hose Installation And Routing NOTE: The following images may not show your exact model as it appears but the procedure is correct. Figure 309 B-0479 Place the two winch hydraulic hoses into a clamp (Item 1) [Figure 307] and install the clamp to the side...
  • Page 128 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 310 Figure 312 B-0511 B-0521 Route the two wheel hydraulic hoses around the base of the intake auger and towards the valve block Route hydraulic hose (Item 1) [Figure 310] under the [Figure 312].

  • Page 129: 1684, 6104 & 16124 Control Valve Return And Supply Hose Installation

    Assembly - Backsaver Auger 1684, 16104 & 16124 1684, 6104 & 16124 Control Valve Return And 1684, 16104 & 16124 ELECTRICAL ASSEMBLY Supply Hose Installation Intake Auger Work Light Installation NOTE: The following images may not show your exact model as it appears but the procedure is Figure 315 correct.
  • Page 130 Assembly - Backsaver Auger 1684, 16104 & 16124 blinker mount and tighten nut (Item 2) [Figure 316] Repeat [Figure 318] procedure for second amber light (both sides). extension harness. Figure 317 Figure 319 B-0412 Install a 48 in. (1219 mm) length of wire (Item 1) to B-0418 the male connector (Item 2) [Figure 317] on the Route the left amber light extension harness (Item 1)

  • Page 131: Light Switch Box Installation

    Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 321 Figure 323 B-0381 Route the extension harness along the bottom of the right undercarriage arm (Item 1) [Figure 321]. Continue to route the extension harness along the hydraulic tubes of the #1 tube (towards the input B-0484 box).
  • Page 132 Assembly - Backsaver Auger 1684, 16104 & 16124 Figure 325 Figure 327 B-0485 B-0524 Install the discharge spout work light harness (Item 1) Install the light switch cover (Item 1) [Figure 327]. and intake auger harness (Item 2) [Figure 325] into the light switch mounting bracket.

  • Page 133: Operation

    Operation - Backsaver Auger 1684, 16104 & 16124 OPERATION GENERAL OPERATION INFORMATION ........135 Pre - Operation Checklist .
  • Page 134 Operation - Backsaver Auger 1684, 16104 & 16124...

  • Page 135: General Operation Information

    Operation - Backsaver Auger 1684, 16104 & 16124 GENERAL OPERATION INFORMATION 5. Check the auger hitch for damaged, loose or missing parts. Repair as needed before operation. Pre - Operation Checklist 6. Check tire pressure. Inflate per manufacturer’s Before operating the Backsaver Auger for the first specification.

  • Page 136: Break - In Checklist

    Operation - Backsaver Auger 1684, 16104 & 16124 Break - In Checklist 1. Check the auger hitch for damaged, loose or missing parts. Repair as needed before operation. NOTE: The Backsaver Auger must have a break-in period with different operating conditions than 2.

  • Page 137: Tractor Requirements

    Operation - Backsaver Auger 1684, 16104 & 16124 Tractor Requirements The 16124 Backsaver Auger will require a MFWD (Mechanical Front Wheel Drive) tractor (minimum 250 hp), three auxiliary hydraulic functions, Category IV rated drawbar and a 7-Pin electrical connection. • Do NOT exceed 1000 RPM PTO.

  • Page 138: Entering And Leaving The Operator's Position

    Operation - Backsaver Auger 1684, 16104 & 16124 Drawbar Adjustment Entering And Leaving The Operator’s Position Figure 328 16 in. (410 mm) Follow the instructions in your tractor’s operation manual for the correct procedure. Entering The Operator’s Position B-0001 Move to the operator’s position, start the engine and release the parking brake.

  • Page 139: Initial Set-Up

    Operation - Backsaver Auger 1684, 16104 & 16124 INITIAL SET-UP Figure 330 Connecting 1684 or 16104 The Backsaver Auger To The Tractor Always inspect the tractor’s drawbar and auger hitch before connecting. See the tractor’s owner’s manual. Verify that the tractor’s drawbar is adjusted correctly for use with the auger.

  • Page 140: Connecting The 16124 Backsaver Auger To The Tractor

    Operation - Backsaver Auger 1684, 16104 & 16124 Figure 331 Connecting The 16124 Backsaver Auger To The Tractor 16124 Backsaver Auger B-0530 AVOID INJURY OR DEATH Install the hitch pin (Item 1) [Figure 331] and retaining pin to securely fasten the auger hitch to the tractor Before moving the tractor, look in all directions and drawbar.
  • Page 141 Operation - Backsaver Auger 1684, 16104 & 16124 Operate the proper tractor hydraulic control to raise Figure 335 the auger hitch high enough to allow tractor drawbar to be aligned with auger hitch. Lower auger hitch onto drawbar hitch. Figure 333 FK-0046 Rotate auger stand (Item 1) upward into storage B-0530...

  • Page 142: Connecting The Pto Driveline

    Operation - Backsaver Auger 1684, 16104 & 16124 Connecting The PTO Driveline Figure 337 AVOID INJURY OR DEATH Warnings on the machine and in the manuals are for your safety. Failure to obey warnings can cause serious injury or death. NOTE: Clean and grease tractor’s PTO shaft and PTO driveline coupling each time driveline is connected.

  • Page 143: Pto Driveline

    Operation - Backsaver Auger 1684, 16104 & 16124 PTO Driveline PTO Driveline Bottoming Out Check PTO Driveline Length Check Stop the engine and leave the operator’s position. (See “Leaving The Operator’s Position” on page 138.) NOTE: Due to variations in distances between tractor Make sure the PTO driveline and all rotating PTO shafts and implement input shafts, components have come to a complete stop before...
  • Page 144 Operation - Backsaver Auger 1684, 16104 & 16124 Reducing The PTO Driveline Length Figure 339 Stop the engine and leave the operator’s position. Auger PTO (See “Leaving The Operator’s Position” on page 138.) Shaft Make sure the PTO driveline and all rotating components have come to a complete stop before leaving the operator’s position.
  • Page 145 Operation - Backsaver Auger 1684, 16104 & 16124 PTO Driveline Engagement Check 3. Multiply the retracted driveline length by 1.667 to determine the PTO driveline Maximum Operating Stop the engine and leave the operator’s position. Length. (i.e.: 25.5 in. (647,7 mm) x 1.667= 42.5 (See “Leaving The Operator’s Position”...

  • Page 146: Connecting Hydraulic Hoses

    Operation - Backsaver Auger 1684, 16104 & 16124 Connecting Hydraulic Hoses To Connect: Figure 343 HIGH PRESSURE FLUID HAZARD To prevent serious injury or death from high pressure fluid: • Relieve pressure on system before repairing or B-0531 adjusting. • Wear proper hand and eye protection when searching for leaks.

  • Page 147: Auger Operation

    Operation - Backsaver Auger 1684, 16104 & 16124 AUGER OPERATION Adjusting Flow Control Valve Operating The Hopper Mover And Winch Figure 345 Never operate the winch or hopper mover when the PTO is engaged. Enter the tractor and start the engine. Engage the hydraulic circuit for the hopper / winch control valve on the intake box.

  • Page 148: Auger Placement

    Operation - Backsaver Auger 1684, 16104 & 16124 Auger Placement ELECTROCUTION HAZARD • Do not raise the main auger higher than 35° To prevent serious injury or death from electrocution: before lowering the intake auger or interference between the intake auger and the intake box will •...
  • Page 149 Operation - Backsaver Auger 1684, 16104 & 16124 With the main auger in the fully down position, move the auger towards the bin or barn. Position the auger as close as possible to the bin or barn. Never place blocks under the wheels to increase the elevation of auger.

  • Page 150: Unloading Belly Dump Units

    Operation - Backsaver Auger 1684, 16104 & 16124 Unloading Belly Dump Units Figure 349 Figure 347 B-0538 B-0534 Move the belly dump unit forward until the rear compartment is directly over the hopper (Item 1) Move the hopper (Item 1) [Figure 347] out at a 90° [Figure 349].
  • Page 151 Operation - Backsaver Auger 1684, 16104 & 16124 Figure 350 B-0539 Move the belly dump unit back until the front compartment is directly over the hopper (Item 1) [Figure 350]. • Do NOT exceed 1000 RPM PTO. • Keep PTO shields and all guards in place. •...

  • Page 152: Unloading Rear And Side Dump Units

    Operation - Backsaver Auger 1684, 16104 & 16124 Unloading Rear And Side Dump Units Rear Dump Units Figure 351 • Do NOT exceed 1000 RPM PTO. • Keep PTO shields and all guards in place. • Keep away from moving parts. •...
  • Page 153 Operation - Backsaver Auger 1684, 16104 & 16124 Side Dump Units Figure 352 • Do NOT exceed 1000 RPM PTO. • Keep PTO shields and all guards in place. • Keep away from moving parts. • Keep bystanders away. With tractor running at a low idle, engage the tractor B-0542 PTO slowly to start the auger.

  • Page 154: Transporting

    Operation - Backsaver Auger 1684, 16104 & 16124 TRANSPORTING Requirements Never exceed 20 mph (32 kph). ELECTROCUTION HAZARD To prevent serious injury or death from electrocution: • Be aware of overhead power lines. • Keep away from power lines when transporting or raising auger.

  • Page 155: Transporting Procedure

    Operation - Backsaver Auger 1684, 16104 & 16124 Transporting Procedure Install the boom cable (Item 1) [Figure 354] onto the hopper. Remove all supports on the discharge end and anchorage from the intake end (if required). Move the lever (Item 2) [Figure 353] to the left (towards the hitch) to raise the boom cable (wind Enter the tractor, start the engine and engage the cable).
  • Page 156 Operation - Backsaver Auger 1684, 16104 & 16124 Stop the tractor and engage the parking brake. Figure 357 Always lower the auger before transporting and allow the weight of the auger to rest on the undercarriage and not the hydraulic cylinders. Figure 356 B-0112 B-0113...

  • Page 157: Maintenance

    Maintenance - Backsaver Auger 1684, 16104 & 16124 MAINTENANCE TROUBLESHOOTING ..........159 Chart .
  • Page 158 Maintenance - Backsaver Auger 1684, 16104 & 16124...

  • Page 159: Troubleshooting

    Maintenance - Backsaver Auger 1684, 16104 & 16124 TROUBLESHOOTING Chart Instructions are necessary before operating or servicing equipment. Read and understand the Operator and Parts Manual and safety signs (decals) on equipment. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service.

  • Page 160: Service Schedule

    Maintenance - Backsaver Auger 1684, 16104 & 16124 SERVICE SCHEDULE Maintenance Intervals Maintenance work must be done at regular intervals. Failure to do so will result in excessive wear and early failures. The service schedule is a guide for correct maintenance of the Auger. Instructions are necessary before operating or servicing equipment.

  • Page 161: Lubrication

    Maintenance - Backsaver Auger 1684, 16104 & 16124 LUBRICATION Locations Recommendations Always use a good quality multi-purpose / lithium base grease when lubricating the equipment. Fluid such as engine oil, hydraulic fluid, coolants, grease, etc. must disposed environmentally safe manner. Some regulations require that certain spills and leaks on the ground must be cleaned in a specific manner.
  • Page 162 Maintenance - Backsaver Auger 1684, 16104 & 16124 Figure 361 Figure 364 1684 B-0797 16104 & 16124 B-0390 Apply two - three pumps of grease to the rod end of the lift cylinder (Item 1) [Figure 361]. Apply 1-2 pumps of grease to the rod end of each lift cylinder (Item 1) [Figure 364].
  • Page 163 Maintenance - Backsaver Auger 1684, 16104 & 16124 Figure 366 Figure 368 16104 16104 B-0294 B-0259 Apply 1-2 pumps of grease to the two front upper lift Apply 1-2 pumps of grease to the RH lower lift arm arm pivots (Item 1) and lower link pivot (Item 2) pivot (Item 1) [Figure 368].
  • Page 164 Maintenance - Backsaver Auger 1684, 16104 & 16124 Figure 370 Figure 372 16104 B-0386 B-0459 Apply 1-2 pumps of grease to the rear upper lift arm Apply 1-2 pumps of grease to the intake drive shaft pivot (Item 1) [Figure 370]. slide (Item 1) [Figure 372].
  • Page 165 Maintenance - Backsaver Auger 1684, 16104 & 16124 Figure 374 Figure 377 B-0002 Apply two - three pumps of grease to the cross and Apply 1-2 pumps of grease to the intake tube shaft bearings (Item 1) [Figure 377] on the PTO driveline. bearings (Item 1) [Figure 374].

  • Page 166: 1684 & 16104 Hopper Dual Auger Drive Chains

    Maintenance - Backsaver Auger 1684, 16104 & 16124 1684 & 16104 Hopper Dual Auger Drive Chains M2000 Helical Gearbox (If Equipped) Figure 379 Figure 381 B-0437 Apply oil to the auger drive chains (Item 1) [Figure 379] daily or every eight hours. 16124 Hopper High Capacity Auger Drive Chains 910502B Figure 380...

  • Page 167: 4168 Lower Gearbox

    Maintenance - Backsaver Auger 1684, 16104 & 16124 4168 Lower Gearbox 4168 Upper Gearbox Figure 382 Figure 383 916945 916945 Check the gearbox oil level every 50 hours or weekly. Check the gearbox oil level every 50 hours or weekly. Remove the fill / drain plug (Item 1) [Figure 382] from Remove the fill / drain plug (Item 1) [Figure 383] from the gearbox.

  • Page 168: Axle

    Maintenance - Backsaver Auger 1684, 16104 & 16124 AXLE Figure 384 Tire / Wheel Replacement Empty the Backsaver Auger (if required). AVOID INJURY OR DEATH Before you leave the operator’s position: • Always park on a flat level surface. • Place all controls in NEUTRAL.

  • Page 169: 1684 & 16104 Bridging Cables

    Maintenance - Backsaver Auger 1684, 16104 & 16124 1684 & 16104 BRIDGING CABLES Lower And Upper Bridging Cables NOTE: The following images may not show your bridging cable assemblies exactly as they appear but, the procedures are correct. Cable Inspection Always wear the proper hand and eye protection AVOID INJURY OR DEATH when serving the equipment.
  • Page 170 Maintenance - Backsaver Auger 1684, 16104 & 16124 Raise the lifting device, until tight, to support the After adjusting the cable(s), tighten all cable clamps auger tube(s). along the cable(s). Figure 386 Figure 387 B-0367A B-0455 Loosen all cable clamps along the cable being Remove bolt (Item 1) [Figure 387] and lock nut (from tightened.

  • Page 171: Side Bridging Cables

    Maintenance - Backsaver Auger 1684, 16104 & 16124 Side Bridging Cables Figure 389 AVOID INJURY OR DEATH Before servicing bridging cables: B-0366A • Always park on a flat level surface. Loosen all cable clamps along the cable being • Fully lower the main auger into the transport tightened.

  • Page 172: 16124 Bridging

    Maintenance - Backsaver Auger 1684, 16104 & 16124 Figure 390 SAFETY SIGN (DECAL) INSTALLATION Procedure When replacing safety signs (decals), temperature must be above 10° C (50° F). • Remove all portions of the damaged safety sign (decal). • Thoroughly clean the area with glass cleaner. B-0456 Removing all adhesive residue.

  • Page 173: Storage And Return To Service

    Maintenance - Backsaver Auger 1684, 16104 & 16124 STORAGE AND RETURN TO SERVICE Return To Service Storage After the Farm King Backsaver Auger has been in storage, it is necessary to follow a list of items to Sometimes it may be necessary to store your Farm return the equipment to service.
  • Page 174 Maintenance - Backsaver Auger 1684, 16104 & 16124...

  • Page 175: Parts Identification

    Parts Identification - Backsaver Auger 1684, 16104 & 16124 PARTS IDENTIFICATION GENERAL PARTS INFORMATION ........179 16”...
  • Page 176 Parts Identification - Backsaver Auger 1684, 16104 & 16124 1684 MAIN TUBE ASSEMBLY ......... 226 16104 MAIN TUBE ASSEMBLY .
  • Page 177 Parts Identification - Backsaver Auger 1684, 16104 & 16124 16124 UPPER YOKE ..........255 16124 ELECTRIC MOVER/WINCH KIT .
  • Page 178 Parts Identification - Backsaver Auger 1684, 16104 & 16124...

  • Page 179: General Parts Information

    Parts Identification - 16” Backsaver Auger GENERAL PARTS INFORMATION The parts identification section list descriptions, part numbers and quantities for the 16” Backsaver Augers. Contact your Farm King dealer for additional Backsaver Auger parts information. 16” BACKSAVER AUGER Component Location B-0533 ITEM DESCRIPTION...

  • Page 180: 1684 & 16104 Input Box Assembly

    Parts Identification - 16” Backsaver Auger 1684 & 16104 INPUT BOX ASSEMBLY DETAIL A 10,12,5 11,5 21,2 6,17,30 13,4 18,1 INCLUDED IN LIGHT KIT P/N 909209 NOTE: Apply general purpose thread locker (ASTM D5363 0321) thread connections. 918017...
  • Page 181 Parts Identification - 16” Backsaver Auger ITEM PART NUMBER DESCRIPTION 12779 HAIR PIN CLIP, #9 (PL) 12780 HAIR PIN CLIP, #7 811792 BOLT, HEX GR.5 3/8” x 1-1/2” (PL) 812025 BOLT, HEX 0.250 NC x 4.00 GR5 PL 812364 LOCK NUT 1/2” (PL) 814433 WARRANTY REGISTRATION MANUAL 81525...

  • Page 182: 1684 & 16104 Input Box

    Parts Identification - 16” Backsaver Auger 1684 & 16104 INPUT BOX NOTE: Apply general purpose thread locker (ASTM D5363 0321) thread connections. DETAIL B DETAIL A DETAIL C 31,12 12,17 4,16 40,41 2,23,3 F1962...
  • Page 183 Parts Identification - 16” Backsaver Auger ITEM PART NUMBER DESCRIPTION 811790 BOLT, 3/4” x 4-1/2” HEX GR5 (PL) 812026 BOLT, 5/16” x 1” HEX (PL) 812362 LOCK NUT, 5/16” (PL) 812364 LOCK NUT, 1/2” (PL) 812365 LOCK NUT, 3/4” (PL) 812482 LOCK NUT, 5/8”...

  • Page 184: 16124 Input Box Assembly

    Parts Identification - 16” Backsaver Auger 16124 INPUT BOX ASSEMBLY DETAIL A DETAIL C 32, 13 DETAIL B 13, 18 46, 47 17, 4 48,11,49 5, 1 47, 14 2, 24, 3 45, 50, 44 NOTE: Apply general purpose thread locker (ASTM D5363 48, 11, 49 0321) thread...
  • Page 185 Parts Identification - 16” Backsaver Auger ITEM PART NUMBER DESCRIPTION 811790 3/4” x 4-1/2” HEX HEAD BOLT GR5 (PL) 812026 5/16” x 1” HEX BOLT (PL) 812362 5/16” LOCK NUT (PL) 812364 1/2” LOCK NUT (PL) 812365 3/4” LOCK NUT (PL) 812482 5/8”...
  • Page 186 Parts Identification - 16” Backsaver Auger 16124 INPUT BOX ASSEMBLY (CONT’D) DETAIL A DETAIL C 32, 13 DETAIL B 13, 18 46, 47 17, 4 48,11,49 5, 1 47, 14 2, 24, 3 45, 50, 44 NOTE: Apply general purpose thread locker (ASTM D5363 48, 11, 49 0321)
  • Page 187 Parts Identification - 16” Backsaver Auger ITEM PART NUMBER DESCRIPTION 916995L COVER - INPUT BOX 917446 COVER - GEARBOX ACCESS 917443 BOLT FL 0.313 NC x 1.00 GR5 (PL) 917754 PLATE - ISOLATOR SPACER 930525 WELDT - INPUT FLIGHTING 931671 WELDT - AUGER STAND 931676 CAT.
  • Page 188 Parts Identification - 16” Backsaver Auger 16124 INPUT BOX ASSEMBLY (CONT’D) DETAIL A 31,15 9,10 11,12,6 30,7,16 13,4 8,18 29,14,5 DETAIL B DETAIL C NOTE: Apply general purpose thread locker (ASTM D5363 AN 0321) to all thread connections. 933063...
  • Page 189 Parts Identification - 16” Backsaver Auger ITEM PART NUMBER DESCRIPTION 24803M CYLINDER 3.5 DIA x 8.0 ORB PORT 811414 ELBOW 90 3/4 MORB X 3/4 MJIC 811792 3/8” X 1 1/2” HEX BOLT GR.5 (PL) 812025 BOLT HEX 0.250NC x 4.00 GR5 (PL) 812303 1”...

  • Page 190: 1684 Undercarriage

    Parts Identification - 16” Backsaver Auger 1684 UNDERCARRIAGE NOTE: Apply general purpose thread locker (ASTM D5363 0321) thread connections. 5, 3 7, 2 3, 5 6, 15, 4 3, 5 1, 2 917051...
  • Page 191 Parts Identification - 16” Backsaver Auger ITEM PART NUMBER DESCRIPTION 811691 BOLT, 1/2” x 4-1/2” HEX (PL) 812364 LOCK NUT, 1/2” (PL) 812482 LOCK NUT, 5/8” (PL) 81599 BOLT, 7/16” x 1-1/2” HEX (PL) 84299 BOLT, 5/8” x 2” HEX GR 5 (PL) 86273 LOCK NUT, 7/16”...

  • Page 192: 16104 Undercarriage

    Parts Identification - 16” Backsaver Auger 16104 UNDERCARRIAGE NOTE: Apply general purpose thread locker (ASTM D5363 0321) thread connections. 5, 6 12 914809...
  • Page 193 Parts Identification - 16” Backsaver Auger ITEM PART NUMBER DESCRIPTION 811691 BOLT, 1/2” x 4-1/2” HEX (PL) 812364 LOCK NUT, 1/2” (PL) 812365 LOCK NUT, 3/4” (PL) 812482 LOCK NUT, 5/8” (PL) 812639 FLAT WASHER, 5/8” SAE (PL) 84299 BOLT, 5/8” x 2” HEX GR5 (PL) 84346 BOLT, 3/4”...

  • Page 194: 16124 Axle

    Parts Identification - 16” Backsaver Auger 16124 AXLE NOTE: Apply general purpose thread locker (ASTM D5363 0321) thread connections. F2322...
  • Page 195 Parts Identification - 16” Backsaver Auger ITEM PART NUMBER DESCRIPTION 812365 3/4” LOCK NUT (PL) 84346 3/4” x 2-1/2” HEX BOLT (PL) 926917 1/4 HAIR PIN CLIP (PL) 930233 ASSEMBLY - OUTER EXT. AXLE 931480 WELDMENT - INNER EXTENSION AXLE 931457 WELDMENT - BS16124 AXLE 960113...

  • Page 196: 16124 Undercarriage

    Parts Identification - 16” Backsaver Auger 16124 UNDERCARRIAGE NOTE: Apply general purpose thread locker (ASTM D5363 0321) thread connections. 7, 4 5, 6 929850...
  • Page 197 Parts Identification - 16” Backsaver Auger ITEM PART NUMBER DESCRIPTION 12780 #7 HAIR PIN CLIP 811691 1/2” x 4-1/2” HEX BOLT (PL) 812364 1/2” LOCK NUT (PL) 812365 3/4” LOCK NUT (PL) 812482 5/8” LOCK NUT (PL) 84268 5/8” x 1-1/2” HEX BOLT (PL) 84346 3/4”...

  • Page 198: 1684 Bridging Assembly

    Parts Identification - 16” Backsaver Auger 1684 BRIDGING ASSEMBLY 15, 4 3, 8 1, 9 3, 5, 8 9, 1 6, 7 1, 9 3, 8 NOTE: Apply general purpose thread locker (ASTM D5363 0321) thread connections. 917070...
  • Page 199 Parts Identification - 16” Backsaver Auger ITEM PART NUMBER DESCRIPTION 812364 LOCK NUT, 1/2” (PL) 812365 LOCK NUT, 3/4” (PL) 812482 LOCK NUT, 5/8” (PL) 81638 FLAT WASHER, 1/2” BS (PL) 81678 FLAT WASHER, 11/16” STD (PL) 81722 NUT, 7/8 HEX (PL) 81972 WASHER, 7/8”...

  • Page 200: 16104 Bridging Assembly

    Parts Identification - 16” Backsaver Auger 16104 BRIDGING ASSEMBLY 12, 2 11, 4 4, 32 11, 4 12, 2 4, 6, 11 NOTE: Apply general purpose thread locker (ASTM D5363 10, 7 0321) thread 9, 8 connections. 914895...
  • Page 201 Parts Identification - 16” Backsaver Auger ITEM PART NUMBER DESCRIPTION 811791 BOLT, 1/2” x 2” HEX (PL) 812364 LOCK NUT, 1/2” (PL) 812365 LOCK NUT, 3/4” (PL) 812482 LOCK NUT, 5/8” (PL) 81638 FLAT WASHER, 1/2” BS (PL) 81678 FLAT WASHER, 11/16” STD (PL) 81700 NUT, 3/4”...

  • Page 202: 16124 Bridging Assembly

    Parts Identification - 16” Backsaver Auger 16124 BRIDGING ASSEMBLY DETAIL C 2, 33, 9 DETAIL A 32, 31, 8 2, 33, 30 6, 3 5, 3 DETAIL B DETAIL D NOTE: Apply general purpose thread locker (ASTM D5363 0321) thread connections.
  • Page 203 Parts Identification - 16” Backsaver Auger ITEM PART NUMBER DESCRIPTION 811691 1/2”x 4-1/2” HEX BOLT (PL) 81210 1/4” x 2” COTTER PIN (PL) 812364 1/2” LOCK NUT (PL) 84048 1/2” SAE FLAT WASHER (PL) 84277 1/2” x 1-1/2” HEX BOLT (PL) 87553 1/2”...
  • Page 204 Parts Identification - 16” Backsaver Auger 16124 BRIDGING ASSEMBLY (CONT’D) TOP OF AUGER 3, 4 (30 Places) DETAIL F 3, 6, 1 (14 Places) DETAIL E INSIDE HOLE DETAIL G (Two Places) DETAIL H 5, 3, 4 NOTE: Apply general purpose 5, 3, 4 thread locker (ASTM D5363 (4 Places)
  • Page 205 Parts Identification - 16” Backsaver Auger ITEM PART NUMBER DESCRIPTION 811691 1/2” x 4-1/2” HEX BOLT (PL) 81210 1/4” x 2” COTTER PIN (PL) 812364 1/2” LOCK NUT (PL) 84048 1/2” SAE FLAT WASHER (PL) 84277 1/2” x 1-1/2” HEX BOLT (PL) 87553 1/2”...

  • Page 206: 1684 Lift Arm Assembly

    Parts Identification - 16” Backsaver Auger 1684 LIFT ARM ASSEMBLY NOTE: Apply general purpose thread locker (ASTM D5363 0321) thread connections. 27, 21 4, 6 14, 19, 20 21, 26 917054...
  • Page 207 Parts Identification - 16” Backsaver Auger ITEM PART NUMBER DESCRIPTION 811791 BOLT, 1/2” x 2” HEX (PL) 81210 COTTER PIN, 1/4” x 2 (PL) 812364 LOCK NUT, 1/2” (PL) 812482 LOCK NUT, 5/8” (PL) 81638 FLAT WASHER, 1/2” BS (PL) 84299 BOLT, 5/8”...

  • Page 208: 16104 Lower Lift Arm Assembly

    Parts Identification - 16” Backsaver Auger 16104 LOWER LIFT ARM ASSEMBLY NOTE: Apply general purpose thread locker (ASTM D5363 0321) thread connections. 29 21 33, 34 5, 8 2, 7, 4 914883...
  • Page 209 Parts Identification - 16” Backsaver Auger ITEM PART NUMBER DESCRIPTION 116938 HOSE, #8 x #10 MJIC x #8 MPT 811791 BOLT, 1/2” x 2” HEX (PL) 81210 COTTER PIN, 1/4” x 2” (PL) 812364 LOCK NUT, 1/2” (PL) 812482 LOCK NUT, 5/8” (PL) 81629 BOLT, 1/2”...

  • Page 210: 16124 Lower Lift Arm Assembly

    Parts Identification - 16” Backsaver Auger 16124 LOWER LIFT ARM ASSEMBLY 3, 4 (8 Places) 1, 2 (2 Places) 8, 9, 10 930262...
  • Page 211 Parts Identification - 16” Backsaver Auger ITEM PART NUMBER DESCRIPTION 812114 3/4” x 5-1/2” HEX BOLT (PL) 812365 3/4” LOCK NUT (PL) 812482 5/8” LOCK NUT (PL) 84268 5/8” x 1-1/2” HEX BOLT (PL) 929943 PIN-4.000” DIA 930113 TUBE-PIN SLEEVE 930267 WELDT-SUPPORT BRACE 960692...

  • Page 212: 16124 Upper Lift Arm Assembly

    Parts Identification - 16” Backsaver Auger 16124 UPPER LIFT ARM ASSEMBLY 929941...
  • Page 213 Parts Identification - 16” Backsaver Auger ITEM PART NUMBER DESCRIPTION 811691 1-1/2” x 4-1/2” HEX BOLT (PL) 811791 1/2” x 2” HEX BOLT (PL) 812114 3/4” x 5-1/2” HEX BOLT (PL) 812364 1/2” LOCK NUT (PL) 812365 3/4” LOCK NUT (PL) 81629 1/2”...

  • Page 214: 1684 & 16104 Input Tube And Hopper Assembly

    Parts Identification - 16” Backsaver Auger 1684 & 16104 INPUT TUBE AND HOPPER ASSEMBLY 11, 4, 1 8, 5 5, 9 DETAIL A 15, 2 8, 6 8, 6 6, 3, 8 DETAIL B NOTE: Apply general purpose thread locker (ASTM D5363 0321) thread connections.
  • Page 215 Parts Identification - 16” Backsaver Auger ITEM PART NUMBER DESCRIPTION 12780 HAIR PIN CLIP, #7 812365 LOCK NUT 3/4” (PL) 812624 FLAT WASHER 1/4” (PL) 812639 WASHER 0.625 SAE FLAT BS PL 81525 BOLT, HEX 1/4” x 3/4” (PL) 81527 BOLT, HEX 1/4”...

  • Page 216: 1684 & 16104 Intake Auger

    Parts Identification - 16” Backsaver Auger 1684 & 16104 INTAKE AUGER DETAIL A DETAIL B 2,8,5,4 NOTE: Apply general purpose thread locker (ASTM D5363 0321) thread connections. F1888...
  • Page 217 Parts Identification - 16” Backsaver Auger ITEM PART NUMBER DESCRIPTION 812037 SETSCREW, SQ HD CUP 3/8” x 3/4” (PL) 812365 LOCK NUT 3/4” (PL) 81525 BOLT, HEX 1/4” x 3/4” (PL) 84050 FLAT WASHER 3/4” S.A.E. (PL) 84467 BOLT, HEX 3/4” x 2” (PL) 904578 GEAR OIL - SAE 75W-90 SYNTHETIC 909294...

  • Page 218: 1684 & 16104 Input Tube Assembly

    Parts Identification - 16” Backsaver Auger 1684 & 16104 INPUT TUBE ASSEMBLY DETAIL A 22, 4 2, 12 3, 1 12, 13 7, 12 11, 5, 4 DETAIL B 3, 8, 10 NOTE: Apply general purpose thread locker (ASTM D5363 0321) thread connections.
  • Page 219 Parts Identification - 16” Backsaver Auger ITEM PART NUMBER DESCRIPTION 811752 BOLT, HEX 1/2” x 4” (PL) 812363 LOCK NUT 3/8” (PL) 812364 LOCK NUT 1/2” (PL) 812482 LOCK NUT 5/8” (PL) 812639 WASHER 0.625 SAE FLAT BS PL 81620 BOLT, HEX 1/2”...

  • Page 220: 16124 Intake Tube And Hopper Assembly

    Parts Identification - 16” Backsaver Auger 16124 INTAKE TUBE AND HOPPER ASSEMBLY DETAIL A 6,2,4 DETAIL B 13,1 NOTE: Apply general purpose thread locker (ASTM D5363 0321) thread connections. 931879...
  • Page 221 Parts Identification - 16” Backsaver Auger ITEM PART NUMBER DESCRIPTION 812365 3/4” LOCK NUT (PL) 812624 1/4” FLAT WASHER PL 81525 1/4” x 3/4” HEX BOLT (PL) 81527 1/4” x 1” HEX BOLT (PL) 81636 1/2” HEX NUT (PL) 84498 1/4”...

  • Page 222: 16124 Intake Auger

    Parts Identification - 16” Backsaver Auger 16124 INTAKE AUGER DETAIL C 9, 6, 21 3,18 24, 4, 3 DETAIL A 1, 11 7, 2, 8 NOTE: Apply general purpose thread locker (ASTM D5363 0321) thread connections. DETAIL B F2327...
  • Page 223 Parts Identification - 16” Backsaver Auger ITEM PART NUMBER DESCRIPTION 812037 SETSCREW 3/8” x 3/4” SQ HD CUP (PL) 812365 LOCK NUT 3/4” (PL) 812482 LOCK NUT 5/8” (PL) 812639 WASHER 0.625 SAE FLAT BS PL 81525 BOLT, HEX 1/4” X 3/4” (PL) 84041 FLAT WASHER, SAE 7/16”...

  • Page 224: 16124 High Capacity Input Tube Assembly

    Parts Identification - 16” Backsaver Auger 16124 HIGH CAPACITY INPUT TUBE ASSEMBLY DETAIL A 17, 4 8, 11 2, 10 2, 10 3, 1 7, 10 8, 11 9, 5, 4 DETAIL B NOTE: Apply general purpose thread locker (ASTM D5363 0321) thread connections.
  • Page 225 Parts Identification - 16” Backsaver Auger ITEM PART NUMBER DESCRIPTION 811752 BOLT, HEX 1/2” x 4” (PL) 812363 LOCK NUT 3/8” (PL) 812364 LOCK NUT 1/2” (PL) 812482 LOCK NUT 5/8” (PL) 812639 WASHER 0.625 SAE FLAT BS PL 81620 BOLT, HEX 1/2”...

  • Page 226: 1684 Main Tube Assembly

    Parts Identification - 16” Backsaver Auger 1684 MAIN TUBE ASSEMBLY 2, 5 10, 4 8, 9 7, 8 1, 6 12, 11, 7 8, 7, 13 8, 7, 24 NOTE: Apply general purpose thread locker (ASTM D5363 0321) thread connections. 917049...
  • Page 227 Parts Identification - 16” Backsaver Auger ITEM PART NUMBER DESCRIPTION 811790 BOLT, 3/4” x 4-1/2” HEX GR 5 (PL) 811792 BOLT, 3/8” x 1-1/2” HEX GR.5 (PL) 812208 QUICK CONNECT NIPPLE, 1/2” BODY 1/2”-14 NPTF 812362 LOCK NUT, 5/16” (PL) 812363 LOCK NUT, 3/8”...

  • Page 228: 16104 Main Tube Assembly

    Parts Identification - 16” Backsaver Auger 16104 MAIN TUBE ASSEMBLY 10, 4 13, 7, 8 25, 7, 8 7, 11, 12 9, 8 8, 7 NOTE: Apply general purpose thread locker (ASTM D5363 0321) thread connections. 914803...
  • Page 229 Parts Identification - 16” Backsaver Auger ITEM PART NUMBER DESCRIPTION 811790 BOLT, 3/4” x 4-1/2” HEX GR5 (PL) 811792 BOLT, 3/8” x 1-1/2” HEX GR5 (PL) 812208 QUICK CONNECT NIPPLE, 1/2” BODY 1/2”-14 NPTF 812362 LOCK NUT, 5/16” (PL) 812363 LOCK NUT, 3/8”...

  • Page 230: 16124 Main Tube Assembly

    Parts Identification - 16” Backsaver Auger 16124 MAIN TUBE ASSEMBLY 6 , 8,9 DETAIL B 6,11,12 DETAIL A DETAIL E 7,10 DETAIL C DETAIL H DETAIL D NOTE: Apply general purpose thread locker (ASTM D5363 0321) thread DETAIL F connections. 929851...
  • Page 231 Parts Identification - 16” Backsaver Auger ITEM PART NUMBER DESCRIPTION 811790 BOLT, 3/4” x 4-1/2” HEX GR5 (PL) 811792 BOLT, 3/8” x 1-1/2” HEX GR5 (PL) 812208 QUICK CONNECT NIPPLE, 1/2” BODY 1/2”-14 NPTF 812363 LOCK NUT, 3/8” (PL) 812365 LOCK NUT, 3/4”...

  • Page 232: 1684 Tube #4, 16104 Tube #5 Assembly

    Parts Identification - 16” Backsaver Auger 1684 TUBE #4, 16104 TUBE #5 ASSEMBLY 1, 2 2, 1 F1626 REV B ITEM PART NUMBER DESCRIPTION 812026 5/16” x 1” HEX BOLT (PL) 812362 5/16” LOCK NUT (PL) 904902 GREASE GRADE 2 10 g 905906 END BEARING SLEEVE 1.515”...

  • Page 233: 16104 Tube #4 Assembly

    Parts Identification - 16” Backsaver Auger 16104 TUBE #4 ASSEMBLY F1627 REV B ITEM PART NUMBER DESCRIPTION 914636 TUBE #4 WELDMENT 929864 FLIGHTING WELDMENT 1684 & 16104 TUBE #3 ASSEMBLY F1628 REV B ITEM PART NUMBER DESCRIPTION 914635 TUBE #3 WELDMENT 929864 FLIGHTING WELDMENT...

  • Page 234: 1684 Tube #2 Assembly

    Parts Identification - 16” Backsaver Auger 1684 TUBE #2 ASSEMBLY 2, 1 F1471_REV_A ITEM PART NUMBER DESCRIPTION 812363 LOCK NUT, 3/8” (PL) 86170 BOLT, 3/8” x 1” HEX GR 5 (PL) 929864 FLIGHTING WELDMENT 917066 TUBE WELDMENT #2 960140 HYDRAULIC LINE CLAMP 960200 HYDRAULIC LINE, 5/8”...

  • Page 235: 1684 Tube #1 Assembly

    Parts Identification - 16” Backsaver Auger 1684 TUBE #1 ASSEMBLY 1, 2 F1472_REV_B ITEM PART NUMBER DESCRIPTION 812363 LOCK NUT, 3/8” (PL) 86170 BOLT, 3/8” x 1” HEX GR 5 (PL) 906104 HYDRAULIC LINE, 5/8” OD x 19’-2” 929864 FLIGHTING WELDMENT 917068 TUBE WELDMENT #1 960140...

  • Page 236: 16124 Tube #4 Assembly

    Parts Identification - 16” Backsaver Auger 16124 TUBE #4 ASSEMBLY 16,3 F2278 ITEM PART NUMBER DESCRIPTION 812026 5/16” x 1” HEX BOLT (PL) 812362 5/16” LOCK NUT (PL) 904902 GREASE GRADE 2 10 g 905906 END BEARING SLEEVE 1.515” ID x 2-1/4” OD x 2.88” 907052 OIL SEAL (CR17617) 907053...

  • Page 237: 16124 Tube #3 Assembly

    Parts Identification - 16” Backsaver Auger 16124 TUBE #3 ASSEMBLY F2277 ITEM PART NUMBER DESCRIPTION 929875 TUBE #3 WELDMENT 929871 FLIGHTING LH, WELDMENT 16124 TUBE #2 ASSEMBLY 1, 3, 9 2, 4 F2276 ITEM PART NUMBER DESCRIPTION 812303 1” x 3” HEX BOLT (PL 81549 5/16”...

  • Page 238: 16124 Tube #1 Assembly

    Parts Identification - 16” Backsaver Auger 16124 TUBE #1 ASSEMBLY 2, 3 F2275 ITEM PART NUMBER DESCRIPTION 812711 JIC UNION -10-10 81549 5/16” x 3/4” HEX BOLT (PL) 914818 BRACKET - HYD HOSE CLAMP 927109 TUBE #1 WELDMENT 929871 FLIGHTING LH, WELDMENT 930041 5/8”...

  • Page 239: 1684 & 16104 Boom Lift Assembly

    Parts Identification - 16” Backsaver Auger 1684 & 16104 BOOM LIFT ASSEMBLY 8, 14 12, 1 9, 13 3, 10 F1632 REV C ITEM PART NUMBER DESCRIPTION 84051 JAM NUT, 1” HEX GR 905815 ARM WELDMENT 905821 PIN ROD WELDMENT 909171 CABLE HOOK ASSEMBLY (1 TON) 909172...

  • Page 240: 16124 Boom Lift Assembly

    Parts Identification - 16” Backsaver Auger 16124 BOOM LIFT ASSEMBLY 8,14 12,1 9,13 2 Places 2,10 2 Places F-2464 ITEM PART NUMBER DESCRIPTION 84051 JAM NUT, 1” HEX GR2 905821 PIN WELDMENT 0.750” DIA 909171 CABLE HOOK ASSEMBLY (1 TON) 909172 QUICK LINK, 3/8”...

  • Page 241: 1684 & 16104 Multi-Flighting Hopper Assembly

    Parts Identification - 16” Backsaver Auger 1684 & 16104 MULTI-FLIGHTING HOPPER ASSEMBLY NOTE: Apply general purpose 5, 3, 1 thread locker (ASTM D5363 0321) thread connections. 2, 1 1, 3, 4 914521 ITEM PART NUMBER DESCRIPTION 812364 LOCK NUT, 1/2” (PL) 81620 BOLT, 1/2”...
  • Page 242 Parts Identification - 16” Backsaver Auger 1684 & 16104 MULTI-FLIGHTING HOPPER ASSEMBLY (CONT’D) 6, 8 16, 15 5, 4, 1 3, 7 9, 2 NOTE: Apply general purpose thread locker (ASTM D5363 0321) thread connections. F1825...
  • Page 243 Parts Identification - 16” Backsaver Auger ITEM PART NUMBER DESCRIPTION 812362 LOCK NUT, 5/16” (PL) 812365 LOCK NUT, 3/4” (PL) 81525 BOLT, 1/4” x 3/4” HEX (PL) 81546 FLAT WASHER, 5/16” (PL) 81552 BOLT, 5/16” x 1-1/4” HEX (PL) 84039 FLAT WASHER, 3/8”...

  • Page 244: 16124 Hopper High Capacity Assembly

    Parts Identification - 16” Backsaver Auger 16124 HOPPER HIGH CAPACITY ASSEMBLY 5,1,4 NOTE: Apply general purpose thread locker (ASTM D5363 0321) thread connections. F2326...
  • Page 245 Parts Identification - 16” Backsaver Auger ITEM PART NUMBER DESCRIPTION 812362 5/16” LOCK NUT (PL) 812365 3/4” LOCK NUT (PL) 81523 1/4” x 1/2” HEX BOLT (PL) 81546 5/16” FLAT WASHER (PL) 81552 5/16” x 1-1/4” HEX BOLT (PL) 84498 1/4”...
  • Page 246 Parts Identification - 16” Backsaver Auger 16124 HOPPER HIGH CAPACITY ASSEMBLY (CONT’D) 1,4,25 3,4,1 DETAIL A 5,1,4 2,22 25,4,1 NOTE: Apply general purpose thread locker (ASTM D5363 0321) thread connections. 931856...
  • Page 247 Parts Identification - 16” Backsaver Auger ITEM PART NUMBER DESCRIPTION 812364 LOCK NUT (PL) 1/2” 81592 NUT, HEX (PL) 3/8” 81620 BOLT, HEX PL 1/2” x 1-1/4” 84048 FLAT WASHER SAE (PL) 1/2” 84277 BOLT, HEX (PL) 1/2” x 1-1/2” 906007 OUTER FLIGHTING HOLDER 914565...

  • Page 248: Hopper Drive Wheel

    Parts Identification - 16” Backsaver Auger HOPPER DRIVE WHEEL NOTE: Apply general purpose thread locker (ASTM D5363 0321) thread connections. 1, 2 6, 7 9, 10 F1824B ITEM PART NUMBER DESCRIPTION 81593 LOCK WASHER, 3/8” (PL) 810958 BOLT, 3/8” x 2 1/4” HEX (PL) 909180L FLAT WASHER, 7 GA x 13/32”...

  • Page 249: 16124 Hydraulic Cylinders

    Parts Identification - 16” Backsaver Auger 16124 HYDRAULIC CYLINDERS 924956 ITEM PART NUMBER DESCRIPTION 865341 TEE-10MJIC X -10MJIC X -10 FJIC 906103 HOSE-8 X -8MORB X -10JIC 930167 HOSE-8 X -10MJIC X -10MJIC 930172 HYDRAULIC ROUTING F2279 CYLINDER-6.5 X 62...

  • Page 250: 16124 Light Kit Assembly

    Parts Identification - 16” Backsaver Auger 16124 LIGHT KIT ASSEMBLY 10, 9, 3 DETAIL C 1, 9, 12 4, 2 DETAIL E DETAIL D DETAIL A 12, 9 DETAIL F DETAIL B 929220...
  • Page 251 Parts Identification - 16” Backsaver Auger ITEM PART NUMBER DESCRIPTION 812362 5/16” LOCK NUT (PL) 812365 3/4” LOCK NUT (PL) 81553 5/16” x 1-1/2” HEX BOLT (PL) 84467 3/4” x 2” HEX BOLT (PL) 909226 BLINKER MOUNT WELDT - RH 909227 BLINKER MOUNT WELDMENT - LH 913193...

  • Page 252: 16124 Light Kit

    Parts Identification - 16” Backsaver Auger 16124 LIGHT KIT 929222...
  • Page 253 Parts Identification - 16” Backsaver Auger ITEM PART NUMBER DESCRIPTION 909414 HARNESS-BS MAIN 909415 HARNESS-BS INPUT TUBE LIGHT 909418 HARNESS-BS AMBER LIGHT EXT 909419 HARNESS-AMBER LIGHT SHORT EXTENSION 909420 LIGHT-AMBER 909422 WITCH-WEATHER PROOF 909423 HARNESS-7 PIN RD TO 7 PIN FLAT ADAPTOR 928875 WORK LIGHT-LED 929233...

  • Page 254: 16124 Lower Yoke

    Parts Identification - 16” Backsaver Auger 16124 LOWER YOKE 1, 2 930112 ITEM PART NUMBER DESCRIPTION 811691 1/2” x 4 1/2” HEX BOLT (PL) 812364 1/2” LOCK NUT (PL) 905736 UNDERCARR PIN SLEEVE 3 1/6” ID x 3 1/2” OD x 1 1/2” 929942 PIN-3.000”...

  • Page 255: 16124 Upper Yoke

    Parts Identification - 16” Backsaver Auger 16124 UPPER YOKE 929940 ITEM PART NUMBER DESCRIPTION F2297 WELDT-UPPER YOKE...

  • Page 256: 16124 Electric Mover/Winch Kit

    Parts Identification - 16” Backsaver Auger 16124 ELECTRIC MOVER/WINCH KIT 34,9 40,8,26 40,39 37,13 2,12,5 3,15 4,11,10 27, 7 16 21 27,7 NOTE: Apply general purpose thread locker (ASTM D5363 0321) thread connections. 933340...
  • Page 257 Parts Identification - 16” Backsaver Auger ITEM PART NUMBER DESCRIPTION 810640 5/16” x 2” HEX BOLT (PL) 811908 BOLT HEX 0.750NC x 8.50 GR5PL 812208 NIPPLE 1/2” BODY 1/2”-14 NPTF QUICK CONNECT 812363 3/8” LOCK NUT (PL) 812365 3/4” LOCK NUT (PL) 812624 1/4”...

  • Page 258: 16124 High Capacity Hydraulic Kit

    Parts Identification - 16” Backsaver Auger 16124 HIGH CAPACITY HYDRAULIC KIT 6,19,13 20,28,11 20,11 5,33,29 32,34,16 29,33,2 27,9 46,47 14,15 10,18,1 3,17 12,21 NOTE: Apply general purpose thread locker (ASTM D5363 0321) thread connections. 933335...
  • Page 259 Parts Identification - 16” Backsaver Auger ITEM PART NUMBER DESCRIPTION 810582 5/16” x 3” HEX BOLT (PL) 810761 5/16” x 2 1/2” HEX BOLT (PL) 810958 3/8”x 2 1/4” HEX BOLT (PL) 811416 ELBOW-10 MORB x -8 MJIC, 90 DEG 811688 BOLT-5/16”...
  • Page 260 Parts Identification - 16” Backsaver Auger 16124 HIGH CAPACITY HYDRAULIC KIT (CONT”D) 6,19,13 20,28,11 20,11 5,33,29 32,34,16 29,33,2 27,9 46,47 14,15 10,18,1 3,17 12,21 NOTE: Apply general purpose thread locker (ASTM D5363 0321) thread connections. 933335...
  • Page 261 Parts Identification - 16” Backsaver Auger ITEM PART NUMBER DESCRIPTION 917022 HOSE-8 x -8 FJIC x -8 FJIC 90 929764 RUBBER GROMMET- 1.50” ID 932080 Q45 3 SPOOL HYDRAULIC VALVE 932132 WELDT-WINCH GUARD 932146 WELDT-ROLLER 932408 TUBE-ROLLER CORE 933064 ADPTR -8 MORB X -8 MJIC R.0625 933332 BRKT-VALVE MOUNT 933334...

  • Page 262: Hydraulic Kit Assembly

    Parts Identification - 16” Backsaver Auger HYDRAULIC KIT ASSEMBLY NOTE: Apply general purpose thread locker (ASTM D5363 0321) thread connections. 17, 9 16, 11, 29 14, 16 9, 17 F1824A...
  • Page 263 Parts Identification - 16” Backsaver Auger ITEM PART NUMBER DESCRIPTION 116848 HOSE, #8 x #8 FJIC x #8 MPT 810761 BOLT, 5/16” x 2-1/2” HEX (PL) 917223 VALVE ASSEMBLY, W / HAND LEVERS 811416 90 DEG ELBOW, #10 MORB x #8 MJIC 811688 BOLT, 5/16”...

  • Page 264: M2000 Helical Gearbox 910502

    Parts Identification - 16” Backsaver Auger M2000 HELICAL GEARBOX 910502 1 3/4 in. - 20 SPLINE 1684, 16104 (3 Places) INPUT OUTPUT 2 FILL PLUG 21.71 16124 INPUT (Black polyurethane plug installed in reverse input) 0.375 x 0.375 in. KEYWAY GLASS LEVEL PLUG 9.45...

  • Page 265: 4168 Lower Gearbox 916945

    Parts Identification - 16” Backsaver Auger 4168 LOWER GEARBOX 916945 PRESSURE RELIEF PLUG 3.50 FILL / DRAIN PLUG (2 Places) 11.30 Ø 0.656 1.749 Ø 1.747 5.60 5.25 1/2 in. - 13 UNC - 1.00 7.25 916945...

  • Page 266: 4168 Upper Gearbox 905881

    Parts Identification - 16” Backsaver Auger 4168 UPPER GEARBOX 905881 PRESSURE RELIEF PLUG 8.50 3.20 Ø 0.531 17.70 FILL / DRAIN PLUG (2 Places) 1/2 in. - 13 UNC - 1.00 0.375 x 0.375 10.00 in. KEYWAY 1.25 1.749 Ø 5.60 1.747 905881...

  • Page 267: Specifications

    Specifications - Backsaver Auger 1684, 16104 & 16124 SPECIFICATIONS 1684, 16104 ELECTRICAL DIAGRAM ........269 16124 ELECTRICAL DIAGRAM .
  • Page 268 Specifications - Backsaver Auger 1684, 16104 & 16124...
  • Page 269 Specifications - 16” Backsaver Auger 1684, 16104 ELECTRICAL DIAGRAM DISCHARGE SPOUT WORK LIGHT INPUT AUGER WORK LIGHT EXTENSION HARNESS EXTENSION HARNESS TOGGLE TOGGLE SWITCH SWITCH LEFT AMBER RIGHT AMBER LIGHT LIGHT EXTENSION EXTENSION HARNESS HARNESS EXTENSION HARNESS B-0526...
  • Page 270 Specifications - 16” Backsaver Auger 16124 ELECTRICAL DIAGRAM DISCHARGE SPOUT WORK LIGHT INPUT AUGER WORK LIGHT DISCHARGE SPOUT RED LIGHT EXTENSION EXTENSION HARNESS HARNESS TOGGLE TOGGLE SWITCH SWITCH LEFT AMBER RIGHT AMBER LIGHT LIGHT EXTENSION EXTENSION HARNESS HARNESS EXTENSION HARNESS FK-0054...
  • Page 271 Specifications - 16” Backsaver Auger...
  • Page 272 Specifications - 16” Backsaver Auger SPECIFICATIONS Dimensions (1684) B-0546...
  • Page 273 Specifications - 16” Backsaver Auger DESCRIPTION BACKSAVER AUGER 1684 Overall Width (A) 163 in. Overall Length (B) 1019 in. Input Auger / Hopper Length (C) 235 in. Discharge Spout Height @ 42° Angle (D) 679 in. Discharge Spout Height @ 24° Angle (E) 424 in.
  • Page 274 Specifications - 16” Backsaver Auger Dimensions (16104) B-0546...
  • Page 275 Specifications - 16” Backsaver Auger DESCRIPTION BACKSAVER AUGER 16104 Overall Width (A) 173 in. Overall Length (B) 1266 in. Input Auger / Hopper Length (C) 235 in. Discharge Spout Height @ 42° Angle (D) 857 in. Discharge Spout Height @ 24° Angle (E) 520 in.
  • Page 276 Specifications - 16” Backsaver Auger Dimensions (16124) Y16124...
  • Page 277 Specifications - 16” Backsaver Auger DESCRIPTION BACKSAVER AUGER 16124 Overall Width (A) 207 in. Overall Length (B) 1511 in. Input Auger / Hopper Length (C) 235 in. Discharge Spout Height @ 41° Angle (D) 998 in. Discharge Spout Height @ 25° Angle (E) 644 in.
  • Page 278 Specifications - 16” Backsaver Auger HARDWARE TORQUE VALUES Metric Chart NOTE: Do not use the values listed in the charts if a different torque value or tightening procedure is specified in this manual for a specific application. Torque values listed are for general use only. Use the following charts to determine the correct torque when checking, adjusting or replacing hardware.
  • Page 279 Specifications - 16” Backsaver Auger HARDWARE TORQUE VALUES (CONT’D) Imperial Chart NOTE: Do not use the values listed in the charts if a different torque value or tightening procedure is specified in this manual for a specific application. Torque values listed are for general use only. Use the following charts to determine the correct torque when checking, adjusting or replacing hardware.
  • Page 280 Specifications - 16” Backsaver Auger HYDRAULIC CONNECTION SPECIFICATIONS O-ring Boss Fitting O-ring Fitting (Straight Thread) Figure 393 Lubricate the O-ring before installing the fitting. O-ring Boss Tightening Torque Loosen the jam nut and install the fitting. Tighten the jam nut until the washer is tight against the surface. Tube O.D.

  • Page 281: Warranty

    Warranty - Backsaver Auger 1684, 16104 & 16124 WARRANTY WARRANTY ............283...
  • Page 282 Warranty - Backsaver Auger 1684, 16104 & 16124...
  • Page 283 Warranty - Backsaver Auger 1684, 16104 & 16124 WARRANTY Limited Warranty BASE LIMITED WARRANTY Farm King provides this warranty only to original retail purchasers of its products. Farm King warrants to such purchasers that all Farm King manufactured parts and components used and serviced as provided for in the Operator’s Manual shall be free from defects in materials and workmanship for a period following delivery to the original retail purchaser of two (2) years.
  • Page 284 This limited warranty is subject to any existing conditions of supply which may directly affect Farm King’s ability to obtain materials or manufacturer replacement parts. Buhler Industries Inc. reserves the right to make improvements in design or changes in specifications to its products at anytime, without incurring any obligation to owners of units previously sold.

  • Page 285: Alphabetical Index

    Alphabetical Index - Backsaver Auger 1684, 16104 & 16124 ALPHABETICAL INDEX 16” BACKSAVER AUGER ..179 1684 & 16104 INPUT BOX ..182 16104 BRIDGING ASSEMBLY ..200 1684 &...
  • Page 286 Alphabetical Index - Backsaver Auger 1684, 16104 & 16124 OPERATING SAFETY ZONE ..21 OWNER’S INFORMATION ... . 9 SAFETY INSTRUCTIONS ... 15 SAFETY SIGN (DECAL) INSTALLATION 172 SAFETY SIGN-OFF FORM .
  • Page 288 301 Mountain Street South Morden, Manitoba Canada R6M 1X7 Toll Free: 1-888-FK-80001 E-mail: info@buhler.com www.farm-king.com Equipment shown is subject to change without notice. ©2018 Buhler Trading Inc. Printed in Canada TSX:BUI...

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