Advanjet HV-2100 Jet Setup And Operation
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Advanjet HV-2100 Jet Setup And Operation

Diaphragm-jet technology
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Setup and Operation
HV-2100 Jet
Diaphragm-Jet
For non-contact dispensing of viscous material in industrial environments.
For professional use only.
Models - See page 3 for model information.
Important Safety Instructions
Read all warnings and instructions in this manual and all related
manuals before using this equipment. Save these instructions.
™
Technology
PROVEN QUALITY. LEADING TECHNOLOGY.
3A6244A
Model 25B310
EN

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Summary of Contents for Advanjet HV-2100 Jet

  • Page 1 Setup and Operation HV-2100 Jet 3A6244A ™ Diaphragm-Jet Technology For non-contact dispensing of viscous material in industrial environments. For professional use only. Models - See page 3 for model information. Important Safety Instructions Read all warnings and instructions in this manual and all related manuals before using this equipment.

  • Page 2: Table Of Contents

    Dispensing Components ................7 Pneumatic Connections ................8 Cable Connections ..................9 Jet Cable Input/Output ................10 Assembling the HV-2100 Jet ................11 Jet Assembly Overview ................11 Inspect the Nozzle Plate for Cleanliness..........12 Install the Nozzle Insert................13 Install the Diaphragm and Nozzle Plate ...........

  • Page 3: Models

    Part Number Model 25B310 HV-2100 Jet, 30 cc syringe 25B311 HV-2100 Jet, 30 cc syringe, heated feed tube 25B312 HV-2100 Jet, 6 oz syringe, heated feed tube Related Manuals Manuals are available at www.graco.com. Component manuals below are in English:...

  • Page 4: Warnings

    Do not kink or over bend hoses or use hoses to pull equipment.  Keep children and animals away from work area.  Comply with all applicable safety regulations. Page 4 of 22 Advanjet HV-2100 Jet Setup and Operation 3A6244A...

  • Page 5: Specifications

    (225 kPa), per EN ISO 3746 Technical Assistance For customer service and technical assistance: Advanjet 926 Andreasen Dr. # 108 Escondido, CA 92029 Phone: +1 800 333 4877 Web: www.advanjet.com E-mail: info@advanjet.com 3A6244A Advanjet HV-2100 Jet Setup and Operation Page 5 of 22...

  • Page 6: Hv-2100 Jet Dimensions

     The HV-2100 provides a dovetail rear mounting plate for rigid attachment to a robot’s XYZ stage. An optional mating dovetail mount is available from Advanjet (P/N 03-2312).  The dispense tip relative to the mounting holes and the rear mounting plate dimensions are shown in mm in the figure below.

  • Page 7: Installation And Setup

    See Section 4.3 - Solvent and Diaphragm Compatibility for details. FEED TUBE DIAPHRAGM NOZZLE PLATE & O-RING Figure 2-1: HV-2100 Jet Dispensing Components 3A6244A Advanjet HV-2100 Jet Setup and Operation Page 7 of 22...

  • Page 8: Pneumatic Connections

    It is imperative that the air supplied to the HV-2100 is clean, dry, and free from debris and water. A 40-micron filter is highly recommended. If the air is not clean and dry, serious damage can occur to the air solenoid valves. Page 8 of 22 Advanjet HV-2100 Jet Setup and Operation 3A6244A...

  • Page 9: Cable Connections

    Advanjet controller. Figure 2-3: Cable Connections for the HV-2100 in a Typical Dispensing System Jet: A 28-pin cable (P/N 06-1095-00) mates with the HV-2100 jet cable to connect it to the HV-2100C controller. Section 2.4 provides HV-2100 Jet Cable pin assignments.

  • Page 10: Jet Cable Input/Output

    Jet Cable Input/Output A 28-pin cable is supplied with the HV-2100 Jet. The table lists the jet cable pin assignments. Figure 2-4: CPC-28 Jet Cable JET CABLE PIN ASSIGNMENTS Jet Solenoid Jet Heater Jet RTD 8-28 Page 10 of 22...

  • Page 11: Assembling The Hv-2100 Jet

    Assembling the HV-2100 Jet The HV-2100 jet is shipped fully assembled except for the diaphragm and nozzle plate. A specific diaphragm material and nozzle plate orifice diameter should be chosen based on the application and dispensing fluid. The steps required to correctly assemble the diaphragm and nozzle plate on the jet body are detailed below.

  • Page 12: Inspect The Nozzle Plate For Cleanliness

    Interrupted dispensing (places where fluid no longer is dispensed)  Splatter or satellites For best results, Advanjet cleaning kits contain tools appropriately sized to the nozzle plate. For example, if you are using the 125 μm nozzle plate, order the 125 μm cleaning kit (Advanjet P/N CL-125).

  • Page 13: Install The Nozzle Insert

    Replace the three screws. Flip the nozzle top side up and set the nozzle plate O-ring in the groove. Note: When installing the nozzle, the O-ring must face up. 3A6244A Advanjet HV-2100 Jet Setup and Operation Page 13 of 22...

  • Page 14: Install The Diaphragm And Nozzle Plate

    Material inside the applicator can be near setpoint temperature. To avoid severe burns, wear protective gloves. Turn the main power ON. Set the jet pressure to 40 psi (.28 MPa). On the Advanjet controller home screen, tap Jet to OPEN the jet. Note the Gently press...

  • Page 15: Install The Feed Tube And Fluid Syringe

    Slip the feed tube onto the barb end and place the syringe in the jet. of the nozzle plate. THUMB SCREW Tighten the thumbscrew to secure. NOZZLE PLATE BARB 3A6244A Advanjet HV-2100 Jet Setup and Operation Page 15 of 22...

  • Page 16: Prime The Jet

     Refill = 10.0 ms  Dwell = 10.0 ms  Refill+ = 0.3 ms  Drops = 250 This recipe allows most fluids to flow through the jet easily. Page 16 of 22 Advanjet HV-2100 Jet Setup and Operation 3A6244A...

  • Page 17: Check For Fluid Leaks

    If fluid leaks between the diaphragm and the nozzle plate, the jet will not function correctly. Dispensing should be discontinued, and the components should be cleaned or replaced as required. 3A6244A Advanjet HV-2100 Jet Setup and Operation Page 17 of 22...

  • Page 18: Cleaning The Jet

    Do not submerge the jet in the cleaning agent. Cleaning the Interior of the Jet The Advanjet HV-2100 is a high precision jet for dispensing minute amounts of fluid. Dispensing nozzles can become blocked or clogged by the smallest contaminates, which will adversely affect dispensing results.

  • Page 19: Solvent And Diaphragm Compatibility

    Solvent and Diaphragm Compatibility Advanjet uses four different diaphragm materials: FKM (fluoroelastomers), silicone, FFKM (perfluoroelastomers), and EPDM (ethylene propylene diene terpolymer). In general, if the diaphragm material is incompatible with a solvent, the diaphragm will exhibit slight swelling around the metal insert. If swelling occurs, the performance of the jet will be adversely affected.

  • Page 20: Flush The Fluid System

     If there is too much solvent in the syringe, you can open the jet to let out the remaining solvent. Note: It is easier to work with an empty syringe – let the remaining solvent drain completely to manage the solvent in the cleanest way. Page 20 of 22 Advanjet HV-2100 Jet Setup and Operation 3A6244A...

  • Page 21: Clean The Nozzle

    Figure 4-5. 
 Using the tools in the Advanjet cleaning kit (P/N CL-XXX; XXX = nozzle size), pass the cleaning drill through the nozzle plate barb to scrape out excess material (see below center).

  • Page 22: Graco Standard Warranty

    Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées. Graco Information For the latest information about Advanjet products, visit www.advanjet.com. For patent information, see www.graco.com/patents.

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