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Table of Contents
Summary of Contents for KabaTec KTS SpeedTec mini
- Page 1 Translation of the original operating manual SpeedTec mini Machine number Quality control Customer Date Taping • Insulation • Bundling • Marking • Fixing • Wrapping Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN...
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Page 2: Ec Declaration Of Conformity
Name of person authorized to compile the documentation: Heinz Billing (in-house) Name of signatory: Heinz Billing Position in the company: Managing director Burghaun ____________________________________________________________________________ 14/6/2016 Place Date Legally-binding signature Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN... -
Page 3: Legal Notice
We assume no legal responsibility or liability for damage that may possibly occur due to such deviations. Note We reserve the right to make technical changes and add supplementary information. Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN... -
Page 4: Table Of Contents
Faults ................................26 Start screen of touch panel ........................... 26 Main menu at touch panel ........................... 27 Start (operation) ............................28 Editing programs ............................29 Loading programs ............................31 Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN... - Page 5 Setting the end-of-tape sensor ........................58 6.10 Cleaning the guide rollers ..........................59 6.11 Cleaning the taping-unit carriage guide ....................... 59 6.12 Greasing the bearings ........................... 59 Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN...
- Page 6 Fault list ................................ 68 Scope of delivery ............................69 Items included in the scope of delivery ......................69 Optionally available items ..........................69 Contact details .............................. 69 Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN...
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Page 7: Guarantee Declaration
Article 2 Guarantee coverage 1. KABATEC GmbH & Co. KG grants a guarantee of 12 months, effective from the date the device was acquired by the purchaser, for mechanical and electrical components of the device, under the conditions described here. - Page 8 1. The guarantee is valid only for the original purchaser, which obtained the machine from KABATEC GmbH & Co. KG, and is not transferable. 2. Apart from KABATEC GmbH & Co. KG, no party is entitled to honour the guarantee on behalf of KABATEC GmbH & Co. KG.
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Page 9: For Your Safety
Unauthorized removal of required covers or protective devices, or improper use or incorrect operation of the product can result in severe injuries or substantial damage to property. The specified service and maintenance intervals are to be complied with. Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN... -
Page 10: Types Of Safety Symbols Used
Never used for damage to property alone. Danger Indicates an immediate hazard with a high-risk factor, which can result in death or severe physical injury. Never used for damage to property. Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN... -
Page 11: Safety And Warning Signs
Indicates a hazard zone. Indicates a risk of hand injury. Indicates a risk of injury from being cut. Indicates a risk of electric shock. Indicates required protective equipment hairnet. Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN... -
Page 12: Intended Use
2.4 Intended use The KTS SpeedTec mini is a compact taping machine with many useful features. A wide variety of taping tasks can be performed quickly and reliably. A combined length-measurement/feed system ensures a compact design and makes the KTS SpeedTec mini an efficient tool for producing cable sets. -
Page 13: Description Of The Workplace
����,8ℎ 85 dB (A). The peak sound pressure level �� does not exceed the upper action value of ����,�������� 137 dB(C). Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN... -
Page 14: Description Of The Machine
Identification of individual parts: Touch panel USB port On switch Ready indicator Off switch Stop button “Fault reset” button (“Error Reset” in diagram) Emergency stop button “Edit” switch Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN... - Page 15 Signal lamp tower Compressed-air maintenance unit Lifting column “Clamp” button on left side Safety light barrier Clamping unit with tensile force monitor “Clamp” button on right side Main switch Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN...
- Page 16 12. Taping unit The taping unit is used to wind adhesive tape around the items for taping. 13. Line clamp on right side Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN...
- Page 17 The main switch is used to switch on and switch off the power supply to the machine. 22. Fan The fan serves to cool and ventilate the electronics section of the control cabinet. Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN...
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Page 18: Taping Unit
3.2 Taping unit Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN... - Page 19 Hold-down device (positioning mechanism) The tape holder fixes the adhesive tape in place. Positioning finger This is used to set the adhesive tape in the correct position. Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN...
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Page 20: Technical Data For The Kts Speedtec Mini
Contactless (using optical sensor) Cable diameter Up to 10 mm Adhesive tape width Material Any commercially-available adhesive tape Dimensions (H/W/D) 1700 mm / 1500 mm / 850mm Weight 400 kg Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN... -
Page 21: Commissioning
4.3 Setup The setup surface must be level and suitably stable given the weight of the winding and taping system. The accident prevention regulations must be complied with. Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN... -
Page 22: Connection
Danger Ensure that the voltage, frequency and electrical fuse protection rating of the mains system are consistent with the information on the type plate. Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN... -
Page 23: Possible Hazards
Risk of being cut! Danger Do not perform maintenance and repair tasks until the device has been switched off and the supply of power has been interrupted. Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN... - Page 24 Unauthorized removal of required covers or protective devices, or improper use or incorrect operation of the product can result in severe injuries or substantial damage to property. Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN...
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Page 25: Use
Use the main switch at the control panel to activate the power supply. Release the emergency stop button. Operational readiness is indicated by a flashing signal lamp. Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN... -
Page 26: Activation/Deactivation
After switching on the machine, the start screen will appear on the touch panel display. Press the “>>>” button to reach the main menu for the taping machine. Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN... -
Page 27: Main Menu At Touch Panel
Options The <<Service>> program screen is exclusively reserved for the manufacturer (Kabatec). The “Home” button is used to return to the main menu from individual program screens. Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN... -
Page 28: Start (Operation)
Tensile force (in N) with which the line set is tensioned in the right-hand clamp Winding aid Speed of winding aid as fraction of speed of winding head, expressed in % Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN... -
Page 29: Editing Programs
As well as the taping parameter settings, the program name and version number can also be modified. Press the “Save” button to save any modified entries. Unsaved entries will be lost and not adopted in the program. Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN... - Page 30 Final speed 2000 Tensile force Tensile force of line clamp Offset, winding aid Speed of winding aid as fraction of speed of winding head, expressed in % Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN...
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Page 31: Loading Programs
Tap on the “Source” button to bring up a list of all the source programs in a window. Tap on the “Target” button to bring up a list of all the target programs in a window. Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN... - Page 32 The selected source program can now be copied to the selected target program by tapping on the “Copy to” button (see 5.9). Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN...
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Page 33: Deleting Programs
5.11 Messages Active messages are displayed in chronological order in the message box. Messages can be cleared and the start screen brought up again via the “Home” button. Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN... -
Page 34: Options
The “clean display” function is activated by tapping this button and remains active for about 30 seconds. During this period, the display does not respond to any contact and can thus be cleaned without any problem. Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN... -
Page 35: Language Setting
Active inputs are represented by a green dot. 5.12.4 Table of output variables This table indicates which outputs are active and which are inactive. Active outputs are represented by a red dot. Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN... -
Page 36: Workplace Height Setting
(USB stick), so that it is backed up. Connect a suitable storage device to the USB port at the control panel beforehand. This program screens also provides an overview of active messages. Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN... -
Page 37: Functions
The slider can be used to switch between the options of manual and automatic placement of the adhesive tape at the line set. NOK bin: The slider can be used to activate or deactivate the “NOK bin” function. Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN... -
Page 38: User Management
It reveals the current process of the machine. In addition, the machine counter and the operating hours counter are indicated in the bottom part of the screen. Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN... -
Page 39: Tensile Force Calibration
Use the “<<” and “>>” buttons to switch between the individual menu pages. 5.13.1 W-axis ACC: Drive-unit acceleration at W-axis DEC: Drive-unit deceleration at W-axis Ref. pos: Reference point displacement (adjustment) at W-axis Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN... -
Page 40: X-Axis
DEC: Drive-unit deceleration at X-axis Ref. pos: Reference point displacement (adjustment) at X-axis Guide length: Maximum traversing length 5.13.3 Cable clamping axis Speed of clamping process in %. Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN... -
Page 41: Inserting Adhesive Tape
Flip up the hold-down device. Pass the adhesive tape around the two guide rollers (with the non-adhesive side facing down) and then insert it in the hold- down device. Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN... - Page 42 Cut the adhesive tape flush with the positioning finger. Make sure that the adhesive tape is positioned centrally on the positioning finger. Close the protective hood. Switch on the system via the green On switch. Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN...
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Page 43: Positioning The Clamping Unit And Safety Stop
Release the locking lever… and move the carriage to the correct position (the “480 mm” mark). Once the carriage is correctly positioned, apply the locking lever fully. Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN... - Page 44 The sensor on the right at the taping unit lights up yellow if the ram is not within its measuring range. Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN...
- Page 45 Move the ram towards the sensor. If the yellow lamp goes out, hold the ram in position... …and tighten the cylinder screw firmly. Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN...
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Page 46: Tensile Force Calibration
Move the clamping device to the 300mm position. Bring up the <<Options>> submenu from the <<Tensile force calibration>> program screen and activate the required calibration function (see 5.12.11). Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN... - Page 47 Make sure that you are within the operating range of the safety light barrier when doing this. Afterwards, you can read off the tensile force value at the display of the hanging scale. Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN...
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Page 48: Inserting Items To Be Taped
The line can subsequently be relieved of tension, if necessary, by placing a hand inside the operating range of a light barrier and pressing the respective start button. Translation of the original operating manual for the KTS SpeedTec mini Page... -
Page 49: Starting The Taping Process
After resolving the emergency stop situation, release the emergency stop button. The flashing of the signal lamp indicates that the machine is ready for operation. Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN... -
Page 50: End Of Tape
23.02.16 - End of tape Use the Off switch to clear the message and unlock the hood. The hood can subsequently be opened and the adhesive tape roll replaced (see 5.14). Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN... -
Page 51: Maintenance And Servicing
6.10 Check/Cleaning the guide rollers 6.11 Cleaning the taping-unit carriage guide 6.12 Greasing the bearings 6.13 Cleaning the positioning finger 6.14 Checking/Changing the belts 6.14 Perform tensile force calibration Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN... -
Page 52: Checking/Lubricating The Guides And Carriages
Warning! There is a risk of being cut when working near the cutter and hold-down device. Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN... -
Page 53: Replacing And Setting The Cutter
The height limiter of the tape pre puller is on the right side of the taping unit. Push the tape pre puller up and fix it. Now remove the pin of the pinion… Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN... - Page 54 If the blades need to be replaced please do so (applying the dismantling sequence in reverse order for this purpose). Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN...
- Page 55 The retaining device for the upper blade has a cross-head screw, which allows the blades to be positioned relative to one another. The cross-head screw is fixed in place by a grub screw. Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN...
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Page 56: Oiling The Cutter
(see “SO” [Other info] tab in documentation folder). Clean the safety light barriers according to the manufacturer’s instructions (see “SO” [Other info] tab in documentation folder). Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN... -
Page 57: Cleaning The Air Filter
Clean the Makrolon safety discs using a commercially- available disc cleaner. The cleaning interval is dependent on the place of installation of the machine and cannot therefore be stated precisely. Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN... -
Page 58: Setting The End-Of-Tape Sensor
Set the sensor so that the orange lamp is active only when the tape is in the vicinity of the red dot of light. Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN... -
Page 59: Cleaning The Guide Rollers
For the lubrication of the bearings, we recommend using K2K or KP2N grease in accordance with DIN 51825. The grease nipples can in part be used to lubricate the carriages. Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN... -
Page 60: Cleaning The Positioning Finger
Belt for drive unit (part no. 15764) Loosen the four fastening screws and remove the machine cover on the left side. Loosen all fastening screws of the middle cover… Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN... - Page 61 Displace the belt tensioning roll and remove the belt. Now loosen the two screws of the motor bracket. Support the motor with one hand while doing this. Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN...
- Page 62 Stretch the belt until the measuring instrument displays a value of 135 Hz ± 10Hz. After attaching the new belt, fit all parts previously removed. Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN...
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Page 63: Belt For Clamping Device On Right (Part No. 15764)
…and remove the cover. Afterwards, remove the rear protective cover too. Push back the clamp receptacle with one hand,... …until the gear rack is at the rear limit stop. Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN... - Page 64 Loosen the coupling and screw this off the gear rack. Loosen and remove the anti-rotation safety mechanism. Loosen the fastening screw of the belt tensioning roll. Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN...
- Page 65 Take off the belt. Loosen the two grub screws at the tension ring of the flanged ball bearing. Next remove the flanged ball bearing... …and replace the belt. Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN...
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Page 66: Belt For Linear Unit (Part No. 12817)
After attaching the new belt, fit all parts previously removed. 6.14.3 Belt for linear unit (part no. 12817) Remove the rear machine panel on the right. Loosen the four fastening screws and slacken the belt. Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN... - Page 67 (e.g. Tummeter from Hilger & Kern) at the arrow marked position. Stretch the belt until the measuring instrument displays a value of 238 Hz ± 20Hz. Finally re-fit the rear panel. Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN...
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Page 68: Fault List
Cable set taping too loose Winding aid value set too high Reduce the value Cable set taping too tight Winding aid value set too low Increase the value Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN... -
Page 69: Scope Of Delivery
Scope of delivery 7.1 Items included in the scope of delivery The complete KTS SpeedTec mini machine is included in the scope of delivery, along with an English-language translation of the original operating manual. 7.2 Optionally available items Signal lamp... - Page 70 Translation of the original operating manual for the KTS SpeedTec mini Page B|HM0SM|00001|V0006|EN...
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