Summary of Contents for Klever ZTT-3,2 Strige
- Page 1 ROTARY MOWER ZTT-3,2 «Strige» Operation Manual Catalog of parts and assembly units ZTT-3.2.00.000 RE...
- Page 2 This operation manual and parts and assembly unit catalog are designed to study the device and operating rules of Rotary mower ZTT-3,2 «Strige». For drawing up requests for spare parts required for maintenance and repair of this machine. ATTENTION! ESPECIALLY IMPORTANT! The roll baler is made exclusively for use in agricultural works.
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Page 3: Table Of Contents
Content Operation Manual ............................ 4 1 General .............................. 5 2 Specifications ............................7 3 Product design and operation ....................... 8 3.1 Device components ..........................8 3.2 Design and operation of the mower and its main parts ................8 3.2.1 Drive ............................9 3.2.2 Traction fuse .......................... -
Page 4: Operation Manual
Operation Manual... -
Page 5: General
WARNING! CAREFULLY READ THIS OPERATION MANUAL BEFORE START TO USE MOWER. 1 General The mower is designed for cutting high-yielding and lodged grasses (productivity over 150 centners per hectare) at increased travel speeds (9-15 km / h) by laying it in a roll, with a roll width of not more than 1.4 m. - Page 6 1 - Traction fuse; 2 - Small beam; 3 - Sliding bearing; 4 - Awning; 5 - Cutting unit with reducer; 6 - Awning frame; 7 - Balancing mechanism; 8 - Bracket; 9 - Suspension; 10 - Support; 11 - Drive shaft with overrunning clutch;...
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Page 7: Specifications
2 Specifications The main technical data of the mower are presented in Table 2.1. Table 1 Units Name Value Mower grade ZTT-3,2 «Strige» Mower name «Strige Y» Capacity, 1 hour of the basic time, no more than ha/h Width of grip, no more Weight, no more than Rotor speed, no more than 2850... -
Page 8: Product Design And Operation
3 Product design and operation 3.1 Device components The mower is a hinged machine without the operator's workplace, It is operated and maintained by the machine operator (tractor operator). The main components of the mower are cutting device 5 (Figure 1.1, figure 1.2), hinge 9 and connecting small beam 2. -
Page 9: Drive
rotors overlap mutually, thus a qualitative swath is ensured. 3.2.1 Drive The drive consists of the bearing housing 4 (Figure 3.1) in which the bearings are installed 2. The bearings are secured with locking rings 3. The shaft 1 rotates in the bearings on which the driving pulley 6 is fixed by the nut 7. -
Page 10: Traction Fuse
1 - Tension screw; 2 - Adjustment washer; 3 - Insert key; 4 - Spring; 5 - Washer; 6-Adjustment nut Figure 3.2 - Belt drive tension adjustment 3.2.2 Traction fuse Traction fuse is designed to prevent damage to the elements of the cutting device and gearbox when it collides with an obstacle (invisible in the grass stumps, stones, etc.). -
Page 11: Cutter Bar
of the guide 2 and the link 4, and insert a new shear element (bolt). 1 - Thurst; 2 - Guide; 3 - Hinged thrust support; 4 - Tension; 5 - Bolt; 6 - Fork Figure 3.3 – Traction fuse 3.2.3 Cut device Cut device is the main unit of the mower. -
Page 12: Replacement Of Rotor Blades Of The Cut Device
1 - Carter; 2 - Rotor; 3 - Mowing knife; 4 - Reducer Figure 3.4 – Cut device 3.2.3.1 Replacement of rotor blades of the cut device Discs, knife bolts and knives are made of hard-alloy hardened materials. Therefore, to ensure the reliability, durability and safety of the mower, knives, bolts, discs and nuts must be replaced by original parts specified in the spare parts catalog. - Page 13 Warning! The following should be considered at replacement of knives: • knives should be changed in pairs; • knives should be installed taking into account the direction of rotation; • only original knives should be installed; • tightening torque of the knife fixing nut M = 95 N · m. Knives should be replaced according to figures 3.6, 3.7.
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Page 14: Hydraulic Circuit
Figure 3.9 - Replacement of knife bolts and nuts ATTENTION: Regularly check the knife bolts and nuts. Always check these parts after encountering obstacles, after replacing the blade and after the first hours of operation of the mower. 3.2.4 Hydraulic circuit The hydraulic circuit of the mower is a single-line and consists of a hydraulic cylinder, and high pressure hoses designed to transfer the mower from the transport position to the working position and back. -
Page 15: Safety Requirements
4 Safety requirements 4.1 General requirements to prepare the mower for operation, during operation, maintenance, transportation In case of mower maintenance, follow the Unified Requirements for the Construction of Tractors and Agricultural Machinery for Occupational Safety and Health (ET-IV) and the General Safety Requirements in accordance with GOST 12.2.042-91. -
Page 16: Nameplates (Applications) With Signs And Inscriptions
Do not spill oil on the mower when lubricated. To prevent oil leakage from the hydraulic system of the mower, when detaching it from the hydraulic system of the tractor, use the locking device. 4.3 Nameplates (applications) with signs and inscriptions In hazardous areas of the mower there are nameplates (applications) with signs and inscriptions, which are designed to ensure the safety of the machine operator and persons in the area of operation. - Page 17 Figure 4.1 – Location of nameplates...
- Page 18 Table 4.1 Nameplate / application Nameplate / application Designation, meaning of the plate Designation, meaning of the plate ZTT-22.002 22.002 - Application "Read the instruction manual carefully. "Read the instruction manual carefully. Follow all instructions and safety regulations” Follow all instructions and safety regulations” ZTT-22.003 22.003 - Application "Attention! Turn OFF the ignition of the...
- Page 19 Table 4.1. Continued Nameplate / application Designation, meaning of the plate ZTT -22.006 - Application "PTO rotation speed 540 revolutions in min" ZTT -22.007 - Application "Attention! Dangerous rotating parts» ZTT -22.009 – Application "Danger to the hands" ZTT-22.011 - Application "Attention! Danger to the feet”...
- Page 20 Table 4.1, continued Nameplate / application Designation, meaning of the plate ZTT-22.014 - Application Check the reliability of rotors fastening ZTT-22.015 - Application Before mower commissioning, make sure that beveling knife is reliably secured to prevent their unexpected tear off at operation. Check the cut device parts fastening in every 4 hours of operation! IT IS FORBIDDEN...
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Page 21: Critical Failure List
Table 4.1, continued Nameplate / application Designation, meaning of the plate OKS-250.22.005 – Application SERVICE LINE +7 (863) 252-60-03 "Service phone number" ZTT-22.013 - Application "Keep a safe distance from the machine" ZTT-22.016 - Application "Do not approach the rotating knife of the mower when the power is on and the tractor engine is on"... -
Page 22: Staff Action In The Event Of Unforeseen Circumstances
transport position, - contact with moving and rotating elements when the tractor PTO is running, - driving the mower in the unit with the tractor in conditions of reduced visibility, at night, - operate in the absence of protective mesh fences on the windows of the tractor, - non-compliance with safety regulations, Contact with the working fluid, lubricants during repair work is not desirable. -
Page 23: Staff Actions
4.6.3 Staff actions If you have any suspicions about the occurrence of the situations described in paragraph 4.6.2 or other actions not typical for the normal operation of the mower, it is necessary to stop the tractor and muffle the engine. Inspect the mower for faults. Before performing the inspection, cleaning and search of causes, as well as before the elimination of functional malfunctions, it is necessary to: - switch off the battery;... -
Page 24: Control Mechanisms
5 Control mechanisms The control knobs of the tractor hydraulic distributor move the mower into the working position. To do this, place the hydraulic cylinder of the tractor hitch system in the lower position, and the hydraulic cylinder of the mower into the "floating" cylinder. The support of the mower must be lifted up and fixed with an axis on the lower hole. -
Page 25: Additional Assembly, Adjustment And Trial Run
6 Additional assembly, adjustment and trial run 6.1 Mounting and assembly of mowers Before starting operation of the mower, carry out its re-conservation by removing the lubricant from the outer conserved surfaces, wiping them with rags soaked in solvents in accordance with GOST 8505-80, GOST 3134-78, then dry or wipe dry with rags. -
Page 26: Mower Trial Run
Turn the tractor back to the mower and lower the hitch to the lowest position 485 ± 25 mm. Figure 4.1 - Correct position of the tractor hitch Attach the central traction of the tractor to the upper axis of the three-point hitch and screw it with a quick-release pin. - Page 27 For running-in of friction surfaces, it is necessary to run the mower for 1 hour at a low idle speed, gradually reducing to nominal ones. Running of tractor PTO at full speed shall be within 1 h. After running-in, make a stop, turn off the PTO of the tractor and check: •...
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Page 28: Operation And Adjustments
7 Operation and adjustments The mower is ready for operation after it is hung on the tractor, lubricated, adjusted and tested. Before the obstacle of the cutting device, it is necessary to raise the tractor hydromechanism. To move the tractor with a mower for significant distances, the cutting device must be installed in a vertical (transport) position. -
Page 29: Maintenance
8 Maintenance 8.1 General The technically sound condition and the constant readiness of the mower for operation are achieved by systematic maintenance which contributes to increased productivity and prolongs its service life. Compliance with the established terms of maintenance is mandatory. Maintenance of the machine should be carried out with its use and storage. -
Page 30: List Of Works To Be Performed Upon Removal From Storage
8.2.4 List of works to be performed upon removal from storage When removing from storage, the following is required: • assess the technical condition of the machine, eliminating the identified shortcomings; • unlock the machine; • perform works on preparing the machine for operation in accordance with Section 5 of this Operating Manual. -
Page 31: Lubrication Of Cut Device
Figure 8.1 – Drive shaft lubrication point Table 8.2 Symbol Periodicity, working hours every 10 every 60 8.3.1 Lubrication of the cut device Always check the oil level in the cut device. To check the level: • lower the cut device to the working position; •... - Page 32 Change the oil after the first 50 hours of operation, and then every 100 hours of operation. If the machine has run less than 100 hours per season, then the oil must be replaced when removing the mower from storage. Oil replacement is required at operating temperature, which allows to maximize the cavity of the cutting device from the waste oil.
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Page 33: Transportation
8 Transportation The mower can be transported by rail, water and road transport at its delivery to the places The mower can be transported by rail, water and road transport at its delivery to the places The mower can be transported by rail, water and road transport at its delivery to the places of operation. -
Page 34: Storage
9 Storage Storage of the mower is carried out in specially equipped machine yards, open areas, under canopies and in enclosed spaces. The storage location should be located at a distance of at least 50 m from residential, storage, production facilities and storage areas for flammable agricultural products, and at least 150 m from the storage of fuels and lubricants. -
Page 35: List Of Possible Malfunctions And Instructions For Their Elimination
10 List of possible malfunctions and instructions for their elimination Possible malfunctions of mowers and methods for their elimination are given in Table 11.1. Table 11.1 Malfunction, external Probable cause Method of elimination manifestation When mowing, there is a Insufficient tension of V-belts Adjust the tension of the belts in tendency to not mowing, it is accordance with paragraph 3.2.1... -
Page 36: Limit Conditions For Mowers
In case of difficulties in determining critical deformations, you should contact a specialized dealer center or the service department of JSC “Klever”. When any number of cracks appear on the frame, it is necessary to stop the work, to deliver the mower to a specialized workshop for inspection and repair by a specialist. -
Page 37: Decommissioning And Disposal
12 Decommissioning and disposal When the end of the mower or its components lifetime is expired and it is transferred for disposal, the disposal of components must be carried out properly. In this case, the instructions of the relevant local authorities should be observed. Dismantled defective parts of the mower and used working fluids must be disposed of in accordance with applicable environmental regulations. -
Page 38: Annex А (Mandatory) Principal Kinematic Diagram Of Mower Ztt-3,2
Annex А (mandatory) Principal kinematic diagram of mower ZTT-3,2 Drive shaft with overrunning clutch Cut device with gears Drive Belt (5 pcs.) -
Page 39: Catalog Of Parts And Assembly Units
CATALOGUE OF PARTS AND ASSEMBLY UNITS... - Page 40 Instructions for use catalogue The catalogue consists of the following sections: - 1 Illustrations and list of assembly components and details; - 2 Number Indicator. The nomenclature of details provided in the catalogue covers all details and assembly components which can be required at operation and repair.
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Page 41: Illustrations And A List Of Assembly Units And Parts
1 Illustrations and a list of assembly units and parts Figure 1 General aspect... -
Page 42: General
General aspect Number of Number of Description Name of assembly components, parts Quantity, pcs. figure position SDL 0.7.01.М (ZTT -2,8) Cut Device with Reducer SDL 08.5.01.М (ZTT -3,2) KRN-2.8.01.020 Hanging and Lifting Mechanism KRK-2.4.07.000 Hitch KRN-2.8.06.000 Fuse Installation 2007/980/КН/70.27-93 Drive Shaft with free wheel unit KRN-2.8.08.010 Fencing KRN-2.8.08.010-01... -
Page 43: Hitch
Figure 2 - Hitch Hitch Number of Number of Description Name of assembly components, parts Quantity, pcs. figure position KRK-01.605 Lock KRK-2.4.07.602 Axis 44-60266 Spring pin KRK-02.616 Retainer KRK-2.4.07.010 Small Frame KRK-2.4.07.601А Axis... - Page 44 Figure 3 – Fuse Installation...
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Page 45: Fuse Installation
Fuse Installation Number of Number of Description Name of assembly components, parts Quantity, pcs. figure position ZTT -05.040 Prong Yoke М12-6Н.8.019 ТУ 23.4617472.08-92 KRN-2.8.06.601-01 6-20b12х100.35.Ц9хр GOST 9650-80 Axis KRN-2.8.06.020 Guide М12-6gх80.88.019 GOST 7798-70 Bolt С20.01.019 GOST 11371-78 Washer 4х50.019 GOST 397-79 Split pin 2-16b12х105.35 GOST 9650-80 Axis... - Page 46 Figure 4 - Hanging and Lifting Mechanism...
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Page 47: Hanging And Lifting Mechanism
Hanging and Lifting Mechanism Number of Number of Description Name of assembly components, parts Quantity, pcs. figure position 2-40b12х95.35.Ц9хр GOST 9650-80 Axis С30.01.019 GOST 11371-78 Washer 8х63.019 GOST 397-79 Split pin 6-40b12х150.35.Ц9хр GOST 9650-80 Axis KRK-2.4.00.040 Sliding Bearing KRK-2.4.01.603А Axis KRN-2.8.00.060 Block of spings 6-25b12х95.35.Ц9хр... - Page 48 Figure 5 – Spring Blocks...
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Page 49: Spring Blocks
Spring Blocks Number of Number of Description Name of assembly components, parts Quantity, pcs. figure position KRP-303.00.300 Bolt KRK-2.4.00.100 Bracket KRN-2.8.00.130 Spring KRK-2.4.00.080 Bracket М16-6Н.6.019 GOST 5915-70 С16.01.019 GOST 11371-78 Washer KRK-2.4.00.060 Block of spings 6-20b12х100.35.Ц9хр GOST 9650-80 Axis KRK-2.4.00.417А Plate М16-6Н.6.019 GOST 5915-70 5х32.019 GOST 397-79... - Page 50 Figure 6 - Installation of Small Beam...
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Page 51: Installation Of A Small Beam
Installation of Small Beam Number of Number of Description Name of assembly components, parts Quantity, pcs. figure position М16-6Н.6.019 GOST 5915-70 KRK-2.4.00.040 Sliding Bearing KRK-2.4.02.010А Small Beam KRK-2.4.00.040-01 Sliding Bearing ZTT -00.540 Special Screw ZTT -00.617 Axis ZTT -00.489 Washer 6,3х50.019 GOST 397-79 Split pin 4х32.019 GOST 397-79... - Page 52 Figure 7 - Drive Installation...
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Page 53: Installation Of Drive
Drive Installation Number of figure Number of Description Name of assembly components, parts Quantity, pcs. position 10х8х50 GOST 23360-78 Keeper Strip KRK-2.4.00.101 Driven Pylley А35 GOST 13942-86 or DIN471-35х1,5 Ring Lock ное ХРВ L=3150mm Belt ZTT -03.602 Shaft KSD -02.00.607А or М24х2-6Н.6.019 GOST 5918-75 KRK-2.4.03.250А... - Page 54 Figure 8 - Fencing and Frame...
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Page 55: Fencing And Frame
Fencing and Frame Number of figure Number of Description Name of assembly components, parts Quantity, pcs. position М12-6gх35.88.35.019 GOST 7798-70 Bolt 12Т.65Г.019 GOST 6402-70 Washer С12.01.019 GOST 11371-78 Washer М8-6gх35.88.35.019 GOST 7798-70 Bolt С8.01.019 GOST 6958-78 Washer М8 ТУ 23.4617472.08-92 М16 ТУ... -
Page 56: Field Division Unit
Figure 9 - Field Division Unit Field Division Unit Number of figure Number of Description Name of assembly components, parts Quantity, pcs. position М12-6Н.6.019 GOST 5915-70 ZTT -09.602 Washer 54-61794 Spring ZTT - 09.020 Plain Flap of Division Unit ZTT -09.401 Bracket of Division Unit ZTT -09.030 Special Stud... - Page 57 10 – Cut Device with Reducer Figure...
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Page 58: Cut Device With Reducer
Cut Device with Reducer Name of assembly components, parts Number of figure Number of Description Quantity, pcs. position 2823006 5812041 Washer KRK-2.4.09.432 Plate 6612021 Nylon Cup 7443521 Bolt 2051007 3151008 Rotor Disc 7451009 Bolt 5851010 Washer 2851111 3151013 Rotor Disc 172.01.07.41 or 1832532 Right Knife 172.01.07.40 or 1832533... - Page 59 Figure 11 – Cut Unit with Reducer...
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Page 60: Cut Unit With Reducer
Cut Unit with Reducer Number of Number of Description Name of assembly components, parts Quantity, pcs. figure position 6552001 Upper Support 2723785 Bearing 4752003 Cup-type seal 2852004 6552005 Support of Disc 2752006 Bearing 7452007 1152008 6706171 2052010 .0306314 Ring 2706336 Bearing 2452013 Cone Gear Wheel... -
Page 61: Hydraulic Equipment
Figure 12 - Hydraulic Equipment Hydraulic Equipment Number of Number of Description Name of assembly components, parts Quantity, pcs. figure position C80.40.400.01.11 Hydro cylinder 017-020-19-2-3 GOST 9833-73 Ring Н.036.77.000 Crankcase ventilation ZTT -00.689-03 Choke Н.036.83.130 High-pressure hose Н.036.55.200 Assembled Rignt Housing... -
Page 62: Numbered Index
2 Numbered Index Description Name Number of figure 017-020-19-2-3 GOST 9833-73 Ring 10х8х50 GOST 23360-78 Keeper Strip 180508 GOST 8882-75 Bearing 2007/980/КН/70.27-93 Drive Shaft with Free Wheel Unit 2-12h11х55.35.Ц9хр GOST 9650-80 Axis 2-12х8х80 GOST 23360-78 Keeper Strip 2-14h11х140.35.Ц9хр GOST 9650-80 Axis 2-16b12х105.35 GOST 9650-80 Axis... - Page 63 KRK-2.4.00.100 Bracket KRK-2.4.00.101 Driven Pylley KRK-2.4.00.110 Lever KRK-2.4.00.120 Thrust KRK-2.4.00.150 Block of spings KRK-2.4.00.160 Bracket KRK-2.4.00.170 Bracket KRK-2.4.00.190А Retainer KRK-2.4.00.200 Rope KRK-2.4.00.210 Hydro cylinder KRK-2.4.00.220 Upper Tube KRK-2.4.00.417А Plate KRK-2.4.00.601А Axis KRK-2.4.01.401 Washer KRK-2.4.01.601А Axis KRK-2.4.01.602А Axis KRK-2.4.01.603А Axis KRK-2.4.02.000А Installation of Small Beam KRK-2.4.02.010А...
- Page 64 Н.036.83.130 High-pressure hose PPR -122.01.350 PPR -122.05.603 Eye Binder PPT -041.00.602 Spring PPT -041.02.453-01 Washer PPT -041.07.618А Spring С.270 Defense of Driveshaft Т-281А Reducer ХРВ L=3150mm Belt C80.40.400.01.11 Hydraulic Cylinder...
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