Table of Contents
Summary of Contents for elliot 5224XL
- Page 1 5224XL & 5224XLBMC (Air Purge) Heat Exchanger Cleaner Tube ID 3/8” to 1” (9.5mm to 25.4mm) Tube & Pipe Cleaners Tube Testers Tube Plugs Tube Removal Tube Installation Operating and Maintenance Instructions www.elliott-tool.com...
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Page 3: Table Of Contents
TABLE OF CONTENTS Introduction ......................4 Safety Guidelines ....................5 General Information ....................7 Operation Instructions ..................8 Technical Information ................... 9 Parts List & Diagrams ..................10 Shafting & Couplings ..................12 Maintenance Instructions ................... 13 Troubleshooting ....................14 Warranty ...................... -
Page 4: Introduction
The 5224XL & 5224XLBMC Heat Exchanger Cleaners are designed to provide high-torque for cleaning hard scale, coke, gummy, oily, or rubbery deposits from straight tubes. Ideal tools for sugar, pulp, paper mills, chemical plants, and oil refineries. -
Page 5: Safety Guidelines
• Check for Damaged Parts. Inspect guards and other parts before use. Check for misalignment, binding of moving parts, improper mounting, broken parts or any other conditions that may affect operation. If abnormal noise or vibration occurs, turn the Continued On The Next Page 5224XL & 5224XLBMC... - Page 6 • Store Idle Tools. When not is use, store your tool in a dry, heated, secured place. For more information see “Maintenance” section. • Maintain Labels and Nameplates. These carry important information and will assist you in ordering spare and replacement parts. If unreadable or missing, contact an Elliott service facility for a replacement. 5224XL & 5224XLBMC...
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Page 7: General Information
Connect each hose whip to its corresponding connection on the motor and to its supply source. Service ends of the hose whips are furnished with female thread connections; 1/2” NPT (Air) and 1/4” NPT (Water). (Note: Only one hose whip connection is required for the 5224XLBMC air-purge motor.) 5224XL & 5224XLBMC... -
Page 8: Operation Instructions
(NOTE: DO NOT support shafting with your hands. Keep hands & clothing clear of rotating shaft & components to avoid serious injury.) An acceptable means of support for the shafting would be a tube guide that is supported by a height-adjustable stand. 5224XL & 5224XLBMC... -
Page 9: Technical Information
Operating Pressure 90 to 125 PSI (6.2 to 8.6 bar) Air Consumption 45 cfm (1.3M /min) @ 90 PSI (6.2 bar) Water Pressure (5224XL ONLY) Max: 125 PSI (8.6 bar) Water Flow Rate 30 gpm (114 L/min) Operating Speed 1500 RPM... -
Page 10: Parts List & Diagrams
PARTS LISTS & DIAGRAMS 5224XL Heat Exchanger Cleaner Item # Item Name Part Number Item # Item Name Part Number Motor with water feed Bearing P8559-12 522400XL attachment Bearing P8588E Motor Case 5224XLA Socket Head Cap P8302-72 Seal Case 5224XLC “O”... - Page 11 901010 Packing 522415 901017-P Follower 512517 Planet Gear & Bearing 901020 Spring P-512518 Adapter 901178-P Air Purge Hose P-5370-NP Spring P-512521 Air Purge Adapter 5224-APA Adapter P-5370-H “O” Ring P8309-21 Bearing P-8305-8 Side Handle 5224F (not shown) 5224XL & 5224XLBMC...
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Page 12: Shafting & Couplings
Extension Coupling. the Extension Shaft. Cleaning Tool by 5’ (1.5M) Elliott Tool offers a number of shafts and couplings to be used with the 5224XL and 5125 Heat Exchanger Tube Cleaners to accommodate different tube sizes and tube lengths. Motor... -
Page 13: Maintenance Instructions
Prior to returning the motor to the factory for repairs, contact our Customer Service Group for a Returned Goods (RG) Authorization number. Upon receipt of the motor, an evaluation will be performed, and a cost estimate will be returned to you for approval prior to any actual repairs. 5224XL & 5224XLBMC... -
Page 14: Troubleshooting
NOTE: I f m otor i s s tored i n a n a rea o f h igh h umidity, v anes m ay e xpand i n l ength. 5224XL & 5224XLBMC... -
Page 15: Warranty
OBLIGATIONS, CLAIMS FOR LIABILITIES, RIGHTS AND REMEDIES, EXPRESS OR IMPLIED, ARISING BY LAW OR OTHERWISE, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTY FOR MERCHANTABILITY AND FITNESS FOR PURPOSE. Seller’s total liability is limited to the lower of the cost of repair or replacement. 5224XL & 5224XLBMC... - Page 16 This page intentionally left blank.
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- Page 18 Contact Us Elliott Tool offers a complete line of precision tube tools to meet your needs. Locally Supported By: Contact us or your local support. Elliott Tool Technologies, Ltd. 1760 Tuttle Avenue Dayton, Ohio 45403-3428 www.elliott-tool.com/support Phone: +1 937 253 6133 • +1 800 332 0447 Fax: +1 937 253 9189 www.elliott-tool.com Printed in the USA...
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