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Morris PROAG 16K PLUS Operator's Manual

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OPERATOR'S MANUAL
Auto Align Bale Runner
Model 16K PLUS
K49355-05

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  • Page 1 OPERATOR’S MANUAL Auto Align Bale Runner Model 16K PLUS K49355-05...
  • Page 2 Original Issue Date of Manual June 6, 2011 Any updated pages after this date will have the revision date printed on the bottom of the pages.

  • Page 3: Table Of Contents

    Table of Contents Section 1: Safety ..........................1-1 Signal Words ......................... 1-2 General Equipment Safety .................... 1-3 General Equipment Safety Guidelines ............... 1-3 Lighting and Marking ..................... 1-4 Wheels and Tires ......................1-4 Tire Safety ........................1-4 Bale Runner Operation Safety..................1-5 Before Operating ......................
  • Page 4 Table of Contents Parts Needed ......................5-8 Step 1: Attach Bale Runner to T ractor .................5-8 Step 2: Set Up Monitor ....................5-9 Step 3: Connect Hydraulics ..................5-10 Step 4: Lubricate Stacker ..................5-10 Getting Started ......................5-10 Pre-Operation Checklist....................5-11 Configuring Alignment Arms and Bed Extensions ............5-12 Chain Tension Adjustments ..................5-13 Setting Alignment Arm Pressure ..................5-13 Power Slide Valve Adjustment ..................5-14...
  • Page 5 Table of Contents Joystick Preferences .....................5-41 Menu Screens ......................5-42 Main Menu .......................5-42 Preferences Menu ....................5-43 Setting the Date and Time ..................5-43 Adjust Menu ......................5-44 Restoring Factory Default Settings ................5-44 Example: Changing the Squeeze Pressures............5-45 Measure Menu ......................5-48 Module Diagnostics ....................5-51 Section 6: Maintenance .........................6-1 General ..........................6-2...
  • Page 6 Table of Contents Shaft Sensor Shaft Sensor..................8-7 Crash Avoidance ......................8-8 Hitch Inline / Hitch Offset ..................8-8 Raise Loader / Lower Loader ..................8-8 Raise Bed / Lower Bed ...................8-9 Power Slide Back / Power Slide Return ..............8-9 Push Off Out ......................8-9 Summary ......................8-10 Checking Valve Solenoids ...................

  • Page 7: Safety

    Section 1: Safety Safety Section Contents Section 1: Safety Signal Words ........................1-2 General Equipment Safety ....................1-3 General Equipment Safety Guidelines ...............1-3 Lighting and Marking ......................1-4 Wheels and Tires ......................1-4 Tire Safety ........................1-4 Bale Runner Operation Safety ..................1-5 Before Operating ......................1-5 During Operation ......................1-6 After Operation (Storage) ...................1-7 Transport Safety .......................1-8...

  • Page 8: Signal Words

    Safety Watch for this symbol. It identifies potential hazards SAFETY-ALERT to health or personal safety. It means: SYMBOL ATTENTION - BE ALERT. YOUR SAFETY IS INVOLVED. Familiarize yourself with the location of all decals. Read them carefully to understand the safe operation of your machine. Signal Words The words DANGER, WARNING or CAUTION are used with the safety alert symbol.

  • Page 9: General Equipment Safety

    Safety General Equipment Safety SAFETY. . . YOU CAN LIVE WITH IT! General Equipment Safety Guidelines Safety of the operator is one of the main concerns in designing and developing a new piece of equipment. Designers and manufacturers build in as many safety features as possible. However, every year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment.

  • Page 10: Lighting And Marking

    Safety Lighting and Marking • It is the responsibility of the operator to know the lighting and marking requirements of the local highway authorities and to install and maintain any additional equipment to provide compliance with the regulations. Aftermarket lighting kits are often available from your dealer. •...

  • Page 11: Bale Runner Operation Safety

    Safety Bale Runner Operation Safety Before Operating • Carefully study and understand this manual. • Install and test the control box to indicate when the hitch is offset. • Do not wear loose-fitting clothing which may catch in moving parts. •...

  • Page 12: During Operation

    Safety Bale Skoop Operation Safety - Continued During Operation • SAFETY CHAIN: If the Bale Runner is going to be transported on a public highway, the safety chain should be connected. Always follow state and local regulations regarding a safety chain and auxiliary lighting when towing farm equipment on a public highway.

  • Page 13: After Operation (Storage)

    Safety Bale Skoop Operation Safety - Continued During Operation - Continued • Operate the towing vehicle from the operator’s seat only. • Never stand alongside of unit with engine running or attempt to start engine and/or operate machine while standing alongside the unit.

  • Page 14: Transport Safety

    Safety Transport Safety Highway and Transportation Safety CAUTION: Exceeding speeds of 20 mph (32 km/h) is not legal or safe on public roads. DO NOT exceed 20 mph (32 km/h) with this machine. WARNING: This machine is over width. Use extreme caution transporting on public roadways and through narrow areas.

  • Page 15: Maintenance Safety

    Safety Maintenance Safety Performing Maintenance • Good maintenance is your responsibility. Poor maintenance is an invitation for trouble. • Make sure there is plenty of ventilation. Never operate the engine of the towing vehicle in a closed building. The exhaust fumes may cause asphyxiation. •...

  • Page 16: Safety Signs

    Safety Safety Signs Safety Decals • Keep safety decals and signs clean and legible at all times. • Replace safety decals and signs that are missing or have become illegible. • Parts that have been replaced that once displayed a safety sign should have the sign replaced as well. •...
  • Page 17 Safety Safety Signs DANGER DANGER HIT C H HAZAR D To prevent serious injury or death from pinching: T o avoid injury: U nloa d a ll ba les before dis c onnec ting • Keep all persons and objects clear from tra c tor.
  • Page 18 Safety Safety Signs - Continued WARNING WARNING This machine may require a long distance To Prevent Serious Injury or Death to stop because of NO BRAKES. Avoid unsafe operation or To Prevent Accidents maintenance. • Do not pull over 20 mph (32 km/h) Do not operate or work on this •...
  • Page 19 Safety Safety Signs - Continued CAUTION CAUTION 1. Read Operator's Manual before using machine. 2. Stop tractor engine, lower machine to the ground, place all controls in neutral, set park brake, remove ignition key and wait for all moving parts to stop before servicing, adjusting, repairing, unplugging or fitting.
  • Page 20 Safety Safety Signs - Continued Part # 11548 - Caution Connecting Hoses Location: Top of hitch. Part # 12185 - Caution Drain Line Decal Location: End of drain line. Familiarize yourself with the location of all decals. Read them carefully to understand the safe operation of your machine. 1-14 October 2019 16K PLUS...
  • Page 21 Part# 11550 - Auto Align Bale Runner 16K PLUS Location: Both sides of bed For Replacement Operator's Manuals Call: 306-933-8585 Or write to: MORRIS Industries (USA) Inc. Box 1117 Minot, ND 58702-1117 12195 Part # 12195 - Replacement Manual Location: On frame by op manual box Manufactured Under One or More of the Following Patents.

  • Page 22: Reflector Location Guide

    Safety Safety Signs - Continued Reflector Location Guide Left Side Right Side 1-16 October 2019 16K PLUS...
  • Page 23 Safety Safety Signs - Continued Reflector Location Guide - Continued Rear View 16K PLUS October 2019 1-17...

  • Page 24: Decal Location Guide

    Safety Safety Signs - Continued Decal Location Guide Patent Decal Part #K45428 AA Bale Runner 16 K PLUS 16 K PLUS AA Bale Runner 16 K PLUS 16 K PLUS Patent Decal Part #K45428 Replacement Op Manual Decal Part # 12195 Serial # Plate Notes: 1.
  • Page 25 Safety Safety Signs - Continued Decal Location Guide - Continued 16 K PLUS 16 K PLUS Serial # Plate Center decal on frame stringer and above suspension pivot. Note: 1. Dimensional tolerance: 1/2” 16K PLUS October 2019 1-19...
  • Page 26 Safety Safety Signs - Continued Decal Location Guide - Continued Notes: 1. Not all objects shown for clarity. 2. Dimensional tolerance: 1/2” 1-20 October 2019 16K PLUS...
  • Page 27 Safety Safety Signs - Continued Decal Location Guide - Continued Notes: 1. Not all objects shown for clarity. 2. Dimensional tolerance: 1/2” 16K PLUS October 2019 1-21...
  • Page 28 Safety Notes 1-22 October 2019 16K PLUS...

  • Page 29: Specifications

    Section 2: Specifications Specifications Section 2: Section Contents Specifications Machine Specifications .....................2-2 16k PLUS ........................2-2 Tractor Requirements ....................2-2 Hydraulic Requirements .....................2-2 Tire Specifications ......................2-2 Bale Size ........................2-2 Lubricants ........................2-2 Bale Runner Dimensions ....................2-3 16K PLUS October 2019...

  • Page 30: Machine Specifications

    Specifications Machine Specifications 16k PLUS Maximum lift capacity of the loader ................4,500 lbs (2041 kg) Maximum payload ....................18,000 lbs (8165 kg) Road-siding capacity in tons/hour ..............80 - 120 (72 - 108 tonnes) Stacker weight ......................13,000 lbs (5897 kg) Maximum Gross Vehicle Weight ................31,000 lbs (14062 kg) Tongue weight empty ....................1,300 lbs (590 kg) Tongue weight loaded ....................2,500 lbs (1134 kg) Tractor Requirements...

  • Page 31: Bale Runner Dimensions

    Specifications Bale Runner Dimensions 16K PLUS October 2019...
  • Page 32 Specifications Notes October 2019 16K PLUS...

  • Page 33: Checklist

    Section 3: Checklist Checklist Section 3: Section Contents Checklist Manuals ..........................3-2 Pre-Operation Checklist ....................3-3 Pre-Operation Check ....................3-3 16K PLUS October 2019...

  • Page 34: Manuals

    It points out safety precautions. It means: ATTENTION - BE ALERT. Your safety is involved. Manuals Note: Pre-Delivery Inspection Form must be completed and submitted to Morris Industries within 30 days of delivery date. Warranty Void if Not Registered October 2019 16K PLUS...

  • Page 35: Pre-Operation Checklist

    Checklist Pre-Operation Checklist Before operating Bale Runner check the following items: Please read the Operator’s Manual carefully and become a “SAFE” operator. Pre-Operation Check Lug nuts - Check that all lug nuts are present and torqued to the appropriate specification. Adopt a good lubrication and maintenance program.
  • Page 36 Checklist Notes October 2019 16K PLUS...

  • Page 37: Introduction

    Section 4: Introduction Introduction Section Contents Section 4: Introduction Introduction ........................4-2 16K PLUS October 2019...
  • Page 38 Introduction Introduction This Operator’s Manual has been carefully prepared ProAG Dealers are kept informed on the best methods of to provide the necessary information regarding the servicing and are equipped to provide prompt, efficient operation and adjustments, so that you may obtain service if needed.

  • Page 39: Operation

    Section 5: Operation Operation Section 5: Section Contents Operation Tractor ..........................5-3 Tires ...........................5-3 Hydraulics ........................5-3 Drawbar ........................5-3 Machine Conventions .......................5-4 Auto Align Bale Runner Directional Conventions ............5-5 Hydraulic System Configuration ..................5-6 Tractor Connection .....................5-6 Hawe Valve Block .......................5-7 Hooking Up for the First Time ...................5-8 Parts Needed ......................5-8 Step 1: Attach Bale Runner to Tractor ................5-8 Step 2: Set Up Monitor ....................5-9...

  • Page 40: Operation

    Operation Section Contents Stacking Bales ........................5-20 Tightening the Stack ....................5-20 Stacking a Full Load With No Back-Stop ..............5-21 Stacking Side-By-Side ..................5-21 Transporting Bale Runner ....................5-22 Operation of Controls .....................5-23 Initial Start-Up .........................5-24 Identifying Monitor Switches ...................5-25 Identifying Monitor Displays ....................5-25 Display Settings ......................5-26 Day/Night Screen .....................5-26 Back Light ........................5-26...

  • Page 41: Tractor

    Operation CAUTION SAFETY FIRST REFER TO SECTION 1 AND REVIEW ALL SAFETY RECOMMENDATIONS. BE ALERT Tractor Tires • Proper ballast and tire pressure are required when pulling heavy implements. DANGER • Consult your tractor operator’s manual and follow all recommended procedures. Mechanism on Stacker Hydraulics May Move Automatically...

  • Page 42: Machine Conventions

    Operation Machine Conventions “Pushoff In” The pushoff is retracted into the pushoff tube. “Pushoff Out” The pushoff is extended from the pushoff tube and penetrates through the hole in the rear of the bed. The bed must be fully raised before the pushoff tube can be extended, otherwise component collision is possible.

  • Page 43: Auto Align Bale Runner Directional Conventions

    Operation Machine Conventions Auto Align Bale Runner Directional Conventions “Right and Left” The right and left side of the Bale Runner is your right or left when standing behind the Bale Runner and looking toward the front of the machine. “Front and Rear”...

  • Page 44: Hydraulic System Configuration

    Operation Hydraulic System Configuration Tractor Connection October 2019 16K PLUS...

  • Page 45: Hawe Valve Block

    Operation Hydraulic System Configuration - Continued Hawe Valve Block The Pilot line and Load Sense line on the Hawe Valve Block must be setup to match the hydraulics of the tractor. Closed Center Hydraulic System - Pilot Line conneted to front port. - Load Sense Line conneted to rear port.

  • Page 46: Hooking Up For The First Time

    Operation Hooking Up for the First Time Use the following outline as a checklist to ensure your Auto Align Bale Runner is properly set up for use. Warning Remember to turn off hydraulic system and tractor and remove the key from ignition before working on the Bale Runner.

  • Page 47: Step 2: Set Up Monitor

    Operation Hooking Up for the First Time - Continued Step 1: Attach Bale Runner to Tractor - Continued CAUTION: Operating Bale Runner without Safety Chain connected to tractor can be hazardous. Always attach Safety Chain to tractor. • Secure Hitch Safety Chain to tractor or tractor draw bar. Note: Chain should be loose enough to allow tractor to turn without allowing chain to drag on the ground.

  • Page 48: Step 3: Connect Hydraulics

    Operation Hooking Up for the First Time - Continued Step 3: Connect Hydraulics CAUTION: Be sure the hydraulic system is off and all moving parts are at their lowest position before working on the hydraulic system. Also, turn off tractor, place in park, and remove key.

  • Page 49: Pre-Operation Checklist

    Operation Pre-Operation Checklist Before operating Bale Runner check the following items: Pre-Operation Check  Lug nuts Check that all lug nuts are present and torqued to the appropriate torque rating.  Pin retaining bolts Check for any missing or loose bolts or pins, replace or tighten as necessary. ...

  • Page 50: Configuring Alignment Arms And Bed Extensions

    Operation Configuring Alignment Arms and Bed Extensions Set the postion of the alignment arms and bed extensions to match the type of bale being stacked. Bale Sizes Stack Size Stacker Configuration Freeman - 3x4 5 High x 2 Deep Long Alignment Arms 38"x46"...

  • Page 51: Chain Tension Adjustments

    Operation Chain Tension Adjustments Warning: When making adjustments on the Bale Runner, always stop the towing vehicle, set the parking break, disengage the PTO and all power drives, shut off the engine and remove the ignition keys. • If the power slider chains are jumping teeth or appear to be over tightened, then the power slider chain tension may need to be adjusted.

  • Page 52: Power Slide Valve Adjustment

    Operation Power Slide Valve Adjustment The 16k PLUS has been equipped with a relief valve on Power Slide motor circuit. This valve allows the operator to adjust the pressure that the Power Slider DANGER applies to the bale. Adjust relief pressure as follows: Mechanism on Stacker 1.

  • Page 53: Power Slide Push Back Adjustment

    Operation Power Slide Push Back Adjustment When the power slide is pushing bales back in the Auto screen, the monitor starts it out slowly and accelerates as the bales move back. The monitor controls this acceleration by observing the Shaft Sensor on the “star wheel”, located on the power slide drive shaft.
  • Page 54 Operation Power Slide Push Back Adjustment - Continued Power Slide Acceleration Curve See “Menu Screens - Adjust Menu - Power Slide Push Back” for adjustment details. 5-16 October 2019 16K PLUS...

  • Page 55: Gathering Bales

    Operation Gathering Bales Approaching Bales Bales are picked up on their 8 foot side. The easiest WARNING: Keep bystanders at least way to pick up bales is by driving the Bale Runner perpendicular to the path of the baler. twenty-five feet away from an operating machine or stacked hay.

  • Page 56: Stair-Stepping Bales

    Operation Gathering Bales - Continued Stair-Stepping Bales Some amount of “stair-step” is recommended to help keep the top bale secure while the load is being pushed to the back of the stacker. • After retrieving the first bale, leave the loader slightly raised while picking the second bale.

  • Page 57: Building Stacks

    Operation Building Stacks CAUTION: Return stacker to the “in- line” position when moving between bales in field and stack. This reduces the chance of running over anybody or anything in the field. Starting Stacks 1. Choose a level area, with enough room to maneuver a tractor and Bale Runner even after the stack is finished.

  • Page 58: Stacking Bales

    Operation Stacking Bales Note: The bales should be stacked on level ground. When stacking on a slight incline, stack with the tractor facing uphill. Stacking downhill or on a slight side incline will make it difficult to build good stacks. CAUTION: Avoid overhead wires to prevent serious injury or death.

  • Page 59: Stacking A Full Load With No Back-Stop

    Operation Stacking Bales - Continued Stacking a Full Load With No Back-Stop This practice is not recommended, as part of the stack may fall over during this procedure. Warning • When stacking a full load with no back stop or existing stack, Stand Clear, part of the stack may fall over •...

  • Page 60: Transporting Bale Runner

    Operation Transporting Bale Runner WARNING: Attach safety chain to Bale Runner and Tractor before moving on highway. CAUTION: Exceeding speeds of 20 mph (32 km/h) is not legal or safe on public roads. DO NOT exceed 20 mph (32 km/h) with this machine. WARNING: Use Hitch Safety Pin to lock hitch in the in-line position before transporting Bale Runner on public...

  • Page 61: Operation Of Controls

    Operation Operation of Controls 3 AMP 20 AMP UP KEY POWER SWITCH POWER CABLE DOWN KEY MENU KEY BACK KEY FUNCTION KEYS JOY STICK HITCH HARNESS Important To STOP an automatic sequence shut off power switch on monitor in an emergency. 16K PLUS October 2019 5-23...

  • Page 62: Initial Start-Up

    Operation Initial Start-Up When the unit is turned on, the following display sequence takes place: • PROAG is briefly displayed. • DANGER warning displays until operator press OK to continue. Important: Ensure area around 16k PLUS is clear of obstacles and persons before pressing “OK”...

  • Page 63: Identifying Monitor Switches

    Operation Identifying Monitor Switches UP KEY OK KEY DOWN KEY MENU KEY FUNCTION BACK KEY KEYS Identifying Monitor Displays SCREEN INDICATOR TIME & DATE BALES LOADED BALES STACKED JOYSTICK BUTTON LABEL WINDOW TIMER SOFT KEY LABEL WINDOWS 16K PLUS October 2019 5-25...

  • Page 64: Display Settings

    Operation Display Settings Day/Night Screen The monitor is equipped with two display modes for ease of viewing during day or night operation. Note: The monitor must be in the “Auto” screen to select the display mode. • From start-up the monitor will always display the black back ground.

  • Page 65: Symbol Identification

    Operation Symbol Identification Hitch Position In the top left corner of the screen a symbol indicates the position of the hitch. • The green indicates the hitch is inline. • The red indicates the hitch is offset. • The red indicates the hitch is fully offset.

  • Page 66: Bale On Indicator

    Operation Symbol Identification - Continued Bale On Indicator • In the automatic mode, when the Bale On Sensor is activated a gray bale appears in the lower left corner. • When the Bale On Sensor is activated and the Squeeze Pressure is reached the bale turns green. BALE ON INDICATOR Important To STOP an automatic sequence shut off...

  • Page 67: Resetting Power Slide

    Operation Resetting Power Slide In order to load bales in automatic mode, the power slide must be in the Home Position. Resetting the power slide Home Position is done in the Manual Load screen. Important: The following sequence must be used. •...

  • Page 68: Manual Load

    Operation Manual Load When the Manual Load screen is displayed, the operator can perform the following functions pressing the corresponding button on the monitor or on the joystick as indicated on the screen. Functions will only operate when the user is pressing the corresponding button.

  • Page 69: Manual Stack

    Operation Manual Stack When the Manual Stack screen is displayed, the operator can perform the following functions pressing the corresponding button on the monitor or on the joystick as indicated on the screen. Functions will only operate when the user is pressing the corresponding button.

  • Page 70: Automatic Mode

    Operation Automatic Mode Danger Keep all persons clear of machine while operating. There are several functions this machine performs automatically. Unexpected movements can cause serious injury or death. When the Auto screen is displayed, the operator can perform all the normal functions for loading and stacking bales.
  • Page 71 Operation Automatic Mode - Continued Bed Up • The Bed Up button raises the bed. If the pushoff is not in, it will be retracted before the bed goes up. Dump Reset • The Dump Reset button will lower the bed. If the pushoff is not in, it will be retracted first. If the bed starts above the mid-position, and the Dump Reset button is held for more than 2 seconds, it will continue to lower automatically.

  • Page 72: Operating The Machine In Automatic Mode

    Operation Automatic Mode - Continued Operating the Machine in Automatic Mode HITCH INDICATOR POWER SLIDE INDICATOR JOYSTICK INDICATOR 1. Setting up the stacker to load bales. A. Check if the loader is up. • If the loader is not up go to step B. •...

  • Page 73: Auto Load Sequence

    Operation Automatic Mode - Continued Operating the Machine in Automatic Mode - Continued 2. Auto Load Sequence The loading sequence starts with the loader down and the alignment arms open. 1. Place a bale between the alignment arms ensuring that it is activating the Bale On sensor by pressing against loader platform.

  • Page 74: 3. Auto Load Sequence For Sticky Bales, Or Traveling Down-Hill

    Operation Automatic Mode - Continued Operating the Machine in Automatic Mode - Continued 3. Auto Load Sequence for Sticky Bales, or Traveling Down-Hill. This sequence can be used when the power slide needs assistance pushing the bales back. 1. The operator picks up a pair of bales and the monitor positions the power slide in front of them. (Steps 1 through 6 of the Auto Load Sequence) 2.

  • Page 75: Stacking Bales

    Operation Automatic Mode - Continued Operating the Machine in Automatic Mode - Continued 5. Stacking Bales Stacking sequence begins with a full load, the bed down and the alignment arms closed, and the 16k PLUS aligned with the stack. Warning: Stand Clear of stack. As a precaution, check surrounding area to be sure it is safe to raise bed.

  • Page 76: Operating Screen Map

    Operation Operation of Controls - Continued Operating Screen Map 1. Start-Up Screen 2. Warning Screen 3. Auto Screen 4. Manual Stack Screen 5. Manual Load Screen 6. Adjust Bale Count Screen 7. Check Joystick Screen 8. Button Preferences Screen The number located next to the buttons indicate which screen is displayed when that button is pressed.

  • Page 77: Adjusting Bale Count Screen

    Operation Operation of Controls - Continued Operation Screens - Continued Adjusting Bale Count Screen This screen allows the operator to easily set the Bale Configuration, as well as adjusting the Bales Loaded, Bales Stacked and Timer displayed on the Auto Load screen.

  • Page 78: Adjusting The Bales Loaded

    Operation Operation of Controls - Continued Operation Screens - Continued Adjusting the Bales Loaded The Bales Loaded represents the number of bales that are currently loaded on the 16k PLUS. Every time the loader is raised with a bale on in the Auto Load screen, the monitor assumes either 2 or 3 bales were loaded.

  • Page 79: Check Joystick

    Operation Operation of Controls - Continued Operation Screens - Continued Check Joystick This screen provides a safe way to test the function of the joystick. • To access this screen, press F2 in the Auto Load screen. (Under the symbol) •...

  • Page 80: Menu Screens

    Operation Menu Screens Main Menu • Press the button to access main menu from any operation screen. • Press the button from any sub-menus brings back the previous menu. • To exit the menu screens, press the button to bring back the last control screen. Warning: When in the menu screens, the joystick buttons are still functional.

  • Page 81: Preferences Menu

    Operation Menu Screens - Continued Preferences Menu • From the Main menu, press F3 to enter the Preferences menu. • Press the button to return to the Main menu. -OR- • Press the button to exit the menu pages. Setting the Date and Time •...

  • Page 82: Adjust Menu

    Operation Menu Screens - Continued Adjust Menu The Adjust menu contains all the settings used to customize the performance of the machine. These settings allow the operator to fine tune the machine according to the operating conditions. • From the Main menu, press F1 to enter the Adjust Menu.

  • Page 83: Example: Changing The Squeeze Pressures

    Operation Menu Screens - Continued Adjust Menu - Continued Example: Changing the Squeeze Pressures. 1. Press the key to enter the Main menu. 2. Press F1 key to enter the Adjust menu. 3. Use the UP/DOWN keys to highlight “Squeeze Pressure”.
  • Page 84 Operation Menu Screens - Continued Adjust Menu - Continued Backlight Menu • Backlight: Adjusts how bright or dark the screen is. Note: This parameter can also be adjusted by pressing the DOWN key when in the Auto screen. Speed Adjustments •...
  • Page 85 Operation Menu Screens - Continued Adjust Menu - Continued Squeeze Pressure • 1st Squeeze Pressure: Adusts the pressure used to pick the first bale in the Auto load sequence. • 2nd Squeeze Pressure: Adjusts the pressure used to pick the second (and third if aplicable) bale in the Auto Load sequence.

  • Page 86: Measure Menu

    Operation Menu Screens - Continued Adjust Menu - Continued Power Slide Return • The parameter group “Power Slide Return” is locked. The parameters within this group is set at the factory and should not be changed. Adjusting parameters within this group could have severely negative affect on the performance of the machine.
  • Page 87 Operation Menu Screens - Continued Measure Menu - Continued Outputs This menu shows the operator the electrical current the Control Box is sending to open and close the valve. • Hydraulic functions that can be sped up or slowed down with the Control Box (the loader, power slide, hitch and alignment arms) have the units of milliamps.
  • Page 88 Operation Menu Screens - Continued Measure Menu - Continued Joystick Buttons • As each button is pressed, the corresponding button on the screen will read true. The following diagram shows the locations of buttons 1 though 6. Button Functions This menu is intended to be a quick reference to how the joystick is configured.

  • Page 89: Module Diagnostics

    Operation Menu Screens - Continued Measure Menu - Continued Module Diagnostics This menu provides a quick reference to how the display screen and control unit on the machine are functioning. • Status Display Screen: MD3 OK indicates the monitor in the cab is working properly. •...
  • Page 90 Operation Notes 5-52 October 2019 16K PLUS...
  • Page 91 Section 6: Maintenance Maintenance Section Contents Section 6: Maintenance General ..........................6-2 Safety ..........................6-2 Tighten Bolts ........................6-3 Tires ..........................6-3 Preventative Maintenance ....................6-4 Hydraulic System Preventative Maintenance ..............6-4 Hydraulic Pressure Relief ....................6-5 Daily Maintenance ......................6-6 Lubrication Points ......................6-7 General Maintenance .......................6-8 General Check ......................6-8 Cylinder Repair ......................6-8 Bed Extensions ......................6-8 Air Brake Maintenance .....................6-9...

  • Page 92: General

    Maintenance CAUTION SAFETY FIRST REFER TO SECTION 1 AND REVIEW ALL SAFETY RECOMMENDATIONS. BE ALERT General This section deals with two goals, maximum life and dependable operation. Adopt a regular maintenance and lubrication program. Care and sufficient lubrication is the best insurance against delays. Safety •...

  • Page 93: Tighten Bolts

    Maintenance Tighten Bolts • Before operating the unit. • After the first two hours of operation. • Check tightness periodically thereafter. • Use Bolt Torque Chart on page 6-20 for correct values on various bolts. • Note dashes on hex heads to determine correct grade.

  • Page 94: Preventative Maintenance

    Maintenance Preventative Maintenance Before operating your Bale Runner carefully inspect the entire machine, and its components for any sign of excessive wear or weakness. Always follow the Daily Maintenance, General Maintenance, and Year End Maintenance Checklists to allow for early detection of possible hazards. WARNING: Always wear eye protection and proper protective clothing while performing maintenance on the Bale Runner.

  • Page 95: Hydraulic Pressure Relief

    Maintenance Hydraulic Pressure Relief IMPORTANT! RELIEVING HYDRAULIC PRESSURE FROM LINES Repairs to hoses and cylinders will usually require disconnecting a fitting connection. Fittings should not be disconnected until the pressure in the hydraulic circuit has been relieved. Follow this procedure to relieve pressure in the hydraulic lines.

  • Page 96: Daily Maintenance

    Maintenance Daily Maintenance WARNING: After the first 100 hours of use, re-torque all wheel lug nuts. Daily Check  Lubricate Lubricate all grease points with all-purpose, non-clay based grease. See “Lubrication” section for location of grease zerks.  Hitch Connection Check the bolt system that connects the stacker to the tractor drawbar.

  • Page 97: Lubrication Points

    Maintenance Lubrication Points Notes: 1. Make sure hubs have oil and the plug is in the hub caps. Changing bearings is dificult and requires large size tools. 2. Grab hooks have no grease zerks. See grab hook assembly for location of plastic bushings. 3.

  • Page 98: General Maintenance

    Maintenance General Maintenance General Check • Lug nuts should be tightened to 450-500 ft-lbs. • Bolts in axle suspension system should be tightened to the values on decal 10774 shown below. • Alignment Arm Chains should be kept tight to prevent cracking of the Loader. Check the chain tightness by visually inspecting the chains when the Loader is fully raised.

  • Page 99: Air Brake Maintenance

    Maintenance Air Brake Maintenance Every Three Months or 25,000 Miles 1. Check the condition of the foundation brakes, including drums, shoes and linings, cams, rollers, bushings, etc. 2. Check for structural damage of the housing, worn clevis, worn clevis bushings and condition of the boot for cuts or tears.
  • Page 100 Maintenance Air Brake Maintenance - Continued Adjust the brakes as follows: 1. Rotate the hex extension clockwise until the brake linings contact the brake drum. Back off the slack adjuster by rotating the hex counterclockwise 1/2 turn. 2. Backing off the slack will require approximately 25 to 30 ft lbs of torque.

  • Page 101: Slack Adjuster Function Test

    Maintenance Air Brake Maintenance - Continued Slack Adjuster Function Test If the maximum stroke, with an 85 psi brake application is less than the distance shown in the chart on page 6-10, the Gunite slack adjuster is functioning properly. Troubleshooting 1.

  • Page 102: Ff2 Full Function Valve Fitting General Installation Guidelines

    Maintenance Air Brake Maintenance - Continued FF2 Full Function Valve Fitting General Installation Guidelines 1. Dependent on sealant type, the basic guidelines for FF2 pipe fitting installation is finger tight, plus one or two turns maximum. Sealant is the variable with the greatest effect on fitting installation. Characteristics of different sealants are as follows: Teflon Pipe Sealant Teflon pipe sealant acts as a lubricant.

  • Page 103: Wheel Bearing Adjustment

    Maintenance Wheel Bearing Adjustment Wheel Bearing Adjustment Procedure (Double Nut Arrangement) 1. Prior to installing any wheel-end fasteners, make sure the spindle area is free of dirt and debris. As well, make sure all nuts and washers are free of dirt. Clean mating surfaces are important for proper wheel-end assembly. 2.

  • Page 104: Electrical Diagrams

    Maintenance Electrical Diagrams 6-14 October 2019 16K PLUS...
  • Page 105 Maintenance Electrical Diagrams - Continued 16K PLUS October 2019 6-15...

  • Page 106: Year End Maintenance

    Maintenance Year End Maintenance Storage • Park Bale Runner on level ground. • Lock Hitch in the “in-line” position with Hitch Safety Pin. • Set Loader on the Hitch. • Relieve pressure in lines to prevent “thermal” lock. WARNING: Keep children away from the stored Bale Runner. Many of the surfaces on the machine are slippery and injuries may result from climbing on or around machine.

  • Page 107: Suspension Maintenance

    Maintenance Suspension Maintenance The 16k PLUS uses a Hutchens Industries trailer suspension similar to below. For detailed information visit Hutchens website resource centre at www.hutchensindustries.com. Suspension used is H-9700 underslung with 44” centers and 2 1/4” spring seat height with 5”round axles. Tandem Axle Overslung Shown Torque Specifications Item No.
  • Page 108 Maintenance Suspension Maintenance - Continued Periodically check suspension components and torque bolts to specifications as follows especially after first using a new machine. Axle Clamp Group and Springs Check the torque on the U-bolt nuts by alternately tightening opposing corners of the clamp assembly. See Figur e 1. a.
  • Page 109 Maintenance Suspension Maintenance - Continued Rocker Bushings The recommended torque values for the rocker bushing clamp bolts are different for each model. a. If you are working on the 7700 model suspension, the 5/8" – 18 rocker step bolts should be tightened to a dry level of 170 lb-ft of torque.
  • Page 110 Mechanical Specifications for Externally Threaded Fasteners with Grade Markings Specification Material Size Min. Proof Min. Tensile Core Hardness Min. Yield Grade Range Strength Strength Rockwell Strength Identification Marking (in.) (psi) (psi) Min. Max. (psi) SAE J429-Grade 1 Low or medium 1/4 - 1 1/2 33,000 60,000...

  • Page 111: Storage

    Section 7: Storage Storage Section 7: Section Contents Storage Preparing for Storage .......................7-2 Cylinder Shaft Protection ....................7-3 Removing from Storage ....................7-3 16K PLUS October 2019...

  • Page 112: Preparing For Storage

    Storage Preparing for Storage • To insure longer life and satisfactory operation, store the implement in a shed. • If building storage is impossible, store away from areas of main activity on level, firm, dry ground. • Lock Hitch in the “in-line” position with Hitch Safety Pin.

  • Page 113: Cylinder Shaft Protection

    Storage Cylinder Shaft Protection The steps summarized below should be followed when protecting chrome plated shafting on equipment: • Position the equipment as it will be stored, and identify all the exposed portions of the chrome plated shafts. • Clean dirt and dust from the exposed portions of the shaft using a dry cloth or a cloth which has been dampened with an appropriate solvent.
  • Page 114 Storage Notes October 2019 16K PLUS...

  • Page 115: Troubleshooting

    Section 8: Troubleshooting Troubleshooting Section 8: Section Contents Troubleshooting Safety ..........................8-2 16k PLUS Control System ....................8-3 Common Sensor Troubleshooting ................8-3 Ferrous Metal Sensors ....................8-3 Pressure Sensor .....................8-6 Shaft Sensor Shaft Sensor ..................8-7 Crash Avoidance ......................8-8 Hitch Inline / Hitch Offset ..................8-8 Raise Loader / Lower Loader..................8-8 Raise Bed / Lower Bed ...................8-9 Power Slide Back / Power Slide Return ..............8-9...

  • Page 116: Safety

    Troubleshooting CAUTION SAFETY FIRST REFER TO SECTION 1 AND REVIEW ALL SAFETY RECOMMENDATIONS. BE ALERT Safety • Always shut off the tractor and remove key before dismounting. DANGER • Guard against hydraulic high pressure leaks with hand and face protection. •...

  • Page 117: 16K Plus Control System

    Troubleshooting 16k PLUS Control System The 16k PLUS is operated from the monitor in the cab of the tractor, which contains all the computer programming and controls the functions of the stacker. The monitor communicates with the control box on the stacker via a hitch cable.
  • Page 118 Troubleshooting 16k PLUS Control System - Continued Sensor Troubleshooting - Continued PLASTIC WASHER Ferrous Metal Sensors - Continued Common causes for the ferrous metal sensors to not function properly include: • Incorrect sensor gap: The gap between the sensor and the metal meant to activate it should be between 1/8 and 1/4 of an inch.
  • Page 119 Troubleshooting 16k PLUS Control System - Continued Sensor Troubleshooting - Continued Ferrous Metal Sensors - Continued HITCH INLINE HITCH OFFSET ALIGNMENT ARMS LOADER BED MID BED UP PUSH OFF BED DOWN 16K PLUS October 2019...

  • Page 120: Pressure Sensor

    Troubleshooting 16k PLUS Control System - Continued Sensor Troubleshooting - Continued Pressure Sensor The pressure sensor on the 16k PLUS measures the squeeze pressure in the alignment arm cylinders. To view what pressure the computer is reading, go to the “Measure - Sensors”...

  • Page 121: Shaft Sensor Shaft Sensor

    Troubleshooting 16k PLUS Control System - Continued Sensor Troubleshooting - Continued Shaft Sensor Shaft Sensor The Shaft sensor is used to monitor the location of the power slide as it moves up and down the bed. To view what the computer is reading for the power slide position, go to the “Measure - Sensors”...

  • Page 122: Crash Avoidance

    Troubleshooting 16k PLUS Control System - Continued Crash Avoidance There are several positions where the 16k PLUS is able to crash into itself causing severe damage. To prevent this, Crash Avoidance is built into the computer programming. Before the computer signals part of the stacker to move, it checks the sensors to ensure it is safe to do so.

  • Page 123: Raise Bed / Lower Bed

    Troubleshooting 16k PLUS Control System - Continued Crash Avoidance - Continued Raise Bed / Lower Bed If the loader down, raising or lowering the bed could cause the loader to crash into the hitch. Also, if the pushoff is extended, raising or lowering the bed could serious damage to the pushoff. Note.

  • Page 124: Summary

    Troubleshooting 16k PLUS Control System - Continued Crash Avoidance - Continued Summary To determine why the Crash Avoidance is activating, use the following chart. The state of the sensors can be viewed in the “Measure - Sensors” menu. To Move: Alignment Arms Open None Alignment Arms Close...

  • Page 125: Checking Valve Solenoids

    Troubleshooting Checking Valve Solenoids To check the valve solenoids, use the following procedure. Important: Only use Manual Load or Manual Stack screens when diagnosing problems with the valve. 1. If possible, raise the loader and offset the hitch to help reduce the risk of a crash. If it is not possible, take note of the loader and hitch position and how far each may be moved before a crash will occur.
  • Page 126 Troubleshooting Limiting Bed Speed The speed of the bed can be limited by adjusting the stops on the valve rocker. These steps are usually used to limit the speed of the bed, but can also be used for the grab hooks or the push off if desired. Note: It is recommended that the grab hooks and push off not be limited.

  • Page 127: Harness Schematics

    Troubleshooting Harness Schematics Controller Harness CONTROLLER PLUG HITCH PLUG SENSOR SOCKET HYDRAULIC VALVE PLUG 16K PLUS October 2019 8-13...
  • Page 128 Troubleshooting Harness Schematics - Continued Controller Harness - Continued CONTROLLER PLUG SENSOR PLUG HYDRAULIC VALVE PLUG 8-14 October 2019 16K PLUS...

  • Page 129: Sensor Harness

    Troubleshooting Harness Schematics - Continued Sensor Harness SENSROR PLUG 16K PLUS October 2019 8-15...

  • Page 130: Hydraulic Valve Harness

    Troubleshooting Harness Schematics - Continued Hydraulic Valve Harness HYDRAULIC VALVE PLUG 8-16 October 2019 16K PLUS...

  • Page 131: Troubleshooting Summary

    Troubleshooting Troubleshooting Summary The following is a list of actions the 16k PLUS can perform, and a list of possible problems that may prevent them from operating. Problem Cause Correction Arms won’t Open Crash Avoidance None Both Auto and Manual Mode Use “measurement - sensors”...

  • Page 132: Loader Up

    Troubleshooting Correction Problem Cause Loader Up Crash Avoidance Manual Mode - No restrictions Auto Mode - If the bed is down, use “Measure - Sensors” menu to ensure the hitch offset sensor is true. Auto Mode - If the bed is up, use the “Measure - Sensors”...
  • Page 133 Troubleshooting Problem Cause Correction Loader Down - Continued Check Operating Mode Auto Mode only: The loader cannot be lowered in Auto Mode if the Bale On sensor is true. (This is done to prevent dropping bales accidentally.) Look for the bale icon in the lower left corner of the Auto screen, or use the “Measure - Sensors”...

  • Page 134: Bed Up / Down

    Troubleshooting Correction Problem Cause G r a b H o o k s E n g a g e / Check current output The current output can only be checked in Auto Release - Continued mode. Use the “Measure - Outputs” menu. When “Grab Hooks In”...

  • Page 135: Push Off Out/In

    Troubleshooting Problem Cause Correction Push Off Out/In Crash Avoidance Push Off Out: Use the “Measure - Sensors” menu to ensure the Bed Up sensor is true. Push Off In: None Check current output The current output can only be checked in Auto mode.

  • Page 136: Power Slide Back/Return

    Troubleshooting Correction Problem Cause Power Slide Back/Return Crash Avoidance None Auto Mode The Power slide will not return immediately after pushing the bales back, if there is a full load on the machine. The power slide will return after squeezing the Alignment Arms to secure the load. Check current output Use “Measure - Outputs”...

  • Page 137: Parts Breakdown

    Section 9: Parts Breakdown Parts Section 9: Section Contents Parts Breakdown Frame .........................9-2 Hitch ...........................9-4 Hydraulic Valves Mounting ..................9-6 Sensors Mounting ......................9-8 Bed Assembly - Stage 1 - Serial # K161405191 and prior ........9-10 Bed Assembly - Stage 1 - Serial # K161405301 to present ........9-12 Bed Assembly - Stage 2 ...................9-14 Slow Moving Vehicle Sign ..................9-16 Loader Assembly - Serial # K161405191 and prior ..........9-18...

  • Page 138: Frame

    Frame October 2019 16K PLUS...
  • Page 139 Frame Item Part No. Description 11589 Mud Flap ........................... 10046 Lug Nut - Left ........................20 10047 Lug Nut - Right ........................20 10075 Hex Socket Cap Screw - 3/8 x 1 1/2 Lg ................16 10229 Locknut - 3/8 Nylon Insert ....................16 10436 Hydraulic Cylinder - 4 x 36 Stroke ..................

  • Page 140: Hitch

    Hitch October 2019 16K PLUS...
  • Page 141 Hitch Item Part No. Description D-4838 Tie Strap -14 1/2 Lg (11901) ....................24 12020 Clamp - 2 .......................... 1202 Clamp - 3 .......................... 12036 Rubber Bushing - 3/8 x 1 1/2 .................... 10049 Ball - Hitch Clevis ......................10050 Lower Ring - Ball Clevis ....................

  • Page 142: Hydraulic Valves Mounting

    Hydraulic Valves Mounting October 2019 16K PLUS...
  • Page 143 Hydraulic Valves Mounting Item Part No. Description 11369 Pressure Relief Valve......................11695 Hawe Valve Assembly - Prior to Serieal Number K161605361 .......... K60525 Hawe Valve Assembly - Serieal Number K161605361 to present ........ 10091 Hex Bolt - 3/8 x 2 1/2 Lg Gr.8 .................... M-3388 Locknut - 3/8 Nylon Insert ....................

  • Page 144: Sensors Mounting

    Sensors Mounting October 2019 16K PLUS...
  • Page 145 Sensors Mounting Item Part No. Description 11584 Rubber Computer Mount - 1/2” ..................11585 Rubber Computer Mount - 3/4” ..................10295 Manual Box ........................K51552 Screw - 1/4 x 1 1/4 Lg ...................... 11505 Sensor Assembly ......................11570 Hex Nut #12 - Brass ......................11571 Machine Screw #12 - 24 x 1 Lg - Brass ................

  • Page 146: Bed Assembly - Stage 1 - Serial # K161405191 And Prior

    Bed Assembly - Stage 1 - Serial # K161405191 and prior 9-10 October 2019 16K PLUS...
  • Page 147 Bed Assembly - Stage 1 - Serial # K161405191 and prior Item Part No. Description 11498 Idler Spacer - 0.824 ID x 1.05 OD x 7/8 wide - 80 chain ........... K53400 Bushing - 0.765 ID x 0.990 OD x 0.960 wide - 100 chain ..........11512 Idler Sprocket - 80 chain ....................

  • Page 148: Bed Assembly - Stage 1 - Serial # K161405301 To Present

    Bed Assembly - Stage 1 - Serial # K161405301 to present 9-12 October 2019 16K PLUS...
  • Page 149 Bed Assembly - Stage 1 - Serial # K161405301 to present Item Part No. Description 100 Chain on 22 inch centers K55365 Bushing - 0.765 ID x 1 3/8 OD x 1.22 Lg - 100 chain ............. K53404 Idler Sprocket - 11 tooth - 100 chain ................11845 Hydraulic Hose - 1/2 x 69 Lg ....................
  • Page 150 Bed Assembly - Stage 2 9-14 October 2019 16K PLUS...

  • Page 151: Bed Assembly - Stage 2

    Bed Assembly - Stage 2 Item Part No. Description 11592 Rod - 1/2 x 6 1/4 Full Thread ..................... 12236 Sprocket - 26 Tooth - 80 chain ................... 12243 Spacer - 11/16 x 2 ......................10604 Hex Bolt - 1/2 x 2 Lg......................11409 Hydraulic Motor - Char-Laynn 6000 Series ...............

  • Page 152: Slow Moving Vehicle Sign

    Slow Moving Vehicle Sign Item Part No. Description N22778 Locknut - 1/4 Nylon Insert ....................N34475 Slow Moving Vehicle Emblem ................... S-1198 Washer - 5/16 ID x 3/4 OD ....................W-1552 Hex Bolt - 1/4 X 1 Lg ......................9-16 October 2019 16K PLUS...
  • Page 153 Bed Attachment Item Part No. Description 10256 Pin - 1 7/16 Dia ........................ S32944 Locknut - 7/16 Unitorque (10302) ..................10847 Hex Bolt - 7/16 X 3 Lg ....................... 11115 Pin - 2 7/16 Dia ......................... C26701 Locknut - 1/2 Nylon Insert ....................K25798 Hex Bolt - 1/2 X 4 Lg ......................

  • Page 154: Loader Assembly - Serial # K161405191 And Prior

    Loader Assembly - Serial # K161405191 and prior 9-18 October 2019 16K PLUS...
  • Page 155 Loader Assembly - Serial # K161405191 and prior Item Part No. Description 10439 Hydraulic Cylinder - 4 1/2 x 8 Stroke ................. 10440 Hydraulic Cylinder - 4 x 8 Stroke ..................11512 Idler Sprocket - 80 chain ....................K53404 Idler Sprocket - 11 tooth - 100 chain ................11574 Bale On Spring ........................

  • Page 156: Loader Assembly - Serial # K161405301 To Present

    Loader Assembly - Serial # K161405301 to present 9-20 October 2019 16K PLUS...
  • Page 157 Loader Assembly - Serial # K161405301 to present Item Part No. Description 100 Chain on 22 inch centers 10439 Hydraulic Cylinder - 4 1/2 x 8 Stroke ................. 10440 Hydraulic Cylinder - 4 x 8 Stroke ..................K53404 Idler Sprocket - 11 tooth - 100 chain ................11574 Bale On Spring ........................

  • Page 158: Loader Arm Assembly

    Loader Arm Assembly 9-22 October 2019 16K PLUS...
  • Page 159 Loader Arm Assembly Item Part No. Description 10075 Hex Cap Screw - 3/8 x 1-1/2 Lg ..................M-3388 Locknut - 3/8 Nylon Insert (10229) ..................10256 Loader Pin - 1 7/16 Dia ..................... 10257 Pin - 1-7/16 Dia ........................S32944 Locknut - 7/16 Unitorque (10302) ..................

  • Page 160: Hose Clamp Locations - Stage 1

    Hose Clamp Locations - Stage 1 Item Part No. Description D-5272 Locknut - 5/16 Nylon Insert (10231) .................. 10256 Loader Pin - 1 7/16 Dia ..................... S32944 Locknut - 7/16 Unitorque (10302) ..................10811 Set Screw - 5/16 x 2-1/2 Lg ....................10847 Hex Bolt - 7/16 x 3 Lg Gr8 ....................

  • Page 161: Hose Clamp Locations - Stage 2

    Hose Clamp Locations - Stage 2 Item Part No. Description 11871 Hyd Hose - 1/2 x 139 ......................D-5272 Locknut - 5/16 Nylon Insert (10231) .................. 10811 Set Screw - 5/16 x 2-1/2 Lg ....................11505 Sensor Assembly ......................11570 Hex Nut - #12 - Brass ......................

  • Page 162: Drive Chain Assembly

    Drive Chain Assembly 9-26 October 2019 16K PLUS...
  • Page 163 Drive Chain Assembly Item Part No. Description 12167 Hydraulic Cylinder - 2 x 8 Stroke ..................12238 Roller Chain - #80 57P ..................... 12240 Roller Chain - #80H 383P ....................K53406 Roller Chain - #100H 309P ....................11751 Power Slide - 80 chain ...................... K47300 Power Slide - 100 chain - Serial # K161405191 and prior ..........

  • Page 164: Final Assembly

    Final Assembly 9-28 October 2019 16K PLUS...
  • Page 165 Final Assembly Item Part No. Description 10369 Chain - 3/8 x 8Ft Lg ......................10662 Grab Hook - 3/8 Chain ...................... 10677 Twin Clevis ........................10066 Hex Bolt - 5/8 x 8 Lg GR8 ....................10142 Draw Bar Hitch Plate ......................10247 Klik Pin - W/Chain+Cotter - 1/4 x 1 3/4 Lg ................

  • Page 166: Hydraulic Assembly

    Hydraulic Assembly 9-30 October 2019 16K PLUS...
  • Page 167 Hydraulic Assembly 16K PLUS October 2019 9-31...
  • Page 168 Hydraulic Assembly Item Part No. Description 10178 Fitting Straight - 08 MORB x 08 MJIC ................10180 Fitting 90 Elbow - 08 MORB x 08 MJIC................15 10187 Fitting-O-Ring Run Tee - 08 MJIC x 08 MJIC x 08 MORB ..........10436 Bed Cylinder - 5 x 36 x 2 1/2 Dia shaft - 12 ORB (AW-0024) ..........
  • Page 169 Hydraulic Assembly Item Part No. Description 11856 Hyd Hose - 1/2" x 45" Lg - 08 FJIC x 12 FJIC swivel ends - LT Bed Piston ...... 11857 Hyd Hose - 1/2" x 27" Lg - 08 FJIC x 12 FJIC swivel ends - Hawe To P/R Pressure..11858 Hyd Hose - 1/2"...
  • Page 170 Hawe Valve 9-34 October 2019 16K PLUS...

  • Page 171: Load Sense Amplifier

    One sign of such a tractor is a slow response time when operating the 16K PLUS controller. To eliminate the lag in tractor's hydraulic response time, Morris has introduced a Load Sense Amplifier Kit to improve tractor load sense response time.

  • Page 172: Hawe Valve - 11695

    Hawe Valve - 11695 Quantities a per valve block. Prior to Serieal Number K161605361 Item Part No. Description K60250 Valve Section Spring Cover - Replacement ..............12125 Valve Section Spring Cover - OEM 12124 Flange Kit for Spring Cover (Includes Flanges and 4 Screws) 12126 O-Ring (for Spring Cover 12125) ..................

  • Page 173: Hawe Valve - K60525

    Hawe Valve - K60525 Quantities a per valve block. Serieal Number K161605361 to present Item Part No. Description K60250 Valve Section Spring Cover - Replacement ..............12125 Valve Section Spring Cover - OEM 12124 Flange Kit for Spring Cover (Includes Flanges and 4 Screws) 12126 O-Ring (for Spring Cover 12125) ..................

  • Page 174: Cylinder Specification Sheet

    Cylinder Specification Sheet Name: Bed Cyl Part # 10436 Type: Welded Length: 48 3/4" Bore X Stroke: 5" x 36" Packing Kit PMCK-AW-0024 Part # K44046 Name: Right Loader Cyl Part # K44042 Name: Left Loader Cyl Type: Welded Type: Welded Bore X Stroke: 3 1/2"...
  • Page 175 Cylinder Location Sheet 16K and 16K PLUS Cylinders K44046 Left Loader 10436 12166 Grab Hook 12167 Tensioner K44042 Right Loader 12168 Pushoff 10440 Left Alignment 10439 Right Alignment 10449 Hitch Swing 16K PLUS October 2019 9-39...

  • Page 176: Electrical Control Assembly

    Electrical Control Assembly Item Part No. Description K45407 Solenoid Harness (Not as illustrated) ................11505 Ferrous Metal Sensor ......................K47327 Power Slide Position Sensor ..................... K47328 Controller (Not as illustrated) .................... K45406 Controller Harness (Not Shown) ..................K45802 Controller Mount Plate (Not as illustrated) ............... 11695 Hawe Valve ........................

  • Page 177: Light Assembly

    Light Assembly Item Part No. Description C32690 7 Pole Plug Connector ...................... K49081 Harness - LED Lights ......................K48395 Lamp - Red LED ....................... K48396 Lamp - Amber LED ......................K48397 Grommet Rubber - Lamp ....................Work Light Kit - Option N50367 Work Light - 7 Diameter ....................

  • Page 178: Suspension Assembly

    Suspension Assembly The 16K PLUS uses a Hutchens Industries trailer suspension similar to below. For detailed information visit Hutchens website resource centre at www.hutchensindustries.com. Suspension used is H-9700 underslung with 44” centers and 2 1/4” spring seat height with 5”round axles. Parts available through PROAG dealers are as follows: 12146 Spring Leaf Pack 12180 Spring Center Bolt...

  • Page 179: Non Brake Hub Assembly

    Non Brake Hub Assembly Item Part No. Description 10046 Left Single Lug Nut......................10 10047 Right Single Lug Nut ......................10 11677 Oil Cap (Aluminum) ......................12011 Washer - U-Bolt ......................... 12012 U-Bolt ..........................12013 Nut - U-Bolt ........................12096 Oil Seal ..........................

  • Page 180: Air Brake Hub Assembly

    Air Brake Hub Assembly Item Part No. Description 10046 Left Single Lug Nut......................10 10047 Right Single Lug Nut ......................10 11677 Oil Cap (Aluminum) ......................12011 Washer - U-Bolt ........................ 12012 U-Bolt ..........................12013 Nut - U-Bolt ........................12096 Oil Seal ..........................

  • Page 181: Slack Adjustment Assembly

    Slack Adjustment Assembly 16K PLUS October 2019 9-45...

  • Page 182: Air Brake Assembly

    Air Brake Assembly 9-46 October 2019 16K PLUS...
  • Page 183 Air Brake Assembly Item Part No. Description 10068 5/16” x 2 1/2” Gr. 8 Plated HHCS ..................10231 5/16” Nylock Nut ....................... 10233 1/4” Nylock Nut ......................... 11772 5/16” -18 x 6” Zink HHCS Gr 5 ..................12019 Clamp 1 1/2” , 2 Hole, 1 Bolt ....................12026 Rubber 11/2”...

  • Page 184: Hydraulic Brake Assembly

    Hydraulic Brake Assembly 9-48 October 2019 16K PLUS...
  • Page 185 Hydraulic Brake Assembly Item Part No. Description K50963 Connector - 3/8 MJIC x 3/8 Female BSPP ................ S29967 Elbow - 90 - 9/16-18 MJIC x 9/16-18 FJIC swivel .............. C14901 Tee - (2)9/16-18 MJIC x (1)9/16-18 F JIC - M-F-M .............. C-4403 Tee - (2)9/16-18 MJIC x (1)9/16-18 F JIC - M-M-F ..............
  • Page 186 Notes 9-50 October 2019 16K PLUS...
  • Page 187 Index Index 10046 9-3, 9-43 11310 9-29 11584 9-9 12011 9-43 10047 9-3, 9-43 11319 9-29 11585 9-9 12012 9-43 10049 9-5 11324 9-23 11586 9-7 12013 9-43 10050 9-5 11331 9-23 11587 9-7 12019 9-47 10051 9-5 11332 9-23 11588 9-7 12020 9-5 10052 9-5...
  • Page 188 12166 9-19, 9-21, 9-33 K47327 9-15, 9-40 K53635 9-15 12167 9-27, 9-33 K47328 9-9, 9-40 K53636 9-33 F-3405 12168 9-3, 9-33 K47330 9-33, 9-40 K53637 9-33 9-3, 9-15, 9-19, 9-21, 9-23 12180 9-42 K47771 9-5 K53638 9-15 12185 9-33 K47787 9-5 K55262 9-21 12188 9-42 K47788 9-5...
  • Page 189 S-1193 9-9 S-1197 9-5 S-1198 9-9, 9-16, 9-19, 9-21, 9-49 S-1199 9-5 S-1925 9-3 S29967 9-49 S31736 9-15 S32590 9-23, 9-29 S32944 9-11, 9-13, 9-15 S34182 9-29 S42307 9-49 W-131 9-23, 9-24 W-187 9-5 W-469 9-49 W-476 9-11 W-477 9-3 W-478 9-27 W-485 9-19, 9-21 W-491 9-3...
  • Page 190 Tel: 306-933-8585 Fax: 306-933-8626 U.S.A. Toll-Free: 866-663-8515 www.morris-industries.com\proag Questions? email: info@morris-industries.com It is the policy of ProAG to improve its products whenever it is possible to do so. ProAG reserves the right to make changes or add improvements at any time without incurring any obligation to make such changes on machines sold previously.

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