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SKY-TECH SkyMaker H Series User Manual

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Summary of Contents for SKY-TECH SkyMaker H Series

  • Page 2: Table Of Contents

    Catalogue Hardware Assembly of Skymaker H Series。 Introduction - 1 - 1. Bottom Corner Fittings Assembly ........... - 1 - 2. Top Corner Fittings Assembly ............- 8 - 3. Feedmachine Assembly ..............- 14 - 4. Limit Switches Assembly ............. - 18 - 5.
  • Page 3 Hardware Assembly of Skymaker H Series First, let us begin by introducing the fittings of Skymaker H Series. Name Quantity Name Quantity 0.9 ゜ step angle with 42 Hexagon Truss Head Screw micro-stepping Motor (long M4*8 wire) Hexagon Truss Head Screw...
  • Page 4 Automatic Level Controller Quick Coupler (big) Automatic Level Controller Quick Coupler (small) Tackle (include timing belt 2020 Al Fitting (long) connector) Extruder Connector A 2020 Al Fitting (short) 2GT Timing Belt (motor axle Extruder Connector B transmission) Limit Switch Stop Coiler Fixing Board of Cardinal PTFE Pipe...

  • Page 5: Bottom Corner Fittings Assembly

    14. Flat Cable on Cardinal Plate Assembly 15. Fix the Cardinal Plate & External Plate Assembly 16. Glass & Feeding Pipe Assembly Now, let’s start to assemble Skymaker H Series! Bottom Corner Fittings Assembly Fittings： 0.9゜step angle with 42 micro-stepping Motor (short wire)*1、Bottom Corner Fitting *1、...
  • Page 6 Assembly： First, assemble the 2GT 16 teeth Synchronizing Wheel and the 0.9゜step angle with 42 micro-stepping Motor (short wire). Then screw two Hexagon Socket Set Screw (3*4) on the 2GT 16 teeth Synchronizing Wheel tightly and one of the two Hexagon Socket Set Screw (3*4) should be screwed on the plane side.
  • Page 7 In the following picture, these four holes are used to fix the Bottom Corner Fitting and 0.9゜step angle with 42 micro-stepping Motor (short wire). (the finger-pointed place is the bottom) Aim at 0.9゜step angle with 42 micro-stepping Motor (short wire) and the Bottom Corner Fitting.
  • Page 8 2020 Al Fitting (short) of the three Bottom Corner Fitting should be screwed on the same side. Assemble the three Bottom Corner Fitting and put them to be a triangle. Wedge the three Bottom Corner Fitting to a well-screwed M4 Square Nut. Be careful not to pinch the wires.
  • Page 9 Wedge the three Bottom Corner Fitting to the second well-screwed M4 Square Nut after finish the first one. After wedge the M4 Square Nut of three Bottom Corner Fitting well, screw Hexagon Truss Head Screw (M4*10) tightly. Now, we finish the assembly of Bottom Corner Fitting! - 7 -...

  • Page 10: Top Corner Fittings Assembly

    2. Top Corner Fittings Assembly Fittings：Top Corner Fitting*1、2020 Al Fitting (short)*1、F623ZZ Single Side Flange Bearing*2 、 M4 Square Nut*5、Hexagon Cup Head Screw (M3*20)*1、Hexagon Truss Head Screw (M4*10)*5、M4 Nut*1、Hexagon Truss Head Screw (M4*20)*1、M3 Nut*1、M4 Washer*1。 Assembly： Assemble the tackle of timing belt used. Make Hexagon Cup Head Screw (M3*20) go through the central hole.
  • Page 11 Use M3 Nut to screw it tightly. Assemble the screw of adjusting the tightness of timing belt. The front and back of Top Corner Fitting - 9 -...
  • Page 12 Turn the Top Corner Fitting to the back and put M4 Nut into the six-angled hole. Press the M4 Nut by finger and turn it to the front to screw M4 Washer and Hexagon Truss Head Screw M4*20. Be careful not to screw it tightly because it will be used to adjust the tightness of timing belt later.
  • Page 13 In the following picture, we have to use Hexagon Truss Head Screw (M4*10) and M4 Square Nut. Assemble Hexagon Truss Head Screw (M4*10) toward outside. First, put M4 Square Nut on finger and aim at the hole in the Bottom Corner Fitting and use Hexagon Truss Head Screw (M4*10) to screw from outside.
  • Page 14 Put the three Top Corner Fitting to a triangle. Wedge the three Top Corner Fitting to a well-screwed M4 Square Nut. (Wedging them to two well-screwed M4 Square Nut at a time is not acceptable.) - 12 -...
  • Page 15 Wedge the second well-screwed M4 Square Nut after finish the first well-screwed M4 Square Nut with the three Top Corner Fitting. After wedge the M4 Square Nut of three Top Corner Fitting well, screw Hexagon Truss Head Screw (M4*10) tightly. Now, we finish the assembly of Top Corner Fitting! - 13 -...
  • Page 16 3. Feeding Machine Assembly Fittings：0.9゜step angle with 42 micro-stepping Motor (long wire)、Extruder Connector A*1、Extruder Connector B*1、Feeding Synchronizing Wheel*1、Hexagon Socket Set Screw (3*4)*1、Hexagon Truss Head Screw (M4*10)*2、Hexagon Truss Head Screw (M4*8)*1、Hexagon Cup Head Screw (M3*8)*3、M4 Washer*1、608ZZ Bearing*1、M4 Square Nut*2、Hexagon Cup Head Screw (M3*12)*1、Hexagon Cup Head Screw (M3*20)*1、M3 Nut*2、Quick Coupler (small)*1。...
  • Page 17 Assemble 608ZZ Bearing and Feeding Synchronizing Wheel and then use Hexagon Socket Set Screw(3*4) to screw tightly. Hexagon Socket Set Screw(3*4) has to be screw on the plane side. Use M4 Washer and Hexagon Truss Head Screw (M4*8) to prevent 608ZZ Bearing falling.
  • Page 18 In the following picture, put a M3 Nut into the hole. Assemble Hexagon Cup Head Screw (M3*20) and a M3 Nut and then screw. Then screw the M3 Nut at the hole. (The shorter the distance between two M3 Nut is, the tighter the feeding machine fasten the filament.) Screw the Quick Coupler (small) tightly.
  • Page 19 Put two M4 Square Nut into the guide on the Al Fitting. Use two Hexagon Truss Head Screw M4*10 to fix the Feeding Machine and we are done with the assembly of Feeding Machine! Advise you to screw it near the 2020 Al Fitting (long) of Top Corner Fitting to prevent the motor line from exposing on the outside.

  • Page 20: Limit Switches Assembly

    4. Limit Switches Assembly Fittings：Limit Switches (include wire & connector post)、Limit Switch Stop*1、2P Connector Base*1、M4 Square Nut*1、Hexagon Truss Head Screw (M4*10)*1、 Hexagon Cup Head Screw (M2.5*12)*2。 Assembly： The front and the back of Limit Switch Stop. Make Hexagon Truss Head Screw (M4*10) go through from the front and M4 Square Nut is screwed on the back side.

  • Page 21: Tackles Assembly

    Assemble the 2P Connector Base after finish the assembly the top, middle and bottom and the line is gone through well. 5. Tackles Assembly Fittings： Tackle*1 、 Rubber Pulley*3 、 Carbon Fiber Shaft (include plain bearings*2)*2、 Hexagon Cup Head Screw (M5*25)*3、Hexagon Cup Head Screw (M3*20)*2、 Hexagon Cup Head Screw (M3*12)*1、M5 Nut*9、M3 Nut*2、Hexagon Cup Head Screw (M3*8)*1。...
  • Page 22 Then assemble three Hexagon Cup Head Screw (M5*25). Every screw has to be screwed planely and be screwed with two M5 Nut. Assemble Rubber Pulley and screw M5 Nut. - 20 -...

  • Page 23: Long Aluminium Fittings Assembly

    Put each of two M3 Nut at the places as the two following pictures show. Then use Hexagon Cup Head Screw (M3*20) to screw the Carbon Fiber Shaft (include plain bearings*2) seperately. Now we are done with the assembly of tackles! 6.

  • Page 24: Nozzle Assembly

    Hitch the well-done tackle and screw Hexagon Cup Head Screw (M3*12) which is used to control the tightness of tackles. Now, we are done with the assembly of Al Fitting (long)! 7. Nozzle Assembly Fittings ： Radiating Al Block*1 、 Heating Al Block*1 、 Hexagon Socket Set Screw(3*4)*1、Nozzle Heated Pipe*1、Nozzle Temperature Detecting Wire*1、...
  • Page 25 Feeding Pipe*1、Nozzle (0.4 mm)*1、Quick Coupler (big)*1。 Assembly： Screw Nozzle(0.4 mm) tightly on the side which has Hexagon Socket Set Screw(3*4) of the Heating Al Block. Then screw the Feeding Pipe tightly. And screw the Radiating Al Block tightly. - 23 -...
  • Page 26 Screw the Quick Coupler (big). First screw Hexagon Socket Set Screw(3*4) loosely and put the Nozzle Temperature Detecting Wire into the small hole. In addition, put the Nozzle Heated Pipe into the big hole deeply. Then screw Hexagon Socket Set Screw(3*4) tightly. Now we are done with the assembly of Nozzle! - 24 -...

  • Page 27: Automatic Level Controller Assembly

    8. Automatic Level Controller Assembly Fittings：Coiler*1、Limit Switches (include wire, connector post and 3P Connector Base)*1、well-done Nozzle*1、Automatic Level Controller A*1、Automatic Level Controller B*1 、 Automatic Level Controller C*1 、 Cooling Fan*1 、 Hexagon Cup Head Screw (M2.5*12)*2、Hexagon Cup Head Screw (M3*8)*1、Hexagon Cup Head Screw (M3*12)*4 、...
  • Page 28 Use Hexagon Cup Head Screw (M3*8) to screw with Automatic Level Controller B. Put the Automatic Level Controller A and the Automatic Level Controller B together to make the back side be plane. Then adjust the Hexagon Cup Head Screw (M3*8) to make sure that Hexagon Cup Head Screw (M3*8) which its back side is plane will not pressure to the Limit Switches (include wire, connector post and 3P Connector Base).
  • Page 29 Put M3 Nut into the six-angled guide of the Automatic Level Controller B and press it by finger. Then use Hexagon Cup Head Screw (M3*12) to screw it to make the well-done Nozzle be fixed on the Automatic Level Controller. Use Hexagon Cup Head Screw (M3*12) to fix the Cooling Fan on the Automatic Level Controller A.
  • Page 30 Straighten and concentrate the wire and then use the Coiler to bind well. Now we are done with the assembly of the Automatic Level Controller. So far, the Automatic Level Controller A and the Automatic Level Controller B have not been fixed together because they will be screwed with Carbon Fiber Shaft (include plain bearings*2) later.

  • Page 31: Top, Middle And Bottom Components Assembly

    9. Top, Middle and Bottom Components Assembly Fittings：well-done Bottom Corner Fitting*1、well-done Top Corner Fitting*1、 well-done Al Fitting (long)*3。 Assembly： Assemble the three well-done Al Fitting (long) with the well-done Bottom Corner Fitting. Three Tackles have to all be toward inside the triangle. Make sure they are inserted deeply and then screw Hexagon Truss Head Screw (M4*10) tightly.
  • Page 32 We are done with the assembly of top, middle and bottom fittings! - 30 -...

  • Page 33: The Electric Wire Road

    10. The Electric Wire Road Assembly： Make the wire go through the Bottom Corner Fitting. - 31 -...
  • Page 34 Make the machine be turned 180゜and strain the wire. Go through the hole near the motor and then the small round hole. Come out from the broadside and then insert the long hole. Assemble the Connector Base. - 32 -...

  • Page 35: Tackles Connect To Automatic Level Controller Assembly

    Other wires are assembled as same as this way 11. Tackles Connect to Automatic Level Controller Assembly Fittings ： well-done Automatic Level Controller*1、 Hexagon Cup Head Screw (M3*20)*6、M3 Nut*4。 Assembly： Make the Cooling Fan be toward the 2020 Al Fitting (long). Use the Hexagon Cup Head Screw (M3*20) to fix the Carbon Fiber Shaft, the Automatic Level Controller A - 33 -...
  • Page 36 and the Automatic Level Controller B. Use the Hexagon Cup Head Screw (M3*20) to fix the Carbon Fiber Shaft and the Automatic Level Controller A. Now we are done with the assembly of tackles connecting to the Automatic Level Controller! - 34 -...

  • Page 37: Timing Belt Assembly

    12. Timing Belt Assembly Fittings：2GT Timing Belt (motor axle transmission)*1 and be divided into three parts Assembly： Fix the Timing Belt on Tackle. - 35 -...
  • Page 38 Round the Single Side Flange Bearing of the Top Corner Fitting. Go through the middle of Carbon Fiber Shaft and round the Motor Synchronizing Wheel. Go through the middle of Carbon Fiber Shaft and be fixed on the Tackles. - 36 -...

  • Page 39: Lcd Screen Assembly

    Screw the Hexagon Truss Head Screw (M4*20) of Top Corner Fitting and strain the Timing Belt tightly. Now we are done with the assembly of Timing Belt! Other two Timing Belt are assembled as same as this way. 13. LCD Screen Assembly Fittings ：...
  • Page 40 Assembly： Put the LCD Plate in a positive state (controlling column is on the right side) and then make the flat cable go through between 2020 Al Fitting (short) under the Bottom Corner Fitting. Assemble the LCD Plate Support and press it. Put two M4 Square Nut into the guide of 2020 Al Fitting (short).
  • Page 41 Make M4 Square Nut and the keyhole of LCD Plate Support be alignment and screw with Hexagon Truss Head Screw (M4*10). We are done with the assembly of LCD Screen! - 39 -...

  • Page 42: Flat Cable On Cardinal Plate Assembly

    14. Flat Cable on Cardinal Plate Assembly Fittings：Cardinal Plate*1 Assembly： Make the Coiler go through between 2020 Al Fitting (short) under Bottom Corner Fitting. Insert the wire of Cooling Fan. - 40 -...
  • Page 43 Insert the Nozzle Temperature Detecting Wire. Insert the wire of Limit Switches on the Automatic Level Controller. The Nozzle Heated Pipe is assembled at the middle part and doesn’t be divided into the positive electrode and negative electrode. A hole assembles with a head of wire. - 41 -...
  • Page 44 Assemble the flat cable of LCD Screen. Insert the three axes of Motor and Limit Switches. - 42 -...
  • Page 45 Insert the Feeding Machine Motor. Now we are done with the assembly of flat cable on cardinal plate! - 43 -...

  • Page 46: Fix The Cardinal Plate & External Plate Assembly

    15. Fix the Cardinal Plate & External Plate Assembly Fittings：Fixed Plate of Cardinal Plate*1、External Plate*1 、 Hexagon Cup Head Screw (M3*8)*2、M4 Square Nut*6、Hexagon Truss Head Screw (M4*10)*6。 Assembly： Use Hexagon Cup Head Screw (M3*8) to fix the key of Cardinal Plate on the Fixed Plate.
  • Page 47 Put four Hexagon Truss Head Screw (M4*10) into the guide of 2020 Al Fitting (short) (two at the top & two at the bottom) and then use two Hexagon Truss Head Screw (M4*10) on the External Plate. Now we are done with the assembly of Fixing Cardinal Plate and External Plate! - 45 -...

  • Page 48: Glass & Feeding Pipe Assembly

    16. Glass & Feeding Pipe Assembly Fittings：PTFE Pipe*1、Round Glass*1、M4 Square Nut*6、Hexagon Truss Head Screw (M4*10)*6。 Assembly： Insert the PTFE Pipe to the two Quick Coupler. - 46 -...
  • Page 49 Put six M4 Square Nut at the three sides of Bottom Corner Fitting and two Nut for a side. Then use Hexagon Truss Head Screw (M4*10) to lock them. Put the Round Glass on the middle of Bottom Corner Fitting. Make well-screwed Hexagon Truss Head Screw (M4*10) be closer the Round Glass and screw tightly.
  • Page 50 Now we are done with Skymaker H Series! Good job! - 48 -...

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