Sanyo Denki F Series Instruction Manual

Stepper motor driver

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Ｆ Series

ＢＳ１Ｄ２００□□□

ＩＮＳＴＲＵＣＴＩＯＮＭＡＮＵＡＬ

STEPPING

SANYO DENKI CO.,LTD

SYSTEM

M0007581

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Page 1 STEPPING SYSTEM Ｆ Series ＢＳ１Ｄ２００□□□ ＩＮＳＴＲＵＣＴＩＯＮＭＡＮＵＡＬ SANYO DENKI CO.,LTD...
Page 2 Since this product does not correspond to the strategic materials specified in "Foreign Exchange and Foreign Trade low", applying an export permission to the Ministry of International Trade and Industry is unnecessary to export the product. However, since the custom may require explanation for non-correspondence, we will send your documents for it on request. When this product is combined into other machines, be sure to follow their corresponding/non-corresponding judgment. ...
Page 3 PREFACE The Driver " BS1D200P01" has realized lower-vibration and lower-noise drive by using a control system that was newly developed, while keeping the high-speed and high-torque drive of the existing driver series. This " BS1D200 P01" is a new series of stepping motor driving units using the pentagonal connection system to concretely meet the requirements for users' applications. This instruction manual describes the functions, wiring, installation, operation, maintenance, specifications, etc. of the Driver " BS1D200 P01" and stepping motor. Please go through this instruction manual to obtain the full performance of the Driver " BS1D200 P01” before using it, then operate it correctly. After reading the instruction manual, keep it with care in a place where the operator can refer ...
Page 4: Table Of Contents
ＣＯＮＴＥＮＴＳ０． S AFETY PRECAUTIONS 0.1 Introduction ............ 0-2 0.2 Product Guarantee .......... 0-2 0.3 Meaning of Warning Indication ........ 0-3 0.4 Cautions on Safety .......... 0-3 １． B EFORE OPERATION 1.1 Precaution on Unpacking ........... 1-2 1.2 Confirmation of the Product ........ 1-2 ...
Page 5 ４． W IRING 4.1 Applicable Wire Sizes ･･････････････････････････････････････････････ 4-2 4.2 Applicable Connector and Conformable Housing/ Contact ･･････････････ 4-2 4.2.1 Photo Coupler Type ･･････････････････････････････････････････ 4-2 4.2.2 C-MOS Type ･･････････････････････････････････････････････････ 4-2 4.3 External Connection Figures ････････････････････････････････････････ 4-4 4.3.1 Photo Coupler Type ･･････････････････････････････････････････ 4-4 4.3.2 C-MOS Type ･････････････････････････････････････････････････ 4-4 4.4 Specification Summary of Input/Output Signals ･･････････････････････ 4-5 4.5 Wiring Procedure ･･････････････････････････････････････････････････ 4-6 ...
Page 6 ７． S ET UP 7.1 Overview ............ 7-2 7.2 Switch Explanation .......... 7-2 7.2.1 Function select Dip switch ......... 7-2 7.2.2 Current Select Switch during Operation (RUN)....7-4 ８．MAINTENANCE 8.1 Troubleshooting ........... 8-2 ９．SPECIFICATIONS 9.1 Driver ............ 9-2 9.1.1 Specifications .......... 9-2 9.1.2 Input interface .......... 9-3 9.1.3 Output interface ........... 9-5 9.2 Stepping Motor ............ 9-6 9.2.1 Common specifications ........ 9-6 9.3 External views ........... 9-7 9.3.1 External views of the Driver ....... 9-7 １０．SAFETY STANDARD 10.1 UL Standard ･････････････････････････････････････････････････････ 10-2 ...
Page 7 SAFETY PRECAUTIONS This chapter summarizes the precautions to ensure the safe operation of the F series “BS1D200□□□”. Make sure you read this chapter before operation. 0.1 Introduction ････････････････････････････････････････ 0-2 0.2 Product Guarantee ･･････････････････････････････････ 0-2 0.3 Meaning of Warning Indications ･･･････････････････････...
Page 8: Introduction
SAFETY PRECAUTIONS [Observe these precautions] Introduction The driver and the stepping motor are designed to be used for general industrial equipment. Therefore, note the following precautions. • To ensure proper operation, read the Instruction Manual carefully before installation, wiring, and operation.
Page 9: Meaning Of Warning Indication
SAFETY PRECAUTIONS [Observe these precautions] 0.3 Meaning of Warning Indications The following indications are used in this Instruction Manual to indicate points concerning safety. All of the contents of the indications are important, so make sure you observe the indications and their contents at all times. ■ ...
Page 10 SAFETY PRECAUTIONS [Observe these precautions] During operation, never touch rotating parts of the motor. Otherwise you may be injured. CAUTION Perform wiring by referring to the wiring schematics or As for the cable, do not damage it, do not apply the instruction manual.
Page 11 SAFETY PRECAUTIONS [Observe these precautions] CAUTION Arrange cables correctly and securely. Do not shock these units badly. Otherwise material damage may occur. Otherwise damage may be caused. Never install these units where they are exposed to Choose the distances between the driver, the splashes of water, in corrosive or inflammable gas inside surface of the control panel, and other...
Page 12 SAFETY PRECAUTIONS [Observe these precautions] CAUTION In case of repair, please contact us. During transportation be very careful not to drop or If you disassemble these units yourself, they may turn over these units, or serious dangers may occur. malfunction.
Page 13 SAFETY PRECAUTIONS [Observe these precautions] ...
Page 14: Precaution On Unpacking
1. BEFORE OPERATION BEFORE OPERATION 1.1 Precaution on Unpacking ･･･････････････････････････････ 1-2 1.2 Confirmation of the Product ･････････････････････････････ 1-2 1.3 Precautions on Operation ･･･････････････････････････････ 1-2 1.4 How to Read Model Numbers ････････････････････････････ 1-4 ...
Page 15 1. BEFORE OPERATION Please operate this system taking the contents of the following descriptions into consideration. 1.1 Precaution on Unpacking When unpacking the driver, do not touch it if your hand is charged with electricity. ...
Page 16 1. BEFORE OPERATION • Use this product within the ambient temperature range from 32°F to 122°F (14°Ｆ to 122°F for the stepping motor) and below the relative humidity limit of 85% (90% limit for the stepping motor). • The stepping motor and the driver should be kept away from water, cutting fluid, or rainwater.
Page 17 1. BEFORE OPERATION 1.4 How to Read Model Numbers 1.4.1 Model Number of Stepping Motor １０３ □ □□ □□−□□ □□ １．Motor series name ２．Type Ｈ･･･High torque motor ...
Page 18 1. BEFORE OPERATION 1.4.2 Model Number of Driver ＢＳ１Ｄ２００Ｐ００１．2 phase bipolar ...
Page 19: Standard Combination
The following shows combinations of stepping motors and drivers. If the combination is different, it does not drive properly. Standard combination of F Series “BS1D200□□□” Motor flange Single-axis shaft Dual-axis shaft...
Page 20 2．FUNCTIONS AND FEATURES FUNCTIONS AND FEATURES Built-in Functions ･････････････････････････････････････ 2-2 Features ････････････････････････････････････････････ 2−1 ...
Page 21: Built-In Functions
2．FUNCTIONS AND FEATURES Built-in Functions This section explains the driver’s main built-in functions. ● Input pulse mode select function By using the dip switch you can select input method 1 or input method 2. ● Current switch function when driving ...
Page 22: Features
2．FUNCTIONS AND FEATURES Features 2.2 This section explains the driver's features. ● Interface Two kinds of input/output interface, photo coupler and C-MOS, are provided. ● Wiring method As well as the usual connector type, a terminal block type is also provided. For the terminal block type, you can wire without using any special tools.
Page 23: Driver Part Names
3．FUNCTIONS, FEATURES, AND CONFIGURATION SYSTEM CONFIGURATION 3.1 Driver Part Names ････････････････････････････････ 3−1...
Page 24 3．FUNCTIONS, FEATURES, AND CONFIGURATION 3.1 Driver Part Names Photo coupler input type ①Power supply connector (CN3) ③ Connect the main circuit power supply. ②Input/Output signal connector (CN1) Connect the input/output signal. ⑤ ③LED for power supply monitor (POW) ⑦...
Page 25 ４．WIRING WIRING ････････････････････････････････････ 4-2 Applicable Wire Sizes ･････ 4-2 4.2 Applicable Connector and Conformable Housing/Contact 4.2.1 Photo Coupler Type ･･･････････････････････････････ 4-2 4.2.2 C-MOS Type ･････････････････････････････････････ 4-2 4.3 External Connection Figures ･･･････････････････････････････ 4-4 4.3.1 Photo Coupler Type ･･･････････････････････････････ 4-4 4.3.2 C-MOS Type ･････････････････････････････････････...
Page 26 ４．WIRING 4.1 Applicable Wire Sizes Table 4-1 Applicable Wire Sizes Part Wire size Wire length ＡＷＧ２２（０．３mm ） 2m or less power supply ＡＷＧ２４...
Page 27 ４．WIRING ・Terminal block method Name Driver side Manufacturer Power supply and input/output signal MPT0.5/10-2.54 Phoenix Contact Ltd. connector (CN1) Motor connector (CN2) MPT0.5/4-2.54 Phoenix Contact Ltd. For wiring the terminal block, use a minus head screwdriver with a 0.4×2.0mm blade. ...
Page 28 ４．WIRING 4.3 External Connection Figures 4.3.1 Photo Coupler Type Orange CW pulse input Blue CCW pulse input Yellow Power down input Phase origin monitor output Alarm output DC24V/36V DC24G/36G Fig. 4-1 Photo Coupler Type External Connection Figure 4.3.2 C-MOS Type Orange DC24V/36V Blue DC24G/36G DC5V Yellow...
Page 29 ４．WIRING 4.4 S pecification Summary of Input/Output Signals Table 4-1 CN1 Specification Summary of Input/Output Signals Photo C-MOS Reference coupler Signal name Function summary designation number number １ CW pulse input When input method 2 ＣＷ６...
Page 30 ４．WIRING 4.5 Wiring Procedure The driver is a control unit that processes signals of several mV or less. Therefore, perform wiring observing the following items. １． I nput/output signal line ...
Page 31 ５．INSTALLATION INSTALLATION 5.1 Driver Installation ････････････････････････････････････ 5-2 5.1.1 Installation Place ･････････････････････････････ 5-2 5.1.2 Installation Procedure ･･････････････････････････ 5-3 5.2 Stepping Motor Installation ････････････････････････････ 5-3 5.2.1 Installation Place ･････････････････････････････ 5-3 5.2.2 Installation Procedure ･････････････････････････ 5-4 5.3 ...
Page 32: Driver Installation
５．INSTALLATION 5.1 Driver Installation Refer to the following for the driver’s installation place and procedure. 5.1.1 Installation Place Install the driver by referring to the following. Case Precautions When installing in a box The temperature in the box may be higher than the outside temperature depending on the power loss of built-in equipment and the dimensions of the box.
Page 33: Installation Procedure
５．INSTALLATION 5.1.2 Installation Procedure Install the driver on a metallic sheet with high heat conductivity. Use the driver’s installation holes and fix it in place either horizontally or vertically with M3 machine screws.
Page 34: Installation Procedure
５．INSTALLATION ・ Always keep away from oil, water or cut liquid. 5.2.2 Installation Procedure ● Installation Direction ・The Stepping motor can be installed horizontally or on/under the end of a shaft. ...
Page 35: Lead Wire Installation
５．INSTALLATION Extracting tool プーリー抜き治具 Pulley Fig. 5-4 ・ W hen performing belt driving, check that the axis-converted value of the belt tension does not exceed the allowable value shown in Table 5-1.
Page 36 6. OPERATION OPERATION 6.1 Driving Sequence ･････････････････････････････････････ 6-2 6.1.1 Driving Sequence ･････････････････････････････ 6-2 6.2 Display ･･････････････････････････････････････････････ 6-3 6.2.1 LED Display ･･････････････････････････････････ 6-3 6−1 ...
Page 37: Driving Sequence
6. OPERATION 6.1 Driving Sequence The frequency of power ON/OFF should be 5 times/H, and 30 times/day or less. 6.1.1 Driving Sequence ・Photo coupler type Main circuit ...
Page 38: Display
6. OPERATION 6.2 Display 6.2.1 LED Display Table 6-1 Status Display Display Explanation of status LED “POW” lit Main circuit power source is connected. LED “ALM” lit The power supply voltage of a main circuit is DC19V or less. ...
Page 39 7. SET UP SET UP 7.1 Overview ･･････････････････････････････････････････････ 7-2 7.2 Switch Explanation ･････････････････････････････････････ 7.2.1 Function Select Dip Switch ･･･････････････････････ 7-2 7.2.2 Current Select Switch During Operation (RUN) ･･････ 7-4 ...
Page 40: Overview
7. SET UP 7.1 Overview It is possible to make various settings depending on the specifications by using the rotary and dip switches on the driver’s body. 7.2 Switch Explanation 7.2.1 Function Select Dip Switch ...
Page 41 7. SET UP ② Input mode select (F/R) Select the input pulse mode. Ｆ／Ｒ Input pulse mode ＯＮ Input method 1 (CK, U/D) ＯＦＦ Input method 2 (CW, CCW) ③ Current selection when stopping (ACD1, ACD2) Select the current value of the motor when stopping. ＡＣＤ２...
Page 42: Current Select Switch During Operation (Run)
7. SET UP ⑤ Excitation select (EORG) The excitation phase when the power supply is turned on is selected. ＥＯＲＧ Initial excitation phase ＯＮ Excitation phase when power OFF ＯＦＦ Phase origin By turning on the EORG, excitation phase when power OFF is saved. Therefore, there ...
Page 43: Troubleshooting
8. MAINTENANCE MAINTENANCE 8.1 Troubleshooting ･････････････････････････････････････ 8-2 8−1 ...
Page 44 8. MAINTENANCE 8.1 Troubleshooting When the motor does not function normally, check each item in the following table before contacting us. Table 8-1 Troubleshooting Trouble Check items Corrective actions The Motor can not Has the power supply has been turned ON?
Page 45 8. MAINTENANCE Is the distance small or large? Check the step angle setting Check the input pulse numbers. Motor power swing Is the load proper? Review the load. Is the pulse command input properly? Review the command input. Are Slow up/Down performed as designated? Review Slow up/ Down.
Page 46 9. SPECIFICATIONS SPECIFICATIONS 9.1 Driver ･･･････････････････････････････････････････ 9-2 9.1.1 Specifications ････････････････････････････ 9-2 9.1.2 Input Interface ････････････････････････････ 9-3 9.1.3 ...
Page 47 9. SPECIFICATIONS 9.1 Driver 9.1.1 Specifications The following table shows the specifications of the Driver. Table 9-1 Specifications ＢＳ１Ｄ２００Ｐ□□ ＢＳ１Ｄ２００Ｃ□□ ...
Page 48: Driver
9. SPECIFICATIONS 9.1.2 Input Interface ◎ Input circuit configuration（ＣＷ、ＣＣＷ） Fig. 9-1 shows input circuit configuration. 220Ω 1kΩ 1(3) 6(7) 4.7kΩ 2(4) Controller 5G Driver Driver Photo coupler type C-MOS type...
Page 49 9. SPECIFICATIONS ◎ Command pulse timing ◎ 2 input mode（ＣＷ pulse, ＣＣＷ pulse） Fig.9-3 shows command pulse timing when “2 input mode”. ＣＷ ...
Page 50: Output Interface
9. SPECIFICATIONS ◎ Input circuit configuration（ＰＤ） Fig.9-5 shows the input circuit configuration. 4.7kΩ 220Ω 1kΩ Controller 5G Driver Driver Photo coupler type C-MOS type Fig.
Page 51: Stepping Motor
9. SPECIFICATIONS 9.2 Stepping Motor 9.2.1 Common Specification The following table shows stepping motor specifications. Table 9-2 Common Specifications Ｈ...
Page 52: External Views
9. SPECIFICATIONS 9.3 External Views 9.3.1 External Views of the Driver ＢＳ１Ｄ２００Ｐ０□ 2-φ3.5 ＢＳ１Ｄ２００Ｃ０□ 2-φ3.5 ...
Page 53 9. SPECIFICATIONS ＢＳ１Ｄ２００Ｐ１□ 2-φ3.5 ＢＳ１Ｄ２００Ｃ１□ 2-φ3.5 9−8 ...
Page 54 CAUTIONS CAUTIOINS ● Do not use any of these products for medical or other equipment that may affect human lives. ● Do not use any of these products for equipment that may have a serious impact Failure to observe any of the precautions indicated on society or the public. on the right-hand side may cause a light to medium- ● Do not use any of these products in a vehicle, ship , or other environment degree injury or property damage. It may even lead exposed to vibration. to a serious disaster. Be sure to observe all of the ● Do not remodel or machine any of these products. precaution. ● Before using any of these products, be sure to read its operation manual. ● Do not use any of these products for medical or other ...

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Bs1d200 series Bs1d200p01