Summary of Contents for ZIGGITY SYSTEMS D-Max
- Page 1 Installation Manual: D-Max & T-Max System ©2020 Ziggity Systems, Inc. PN 200520 Revision 2020-09-11 Note: When printing select “fit” to page or margin option.
- Page 2 STANDARD WARRANTY Ziggity Systems, Inc. (“Ziggity”) warrants to the original retail purchaser (“Purchaser”) of any Ziggity product (“Product”) that for one (1) year from the date of original retail purchase the Product will be free from defects in materials and workmanship that are material in nature.
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Page 3: Table Of Contents
Air Release and Shut-Off Assemblies ..................22 Control Clock / Controller / Solenoid Flush................23 Regulator Ball Valve Lock ......................24 BEST PRACTICE D-Max Drinker Disassembly ..................... 26 D-Max Drinker Assembly ......................27 T-Max Drinker Disassembly ..................... 28 T-Max Drinker Assembly ......................29 Solenoid Flush Valve Maintenance .................. -
Page 4: Support Pipe
Note Very Important: When installing slope neutralizers, cable clamps must be installed at all system hangers in place of sliding cord or cable adjusters. Raise lines to 121 cm / 48 in © 2020 Ziggity Systems, Inc. -
Page 5: Regulator
NOTE: The tighter coils towards the bottom Hose Washer Clamp Ball Regulator shown Regulator shown is for T-Max is for D-Max systems systems Flush Do Not over tighten. Torque Setting: 1.7 Nm / 15 in lbs MAX © 2020 Ziggity Systems, Inc. -
Page 6: Clip-On Saddle Assembly
(11R shown) to squeeze the clip TO ONE SIDE. THIS WILL CAUSE one side. This will cause DAMAGE AND PRODUCT TO FAIL until the second snap is engaged. damage and product to fail. © 2020 Ziggity Systems, Inc. -
Page 7: Clip-On Bracket Placement
Detail A Detail B the same direction. Detail A Detail A Detail B Detail A 3 Saddles 4 Saddles 5 Saddles 6 Saddles 8 Saddles 10 Saddles 12 Saddles CLIP-ON BRACKET Snap bottom clips into place. © 2020 Ziggity Systems, Inc. - Page 8 CLIP-ON BRACKET Snap upper side clips into Snap remaining clips place. into place. PN 3840 PN 3840 only required for T-Max system. PN 3868 SNAP Make sure all four corners are snapped into place. Good © 2020 Ziggity Systems, Inc.
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Page 9: Pipe Connector
Pipe B Hold Pipe A and the Pipe Connector securely. Pull Pipe B away from the connector approximately 6 mm / 1/4 in using your thumb as a guide. Repeat this process for each pipe connector. © 2020 Ziggity Systems, Inc. -
Page 10: End Assembly
Clamp Ball Use a impact drill to install the self-tapping screw CLIP-ON BRACKET SCREW PLACEMENT 3 Saddles 4 Saddles 5 Saddles 6 Saddles Denotes self 8 Saddles tapping screw 10 Saddles placement. 12 Saddles © 2020 Ziggity Systems, Inc. -
Page 11: Clip-On Bracket Screw
CLIP-ON BRACKET SCREW Use #8 / M4.2 self drilling screw. Use impact drill to install. Install self tapping screw. Pipe Connector Pipe Connector D-MAX DRINKER © 2020 Ziggity Systems, Inc. -
Page 12: T-Max Drinker Assembly With Cordless Drill And Nutsetter
Thread on the activator until it stops and cannot Thread be turned any further. Activator Use nutsetter PN 2998 ONLY! Black in color. Trigger Pin PN 2998 O-Ring Washer When nutsetter slips, Do Not tighten any farther. Doing so will damage the activator. © 2020 Ziggity Systems, Inc. -
Page 13: T-Max Drinker Assembly And Installation - Hand Assembly
Activator Torque Setting: 1.4 Nm / 12 in lbs MAX Trigger Pin O-Ring Washer 7 mm TOO TIGHT TOO LOOSE To avoid damaging the activator, Do Not over tighten! Use nut driver only. © 2020 Ziggity Systems, Inc. -
Page 14: T-Max To Flex Saddle Reinforcement Assembly
T-MAX TO FLEX SADDLE REINFORCEMENT ASSEMBLY DO NOT over tighten! © 2020 Ziggity Systems, Inc. -
Page 15: Heavy Duty Anti-Roost
Drinker lines 76 m / 250 ft or shorter use PN 2970 PN 2970 Drinker lines greater than 76 m / 250 ft but less than 152 m / 500 ft use PN 2970 and PN 2971 PN 2970 2971 © 2020 Ziggity Systems, Inc. - Page 16 Heavy Duty Cable Loop Always use the proper crimping tool to crimp the 1460 Insulator clip. For example Ziggity’s PN 2487. Pull the cable taut and attach it to the end assembly with the insulator. © 2020 Ziggity Systems, Inc.
- Page 17 Cable Length: 53 m / 175 ft PN 2971 Inline Kit Example: If the system is 106 m / 350 ft one add-on kit is needed. Add-on kit should be installed in the center of the line. © 2020 Ziggity Systems, Inc.
- Page 18 With the cable taut, turn the turnbuckle to tighten the cable. Do Not stretch the spring more than 75 mm / 1/4 in. (Ziggity’s PN 2524 / 2525) 2.4 mm / 3/32 in 1 X 7 galvanized cable 2698 Turnbuckle 2669 Spring 1460 Insulator Heavy Duty Cable Loop © 2020 Ziggity Systems, Inc.
- Page 19 With the cable taut, turn the turnbuckle to tighten the cable. Do Not stretch the spring more than 75 mm / 1/4 in. Anti-Roost Controller Ground Insulated Ground VERY IMPORTANT: Line must be grounded. VERY IMPORTANT: Line must be grounded. © 2020 Ziggity Systems, Inc.
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Page 20: Drain Hose
This is only needed when PN 2971 kit is installed. You will need to do this at every add-on kit. DRAIN HOSE Use 19 mm / 3/4 in drain hose. 175 cm / 70 in © 2017 Ziggity Systems, Inc. -
Page 21: Optional Equipment
Optional Equipment © 2020 Ziggity Systems, Inc. -
Page 22: Air Release And Shut-Off Assemblies
2611 - “A” + 25 mm / 1 in 2615 - “A” + 25 mm / 1 in 2611 Shown PN 2611 - Air Release Teeth - To support pipe Smooth - To water pipe PN 2615 - Shut Off © 2020 Ziggity Systems, Inc. -
Page 23: Control Clock / Controller / Solenoid Flush
Pull down on the wire until it is against the coupler and then tighten the nut on Must tie a knot as the bottom of the shown before making coupler. wire connections. © 2020 Ziggity Systems, Inc. -
Page 24: Regulator Ball Valve Lock
REGULATOR BALL VALVE LOCK © 2020 Ziggity Systems, Inc. -
Page 25: Best Practice
Best Practice © 2020 Ziggity Systems, Inc. -
Page 26: D-Max Drinker Disassembly
Insert drinker capsule into disassembly tool as Use a hard flat surface to push downward on the shown. metering pin. Seat Remove disassembly tool. The ball, seat and metering pin will come out as shown. Components after disassembly. © 2020 Ziggity Systems, Inc. -
Page 27: D-Max Drinker Assembly
NEVER use your thumb or anything to push the assembly flat against the surface. seat into the cap once you have completed step 5. While holding the drinker body, press capsule into the body until it is fully seated. © 2020 Ziggity Systems, Inc. -
Page 28: T-Max Drinker Disassembly
Use a hard flat surface to push downward on the Never use a tool or any object to pry the seat from metering pin. the cap. Seat Remove disassembly tool. The ball, seat and metering pin will come out as shown. Components after disassembly. © 2020 Ziggity Systems, Inc. -
Page 29: T-Max Drinker Assembly
NEVER use your thumb or anything to push the assembly flat against the surface. seat into the cap once you have completed step 5. While holding the drinker body, press capsule into the body until it is fully seated. © 2020 Ziggity Systems, Inc. -
Page 30: Solenoid Flush Valve Maintenance
Gently move the needle in a circular motion to further remove debris. Be careful not to tear the diaphragm. Reassemble solenoid valve in the reverse order as shown in the first step. Disassemble solenoid valve as shown. © 2020 Ziggity Systems, Inc. -
Page 31: Normal Operation Mode / Flush Mode
NORMAL OPERATION MODE Normal operating Normal operating position position FLUSH MODE Flush mode Flush mode position position © 2020 Ziggity Systems, Inc.