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PORTASCAN 3D
Service Manual
LABORIE Portascan3D Service Manual PTS3D-SM01 V3.0

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Summary of Contents for LABORIE PORTASCAN 3D

  • Page 1 PORTASCAN 3D Service Manual LABORIE Portascan3D Service Manual PTS3D-SM01 V3.0...
  • Page 2 Development Area, 300384, Tianjin, CHINA for LABORIE MEDICAL TECHNOLOGIES CANADA ULC 6415 Northwest Drive, Unit 10, Mississauga Ontario L4V 1X1 Canada Shanghai International Holding Corp. GmbH (Europe) Eiffestrasse 80, 20537 Hamburg, GERMANY Tel: +49-40-2513175 Fax: +49-40-255726 E-mail: shholding@hotmail.com MAN1027 LABORIE Portascan3D Service Manual PTS3D-SM01 V3.0...
  • Page 3: Table Of Contents

    9. ADVANCED SERVICE ..............24 9.1 SYSTEM DEFAULT SETTINGS ..........24 9.2 DISPLAY UNIT ................. 27 9.3 MAIN BOARD ................ 30 9.4 PROBE VERIFICATION & CALIBRATION ......32 10 DOCUMENTATION AND RECORDS ......... 38 LABORIE Portascan3D Service Manual PTS3D-SM01 V3.0...
  • Page 5: Structure Of The Product

    1. STRUCTURE OF THE PRODUCT The components of Portascan 3D are shown in Table 1. TABLE 1: STRUCTURE AND FUNCTION DESCRIPTION NO. PARTS NAME FUNCTION DESCRIPTION Digital Part of Mainboard Consisting of CPU, RAM, Crystal Oscillator, ADC, peripheral circuit achieve...
  • Page 6 Thermal printer 5-pin plug connecting cable Power indicator 4-pin plug connecting cable Touch screen control 4-pin plug cable Power switch connecting 2-pin plug cable Motor control cable 8-pin plug USB connecting cable 5-pin plug LABORIE Portascan3D Service Manual PTS3D-SM01 V3.0...
  • Page 7: Principle Of Operation

    LCD back light will be switched off automatically. Automatic Power-off function is also designed to effectively utilize battery power. Measuring result output can be achieved through thermal printer or inner memory. LABORIE Portascan3D Service Manual PTS3D-SM01 V3.0...
  • Page 8: Unit Quality Inspection

    This test item is focused on color, text labeling, scratch marks and spots. Check whether plastic parts bubble, crack, deform or overflow, whether operational and adjustment mechanisms are flexible and secure, and whether fastening pieces are tightly fastened. LABORIE Portascan3D Service Manual PTS3D-SM01 V3.0...
  • Page 9: Common Faults And Troubleshooting

    4 screws (shown in Fig.4.1). Afterwards, please remove the battery interface board for checking or replacing. Fig. 4.1 Battery Interface Board Position Sketch Map LABORIE Portascan3D Service Manual PTS3D-SM01 V3.0...
  • Page 10: Probe

    If the probe’s motor doesn’t vibrate or work properly send it back to Service Center or the Manufacturer for further repair or replacement. Do not try to repair. B. Probe Button Malfunction If there is no response when pressing the probe button: LABORIE Portascan3D Service Manual PTS3D-SM01 V3.0...
  • Page 11 Replace the connecting cable when necessary. If the above-mentioned measures do not work, the problem may be with the main board. Please identify the problem with substitution method and replace the main board if necessary. LABORIE Portascan3D Service Manual PTS3D-SM01 V3.0...
  • Page 12: Display

    Calibrate the touch screen for trouble shooting. Touch screen calibration guidance: Switch on the instrument while pressing the probe button and operators will enter LABORIE Portascan3D Service Manual PTS3D-SM01 V3.0...
  • Page 13 Based on the theory that two points makes one line, the corresponding relationship between the touch screen and LCD can be identified. Then operators may select the third point for verification, which is shown by Fig. 4.4 Fig. 4.4 c) Touch Screen Calibration Interface LABORIE Portascan3D Service Manual PTS3D-SM01 V3.0...
  • Page 14 Replace the controller when necessary. Touch screen controller is fixed at the printer cover with 2 screws and can be removed by disassembling the connecting cables and removing the two screws. (Fig. LABORIE Portascan3D Service Manual PTS3D-SM01 V3.0...
  • Page 15 Check the LCD data cable, and change the data cable when necessary to exclude the problem. Measure the voltage of back light control cable pin, and check whether the voltage complies with the standards listed in LCD manual. LABORIE Portascan3D Service Manual PTS3D-SM01 V3.0...
  • Page 16: Clock

    Please check if the problem occurs to the printer with the substitution method. The printer consists of a printing head and a printer board, LABORIE Portascan3D Service Manual PTS3D-SM01 V3.0...
  • Page 17: Battery

    Recharge the low power lithium battery and observe if the charger indicator turns red. If the indicator remains green, then problem occurs to the battery. Please replace the battery to solve the problem. LABORIE Portascan3D Service Manual PTS3D-SM01 V3.0...
  • Page 18: Calibration & Verification

    6. DISASSEMBLY OF THE MAIN UNIT STEP/ACTION Remove screws separate the front and back covers housing case, as shown The shielding cover screw fixation, so it can be removed mounted manually with help tweezers LABORIE Portascan3D Service Manual PTS3D-SM01 V3.0...
  • Page 19 Unscrew 4 screws securing the main board remove from main unit. After main board is removed, remaining components fixed onto the front panel are LCD and touch screen, key switch board, printer and power indicator. LABORIE Portascan3D Service Manual PTS3D-SM01 V3.0...
  • Page 20 Caution: when you remount battery to the main unit, make sure the second pin from the top is not the metal one. Failure to do so, i.e., putting it upside down, will cause the battery to fail. LABORIE Portascan3D Service Manual PTS3D-SM01 V3.0...
  • Page 21 To disconnect the printer, remove the 4 screws affixing it at all 4 corners. Note: touch screen control board attached to bottom of the printer Unscrew screws that affix the touch screen control to the printer LABORIE Portascan3D Service Manual PTS3D-SM01 V3.0...
  • Page 22 After removing the printer head, remove printer assembly from the frame The power indicator board is fixed by 2 screws both sides. remove board LABORIE Portascan3D Service Manual PTS3D-SM01 V3.0...
  • Page 23: Disassembly Tips

    The frame is fixed on the front panel by 4 screws. remove the display assembly unscrewing screws. 6.1 DISASSEMBLY TIPS The shielding cover may be used for holding screws. LABORIE Portascan3D Service Manual PTS3D-SM01 V3.0...
  • Page 24: Main Component Layout

    The numbers in Fig. 6.2 correspond to the following wires and wire locations: To battery connector board To USB board To probe socket To Key switch board To probe socket To printer To touch screen To power indicator To LCD 10. To LCD LABORIE Portascan3D Service Manual PTS3D-SM01 V3.0...
  • Page 25: Cleaning & Maintenance

    Rinse the cleaned probe by immersing them in 500ml sterile water for 1 minute. LABORIE Portascan3D Service Manual PTS3D-SM01 V3.0...
  • Page 26 Level IPX7 – Immersion up to 1m: Ingress of water in harmful quantity shall not be possible when the enclosure is immersed in water under defined conditions of pressure and time (up to 1 m of submersion). LABORIE Portascan3D Service Manual PTS3D-SM01 V3.0...
  • Page 27: Routine Maintenance

    • areas or humid seasons. Take the battery out of the device, and store it properly. • 8. CONNECTIONS ON MAIN BOARD Fig 8 shows the connections between the main board and each interface. LABORIE Portascan3D Service Manual PTS3D-SM01 V3.0...
  • Page 28: Advanced Service

    Click “Gain”, screen shall show the Gain=20. NOTE: Gain=20dB is the most important system parameter for patient scan mode. If the Gain was set at other number, use arrow bars to adjust it back to 20dB. LABORIE Portascan3D Service Manual PTS3D-SM01 V3.0...
  • Page 29 Fig. 9.1: Gain C. Printer Click printer bar get into print setup. Printer default setting is “Bladder Image” Fig. 9.2: Printer LABORIE Portascan3D Service Manual PTS3D-SM01 V3.0...
  • Page 30 “Bladder Image” only, system prints bladder image only. If other sectional images are selected, they will also print the images at selected section accordingly. LABORIE Portascan3D Service Manual PTS3D-SM01 V3.0...
  • Page 31: Display Unit

    Touch screen has a four-pin connector which can be connected at any direction. When we assemble it, we mark two white dots on each side of the connector. Please compare with the old screen, mark down right direction for connection. LABORIE Portascan3D Service Manual PTS3D-SM01 V3.0...
  • Page 32 Fig. 9.5: Four-pin connector (circled) Fig. 9.6: White dots marking correct orientation for connection LABORIE Portascan3D Service Manual PTS3D-SM01 V3.0...
  • Page 33 Check this 18-pin connector to find out any loosen or improper fit. Secured connection will solve the problem. C. Reversed Screen Image After the unit is powered on, LCD shows vertically reversed menu. The failure is commonly caused by LCD connector pop- LABORIE Portascan3D Service Manual PTS3D-SM01 V3.0...
  • Page 34: Main Board

    Fig. 9.8 : LCD Connection with pop-up (circled) 9.3 MAIN BOARD Before June, 2014, the Bladder Scanner had two boards: Digital + Analog. After July, 2014, the Bladder Scanner integrated the two boards into one “Main Board” system. LABORIE Portascan3D Service Manual PTS3D-SM01 V3.0...
  • Page 35 Unit does Contact service center Contact service center to power to replace: Q453 IC 9933 replace: Q453 IC9933 and and U450 IC 2950 U450 IC 2950 LABORIE Portascan3D Service Manual PTS3D-SM01 V3.0...
  • Page 36: Probe Verification & Calibration

    Release the switch, the main motor starts a 180 rotation, with every 15 interval. At same time, slave motor keeps swinging. The good probe shall run smoothly and quickly without noise or abnormal vibration. LABORIE Portascan3D Service Manual PTS3D-SM01 V3.0...
  • Page 37 Probe calibration can reach higher accuracy for designated unit and probe. Calibration requires unit, probe and phantom. By adjusting system base gain at the engineering interface, the designated unit and probe can reach the best adaptation, resulting in higher measuring accuracy. LABORIE Portascan3D Service Manual PTS3D-SM01 V3.0...
  • Page 38 STEP/ACTION Click ‘SETUP’ select ‘HOSPITAL’ Input ‘ADMIN’ Click ‘TIME’ and select ‘Shut Down Time’ Input number ‘58’ Click “GAIN”, adjust Gain = 40 Click OK LABORIE Portascan3D Service Manual PTS3D-SM01 V3.0...
  • Page 39 129 ml phantom read 102 ml (7 ml below the specification) Use “DW” bar adjust the base gain = 16 Click “SAVE”, “DEFAULT”, “BACK”, then “OK” Scan again to verify volume reading reaches in the spec. LABORIE Portascan3D Service Manual PTS3D-SM01 V3.0...
  • Page 40 If not, repeat the procedure, set base gain = 22. Click “SAVE”, “DEFAULT”, “BACK” then “OK” Scan again until you get satisfied reading. phantom scan shall be at GAIN = 40. After calibration, adjust the GAIN back to GAIN = Click OK LABORIE Portascan3D Service Manual PTS3D-SM01 V3.0...
  • Page 41 On engineering interface, DIV=03 is system default setting. Changing it may cause the system to fail. If changed by mistake, just click “DEFAULT”, it will back to original default setting. Fig. 9.11: System default setting DIV = 03 (circled) LABORIE Portascan3D Service Manual PTS3D-SM01 V3.0...
  • Page 42: Documentation And Records

    The record must include unit serial number, user-claimed defect, initial inspection, defect found and all details regarding repairs. One copy of the service record must be sent to LABORIE as per FDA regulations. LABORIE Portascan3D Service Manual PTS3D-SM01...
  • Page 43 LABORIE Portascan3D Service Manual PTS3D-SM01 V3.0...

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